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NASA NTRS2007

The Development of Modal Testing Technology for Wind Turbines: A Historical Perspective

Wind turbines are very large, flexible structures, with aerodynamic forces on the rotating blades producing periodic forces with frequencies at the harmonics of the rotation frequency. Due to design consideration, these rotational frequencies are comparable to the modal frequencies; thus avoiding resonant conditions is a critical consideration. Consequently, predicting and experimentally validating the modal frequencies of wind turbines has been important to their successful design and operation. Performing modal tests on flexible structures over 120 meters tall is a substantial challenge, which has inspired innovative developments in modal test technology. A further trial to the analyst and experimentalist is that the modal frequencies are dependent on the turbine rotation speed, so testing a parked turbine does not fully validate the analytical predictions. The history and development of this modal testing technology will be reviewed, showing historical tests and techniques, ranging from two-meter to 100-meter turbines for both parked and rotating tests. The NExT (Natural Excitation Technique) was developed in the 1990's, as a predecessor to OMA to overcome these challenges. We will trace the difficulties and successes of wind turbine modal testing over the past twenty-five years from 1982 to the present.

James, George H., III↗
NASA NTRS1977

Cryogenic wind-tunnel technology

The cryogenic concept and the advantages it offers with respect to achieving full scale Reynolds number in a moderate size tunnel at reasonable levels of dynamic pressure are described. Aspects which must be considered during the development of a facility that uses gaseous nitrogen as the test gas are examined. These include the properties of nitrogen, particularly at high pressure; isentropic expansion and normal shock flows in nitrogen; real gas ratios; and the problem of condensation. Sources of information on cryogenic technology are cited.

Kilgore, R. A.↗
NASA NTRS1985

Spinoff from Wind Tunnel Technology

Douglas Juanarena, a former NASA Langley instrument design engineer, found a solution to the problem of long, repetitive tunnel runs needed to measure airflow pressures. Electronically scanned pressure (ESP) replaced mechanical systems with electronic sensors. Juanarena licensed the NASA-patented technology and now manufactures ESP modules for research centers, aerospace companies, etc.

Source record↗
NASA NTRS1998

Capacitively Stabilized Etalon Technology for Spaceborne Wind Lidar Application

Global monitoring by satellites is important for many types of environmental studies. Among these, the wind field is the single most important atmospheric state variable required for understanding atmospheric motion and predicting weather. Studies indicate that a global determination of the tropospheric wind field to an accuracy of 1-5 m/sec is critical for improved numerical weather forecasting. This measurement could be carried out with a spaceborne lidar system sensing the Doppler shift of a laser signal backscattered from the atmosphere. Over the past four years we have developed a ground-based Edge Technique lidar system and demonstrated wind measurements through the troposphere with high accuracy (1-6 m/s) and high spatial resolution. Recently, we began the design of a shuttle based wind measurement system for technology demonstration as part of the Zephyr program. In this paper, we present the characteristics of the high spectral resolution etalon filter technology for lidar wind measurement with the Edge Technique. In conclusion, a spacecraft motion compensation method has been discussed. We demonstrated experimentally that the etalon can be tuned to compensate for any satellite induced Doppler shift to an accuracy of better than 0.6 m/s over a time period of 2.5 ms.

Li, Steven X.↗
NASA NTRS2016

Review of Potential Wind Tunnel Balance Technologies

This manuscript reviews design, manufacture, materials, sensors, and data acquisition technologies that may benefit wind tunnel balances for the aerospace research community. Current state-of-the-art practices are used as the benchmark to consider advancements driven by researcher and facility needs. Additive manufacturing is highlighted as a promising alternative technology to conventional fabrication and has the potential to reduce both the cost and time required to manufacture force balances. Material alternatives to maraging steels are reviewed. Sensor technologies including piezoresistive, piezoelectric, surface acoustic wave, and fiber optic are compared to traditional foil based gages to highlight unique opportunities and shared challenges for implementation in wind tunnel environments. Finally, data acquisition systems that could be integrated into force balances are highlighted as a way to simplify the user experience and improve data quality. In summary, a rank ordering is provided to support strategic investment in exploring the technologies reviewed in this manuscript.

