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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Properties and performance of fine-filament bronze-process Nb3Sn conductors

Fine-filament bronze-process Nb3Sn superconductors were fabricated to fulfill stringent requirements on critical current under tension in a one-inch bend diameter, current density, stability, and conductor losses. A large fraction of niobium filaments was incorporated in a bronze matrix, and a cable containing 4453 2-micron diameter filaments in each of six strands provided a current density of 85,000 A/sq cm at 10 to the -11th ohm-cm, 10 T, and 4.2 K. The next step was to incorporate copper stabilizer in a conductor with 20,538 filaments. These conductors, fabricated so that bend strains of about 1% would be experienced by the filaments in the one-inch bend, stably carried currents in the 200-500 A range. A quench current of 540 A in a 5-cm bend corresponds to 158,000 A/sq cm in the bronze and filament area, believed to be the highest critical current density reported for multifilamentary Nb3Sn.

Walker, M. S.↗

Dynamic characteristics of the national full-scale aerodynamic complex drive fan blades

An extensive experimental test program was conducted to define the dynamic characteristics of the newly installed fan blades of the NASA Ames 40- by 80-/80- by 120-Foot Wind Tunnel. The tests were intended to substantiate the blade design and manufacturing process, verify installation integrity, and guarantee safe fan-drive operation. The program included a shake test of each fan blade after installation and before operation as well as the monitoring of blade strain levels during initial operation. Structural characteristics, as determined by the shake test, include the modal frequency and damping values for elastic bending and torsion modes between 5 and 130 Hz. Operational testing defined the maximum and oscillatory blade-bending strains throughout the drive-system operational envelope. Results are presented for the shake test and initial operation of the 40- by 80-Foot Wind Tunnel circuit.

Peterson, Randall L.↗

High Temperature Strain Gage Calibration Fixture

An apparatus and method are described for calibrating high temperature strain gases which serve for both dead weight and constant deflection measurements. A cantilever support arm allows the test unit to slide into a furnace while one end is subjected to bending strain either by hanging weights upon it or by deflecting it with a push rod. The dual nature of the fixture permits both tests to be run without change of the test specimen or removal from the furnace.

Vranas, T.↗

Metallic positive expulsion diaphragms

High-cycle life ring-reinforced hemispherical type positive expulsion diaphragm performance was demonstrated by room temperature fluid expulsion tests of 13" diameter, 8 mil thick stainless steel configurations. A maximum of eleven (11) leak-free, fluid expulsions were achieved by a 25 deg cone angle diaphragm hoop-reinforced with .110-inch cross-sectional diameter wires. This represents a 70% improvement in diaphragm reversal cycle life compared to results previously obtained. The reversal tests confirmed analytic predictions for diaphragm cycle life increases due to increasing values of diaphragm cone angle, radius to thickness ratio and material strain to necking capacity. Practical fabrication techniques were demonstrated for forming close-tolerance, thin corrugated shells and for obtaining closely controlled reinforcing ring stiffness required to maximize diaphragm cycle life. A non-destructive inspection technique for monitoring large local shell bending strains was developed.