Burns, Devin E.↗
NASA NTRSDate not supplied

Overview of the Integrated Adaptive Wing Technology Maturation Wind-Tunnel Test Objectives

The Integrated Adaptive Wing Technology Maturation wind-tunnel test is the culmination of a cooperative effort between NASA and Boeing to develop control techniques that can improve the performance and safety of higher aspect ratio flexible transport aircraft. The wind-tunnel test article, to be tested at the NASA Langley Research Center Transonic Dynamics Tunnel, is a semispan model of a modern transport configuration based on the NASA Common Research Model with an aspect ratio 13.5 wing. Multiobjective control laws have been developed targeting drag optimization, maneuver load alleviation, gust load alleviation, and active flutter suppression. In this paper, the integrated model design, active control system, and sensor suite will be presented, and pretest modeling and characterization activities will be described. A summary of the planned wind-tunnel test entries will provide an overview of the experimental approach and expected outcomes.

wind-tunnel↗
NASA NTRSDate not supplied

Overview of the Integrated Adaptive Wing Technology Maturation Wind-Tunnel Test Objectives

The Integrated Adaptive Wing Technology Maturation wind-tunnel test is the culmination of a cooperative effort between NASA and Boeing to develop control techniques that can improve the performance and safety of higher aspect ratio flexible transport aircraft. The wind-tunnel test article, to be tested at the NASA Langley Research Center Transonic Dynamics Tunnel, is a semispan model of a modern transport configuration with an aspect ratio 13.5 wing based on the NASA Common Research Model. Multiobjective control laws have been developed targeting drag optimization, maneuver load alleviation, gust load alleviation, and modal suppression. In this paper, the integrated model design, active control system, and sensor suite will be presented, and pretest modeling and characterization activities will be described. A summary of the planned wind-tunnel test entries will provide an overview of the experimental approach and expected outcomes.

wind-tunnel↗
NASA NTRS1997

Robust Multivariable Flutter Suppression for the Benchmark Active Control Technology (BACT) Wind-Tunnel Model

The Benchmark Active Controls Technology (BACT) project is part of NASA Langley Research Center s Benchmark Models Program for studying transonic aeroelastic phenomena. In January of 1996 the BACT wind-tunnel model was used to successfully demonstrate the application of robust multivariable control design methods (H and -synthesis) to flutter suppression. This paper addresses the design and experimental evaluation of robust multivariable flutter suppression control laws with particular attention paid to the degree to which stability and performance robustness was achieved.

Waszak, Martin R.↗
NASA NTRS1981

The development of cryogenic wind tunnels and their application to maneuvering aircraft technology

Cryogenic wind tunnels are considered as a means of studying high Reynolds number (Re) complicated flows encountered by high maneuvering lift and high angles of attack characteristic of modern fighter aircraft. Large decreases in the viscous force while the inertial force remains constant are provided by the use of cryogenic facilities. A 2.5 m square tunnel is nearing completion at the National Transonic Facility (NTF), and will be driven by synchronous motors having a total power of 120,000 hp. The tunnel, using N2 as the cryogenic fluid, will allow large Re sweeps at constant dynamic pressure and dynamic pressure, and aeroelastic sweeps at constant Re; full altitude (air density) and acceleration force simulation will also be possible. Advances in model and strain gage balance technologies for use at the NTF are outlined, and experiments with buffet are described.

Polhamus, E. C.↗
NASA NTRSDate not supplied

Aeroservoelastic Control Law Development for the Integrated Adaptive Wing Technology Maturation Wind-Tunnel Test

The NASA Advanced Air Transport Technology (AATT) Project seeks to “explore and develop technologies and concepts for improved energy efficiency and environmental compatibility for fixed wing subsonic transports” [1]. The IAWTM project is a subproject within AATT and is a joint Boeing/NASA effort to, in part, demonstrate the active control systems necessary to employ high-aspect ratio wings for improved aerodynamic efficiency. The aircraft configuration under study for the IAWTM project is a generic jet transport based on the NASA Common Research Model (CRM) whose wing aspect ratio has been increased to 13.5 (as opposed to nominal CRM aspect ratio of 9) and whose development is given in Ref. [2]. A semi-span model of the high-aspect-ratio CRM with 10 trailing edge control surfaces is currently being fabricated and will be delivered to the NASA Langley Transonic Dynamics Tunnel (TDT). There, several tests will be conducted to demonstrate maneuver load alleviation (MLA), gust load alleviation (GLA), active flutter suppression (AFS), and drag reduction, all at transonic conditions. A layout of the wind tunnel model is shown in Fig. 1. The wind-tunnel model is a spar/pod wing design with a relatively rigid fuselage attached to a mounting structure (seen in Fig. 1), which in turn is attached to a load balance behind the tunnel wall. Shims exist that can be attached to force the load to go through the fuselage rather than through the balance so as not to damage the balance in the event of flutter. The spar/pod design is similar to that used in the Boeing truss-braced wing aeroelastic model tested in the TDT in 2013 [3]. There is a central spar running the span of the wing to which the pods are attached that form the aerodynamic shape of the wing. The pods are constructed of ribs for attachment to the spar and skins to create the outer mold line. There are ten active control surfaces that will be used for the test objectives discussed above. Three of these (two outboard ailerons and one inboard aileron) are high-speed electrohydraulic actuators, and the remaining seven are low-speed mini-plane flaps, which have slower servo motors that will be used primarily for drag and maneuver load reductions. Control laws must be developed for each test (MLA, GLA, AFS, and drag reduction) and must be able to work in tandem when two or more control strategies are being tested simultaneously (e.g., when control laws to mitigate maneuver loads and gust loads operate simultaneously). The development of these control laws requires accurate mathematical representations of the aerodynamics, structural dynamics, and control surface dynamics of the system. Taken together, this mathematical representation—which is often in state-space form— is the ASE model. Three low-order ASE models of differing fidelities were developed for the IAWTM test and will be presented here. The differences in fidelity appeared in the aerodynamic modeling—one model assumed purely linear aerodynamics, while the other two models used different techniques to linearize the aerodynamics about a nonlinear mean. Furthermore, simple observer-based full-state feedback controllers for each test (MLA, GLA, AFS, and drag reduction) were designed from these low-order ASE models and implemented in a higher-order, nonlinear computational ASE simulation to assess the effectiveness of each controller. Observers were designed from each of the three lower-order ASE models, and each (linear) observer was then used as an estimate of the nonlinear dynamics of the system. Using the estimated states and the full-state feedback controller, control surface commands were fed back to the higher-order, nonlinear ASE system. The insight gained during this development will be applied to control law development for the physical IAWTM wind-tunnel test.

Josiah M Waite↗
NASA NTRS1984

Cryogenic wind-tunnel model technology development activities at the NASA Langley Research Center

This paper summarizes the current cryogenic wind-tunnel model technology development activities at the NASA Langley Research Center. These research and development activities are being conducted in support of the design and fabrication of models for the new National Transonic Facility (NTF). The scope and current status of major research and development work is described and where available, data are presented from various investigations conducted to date. In addition, design and fabrication experience for existing developmental models to be tested in the NTF is discussed.

Young, C. P., Jr.↗
NASA NTRS1921

The effect of staggering a biplane

This investigation was carried out by request of the United States Air Service at the Massachusetts Institute of Technology wind tunnel in 1918. As the data collected may be of general interest, they are published here by the National Advisory Committee for Aeronautics. The lift, drag, and center of pressure travel are determined for a biplane with a stagger varying from +100% to -100%. It is found that the efficiency and the maximum lift increase with positive stagger. With large positive staggers the center of pressure is far forward and has a very slight travel with changes in lift coefficient.