Gleich, D.↗

Adaptive Load Control of Flexible Aircraft Wings Using Fiber Optic Sensing

Over the past century aircraft wing design has transformed from the morphing wing used on the Wright Flyer to rigid wings with little to no shape-tailoring abilities. Modern day wings are designed to fly at a single trim condition and optimized to have a maximum aerodynamic efficiency at only this condition. Shape morphing wings on the other hand have the potential to undergo geometric changes allowing them to adapt to their mission profiles. Several flight demonstrations have been conducted over the decades using morphing-wing technologies. Active wing-twist control was demonstrated on the X-53 Active Aeroelastic Wing (AAW) research project by utilizing multiple leading- and trailing-edge control surfaces. Passive morphing technology has been demonstrated on the Rockwell RPRV-870 Highly Maneuverable Aircraft Technology (HiMAT) aircraft. In the current study, the wings of a small unmanned aerial system (sUAS) were modified to have segmented control surfaces (SCS). The modifications include segmenting the original wing control surfaces (one flap and one aileron per wing) into 44 individual sections, each section having its own independent servo control motor. The wings were also instrumented with a network of over 1800 fiber-optic strain sensors (on four sensing fibers distributed over the top and bottom surfaces of the wing) monitoring the strain response of the wing to aerodynamic loading. The SCS positions were manipulated in real time to modify the spanwise lift distribution of the wings on the sUAS. The change in the structural response of the wings caused by load redistribution was quantified by measuring the bending strains on the upper and lower wing surfaces using an on-board compact fiber-optic strain sensing (cFOSS) system. A feedback controller was developed to control the SCS positions using strain-based shape estimations from the Displacement Transfer Function (DTF). Post-processing of the strain data allowed for the transverse displacement distributions and load distributions to be compared for the conventional and segmented control surface cases using displacements and loads algorithms developed by Richards and Ko at AFRC (refs. 5-10). While the current study focused on the shifting of the spanwise aerodynamic loads as quantified by displacements, future applications for loads or displacement control might include active gust alleviation and flutter suppression.

Pena, Francisco↗

New plate and shell elements for NASTRAN

A new higher order triangular plate-bending finite element is presented which possesses high accuracy for practical mesh subdivisions and which uses only translations and rotations as grid point degrees of freedom. The element has 18 degrees of freedom, the transverse displacement and two rotations at the vertices and mid-side grid points of the triangle. The transverse displacement within the element is approximated by a quintic polynomial; the bending strains thus vary cubically within the element. Transverse shear flexibility is taken into account in the stiffness formulation. Two examples of static and dynamic analysis are included to show the behavior of the element.

Narayanaswami, R.↗

Testing procedures for carbon fiber reinforced plastic components

Tests for studying the basic material are considered and quality control investigations involving preimpregnated materials (prepreg) are discussed. Attention is given to the prepreg area weight, the fiber area weight of prepregs, the resin content, volatile components, the effective thickness, resin flow, the resistance to bending strain, tensile strength, and shear strength. A description of tests conducted during the manufacturing process is also presented, taking into account X-ray methods, approaches of neutron radiography, ultrasonic procedures, resonance methods and impedance studies.

Gosse, H. J.↗

Impact behavior of graphite-epoxy simulated fan blades

The response of a graphite-epoxy material, Modmor II/PR-286, to foreign object impact was investigated by impacting spherical projectiles of three different materials - gelatin, ice, and steel - on simulated blade specimens. Visual and metallographic inspection revealed three damage mechanisms: penetration, leading edge bending failure, and stress wave delamination and cracking. The steel projectiles caused penetration damage regardless of the impact location and angle. For the ice and gelatin particles impacting the leading edge, failure was due to large local bending strains, resulting in significant material removal and delamination damage.

Cook, T. S.↗

The durability of graphite/epoxy laminate subjected to repeated low velocity impact

Low velocity impact has been considered as quasi-static loading, as the dynamic effects are decaying before the pressure reaches its maximum. However, when the impact energy is low enough as not to cause visible damage, the dynamic effect at the beginning of the impact may cause internal damage to the laminate. Laminates were loaded quasi-statically and by impact to the same bending strain and with the same indenter shape several times. The laminates that were subjected to the impact loading failed much more rapidly. Analysis of the problem shows that the stress waves created by the impact at the beginning of contact intensify the damage zone created by the preceding impact until the final failure occurs.

Rotem, A.↗

Fiber optic and laser sensors X; Proceedings of the Meeting, Boston, MA, Sept. 8-11, 1992

Topics addressed include acoustic and pressure sensors; fiber optic gyros; electric and magnetic field sensors; bend, strain, and temperature sensors; industrial applications of sensors; and processing techniques. Particular attention is given to fiber optic interferometric acoustic sensors for wind tunnel applications, polished coupler and resonator fabrication, second-harmonic detection for rotation sensing in fiber optic gyros, simplified control theory in closed-loop fiber optic gyroscopes, and a Fabry-Perot sensor with digital signal processing for the measurement of magnetostriction. Also discussed are a Bragg fiber laser sensor, commercialization of fiber optic strain gauge systems, thermal ignition in hazardous environments due to stray light from optical fibers, a system for absolute measurements by interferometric sensors, and high-performance interferometric demodulation techniques.

Udd, Eric↗

A case study of analysis methods for large deflections of a cantilever beam

A load case study of geometric nonlinear large deflections of a cantilever beam is presented. The bending strain must remain elastic. Closed form solution and finite element methods of analysis are illustrated and compared for three common load cases. A nondimensional nomogram for each case is presented in the summary.

Craig, L. D.↗

Real-Time Frequency Response Estimation Using Joined-Wing SensorCraft Aeroelastic Wind-Tunnel Data

A new method is presented for estimating frequency responses and their uncertainties from wind-tunnel data in real time. The method uses orthogonal phase-optimized multi- sine excitation inputs and a recursive Fourier transform with a least-squares estimator. The method was first demonstrated with an F-16 nonlinear flight simulation and results showed that accurate short period frequency responses were obtained within 10 seconds. The method was then applied to wind-tunnel data from a previous aeroelastic test of the Joined- Wing SensorCraft. Frequency responses describing bending strains from simultaneous control surface excitations were estimated in a time-efficient manner.

Grauer, Jared A↗

Dynamic Beam Solutions for Real-Time Simulation and Control Development of Flexible Rockets

In this study, flexible rockets are structurally represented by linear beams. Both direct and indirect solutions of beam dynamic equations are sought to facilitate real-time simulation and control development for flexible rockets. The direct solution is completed by numerically integrate the beam structural dynamic equation using an explicit Newmark-based scheme, which allows for stable and fast transient solutions to the dynamics of flexile rockets. Furthermore, in the real-time operation, the bending strain of the beam is measured by fiber optical sensors (FOS) at intermittent locations along the span, while both angular velocity and translational acceleration are measured at a single point by the inertial measurement unit (IMU). Another study in this paper is to find the analytical and numerical solutions of the beam dynamics based on the limited measurement data to facilitate the real-time control development. Numerical studies demonstrate the accuracy of these real-time solutions to the beam dynamics. Such analytical and numerical solutions, when integrated with data processing and control algorithms and mechanisms, have the potential to increase launch availability by processing flight data into the flexible launch vehicle's control system.

flexible body dyanmics fiber optic strain sensor p↗

Characterization of the electromechanical properties of ionomeric polymer-metal composite (IPMC)

IPMC is an electroactive polymer (EAP) that has been the subject of research and development since 1992. Its required low activation voltage and the large bending strain led to its consideration for various potential applications. However, before the benefits of IPMC can be effectively exploited for practical use, the electromechanical behavior of this group of EAP materials must be properly understood and quantified.

EAP↗

A Simple Test Method for Large Deformation Bending of Thin High Strain Composite Flexures

A simple test method for large deformation bending of thin composite laminates is investigated using image processing and full-field strain measurements. The assumptions and kinematic equations that represent the test are used to calculate numerically the laminate bending stiffness and strength as well as the curvature and strains at failure. In order to validate the test methodology, a comparison is performed between analytical model predictions and empirical data in terms of computed surface strains versus digital image correlation data and calculated rotation angles of the fixture arms throughout the test versus measured ones. The new test method is then used to calculate the bending stiffness in the D11 and D22 directions as well as failure strains for various thin-ply laminates of interest. These parameters are ultimately compared with predicted values using micromechanics and classical lamination theory analysis. In general, bending stiffness and strain test results and predictions for 0 degree orientation coupons have a maximum difference of 10% and 35%.

Fernandez, Juan M.↗

Strain measurements on small duralumin box beams in bending

Extensive strain-gage measurements were made chiefly on the tension side of five small rectangular box beams constructed of sheet duralumin. The main conclusion was that within the test range the tension cover may be considered as being fully effective but that at any given point on the beam there may be unaccountable variations of 5 percent from the calculated stresses on the thicker sheets tested (0.044 and 0.023 inch) and of 10 percent or more on the thinnest sheet tested (0.014 inch).

Kuhn, Paul↗