Norton, F H↗
NASA NTRS2003

A 10 Kelvin 3 Tesla Magnet for Space Flight ADR Systems

Many future space flight missions are expected to use adiabatic demagnetization refrigerators (ADRs) to reach detector operating temperatures well below one Kelvin. The goal is to operate each ADR with a mechanical cooler as its heat sink, thus avoiding the use of liquid cryogens. Although mechanical coolers are being developed to operate at temperatures of 6 Kelvin and below, there is a large efficiency cost associated with operating them at the bottom of their temperature range. For the multi-stage ADR system being developed at Goddard Space Flight Center, the goal is to operate with a 10 Kelvin mechanical cooler heat sink. With currently available paramagnetic materials, the highest temperature ADR stage in such a system will require a magnetic field of approximately three Tesla. Thus the goal is to develop a small, lightweight three Tesla superconducting magnet for operation at 10 Kelvin. It is important that this magnet have a low current/field ratio. Because traditional NbTi magnets do not operate safely above about six Kelvin, a magnet with a higher Tc is required. The primary focus has been on Nb3Sn magnets. Since standard Nb3Sn wire must be coated with thick insulation, wound on a magnet mandrel and then reacted, standard Nb,Sn magnets are quite heavy and require high currents Superconducting Systems developed a Nb3Sn wire which can be drawn down to small diameter, reacted, coated with thin insulation and then wound on a small diameter coil form. By using this smaller wire and operating closer to the wire s critical current, it should be possible to reduce the mass and operating current of 10 Kelvin magnets. Using this "react-then-wind" technology, Superconducting Systems has produced prototype 10 Kelvin magnets. This paper describes the development and testing of these magnets and discusses the outlook for including 10 Kelvin magnets on space-flight missions.

Tuttle, Jim↗
NASA NTRSDate not supplied

Aeroservoelastic Control Law Development for the Integrated Adaptive Wing Technology Maturation Wind-Tunnel Test

In this paper, a linear quadratic Gaussian (LQG) regulator was applied to a computational aeroservoelastic (ASE) model of the Integrated Adaptive Wing Technology Maturation (IAWTM) wind-tunnel model to demonstrate its effectiveness for active flutter suppression. The aerodynamics within this computational ASE model were solved using unsteady Reynolds-averaged Navier-Stokes (RANS) equations; the structural dynamics of the model were solved using modal analysis. This RANS-based ASE model was used as the plant for the LQG regulator. The Kalman filter and controller used within the LQG regulator were derived from a reduced-order model (ROM) of the RANS-based ASE model. This ROM-based ASE model was generated using system identification techniques. It was shown that the Kalman filter adequately predicted important states of the plant, and that LQG regulator successfully stabilized an aeroelastically unstable plant without exceeding reasonable control surface limitations. All of this was demonstrated using simulation data, and the methods presented here appear feasible for use in the upcoming IAWTM wind-tunnel tests.

Josiah M. Waite↗
NASA NTRS1994

Adaptive wall technology for minimization of wind tunnel boundary interferences - where are we now?

The status of adaptive wall technology to improve wind tunnel simulations for 2- and 3-D testing is reviewed. This technology relies on the test section flow boundaries being adjustable, using a tunnel/computer system to control the boundary shapes without knowledge of the model under test. This paper briefly overviews the benefits and shortcomings of adaptive wall testing techniques. A historical perspective highlights the disjointed development of these testing techniques from 1938 to present. Currently operational transonic Adaptive Wall Test Sections (AWTSs) are detailed, showing a preference for the simplest AWTS design with two solid flexible walls. Research highlights show that quick wall adjustment procedures are available and AWTSs, with impervious or ventilated walls, can be used through the transonic range up to M(sub infinity) = 1.2. The requirements for production testing in AWTSs are discussed, and conclusions drawn as to the current status of adaptive wall technology. In 2-D testing, adaptive wall technology is mature enough for general use, even in cryogenic wind tunnels. In 3-D testing, this technology has not been pursued aggressively, because of the inertia against change in testing techniques, and preconceptions about the difficulties of using AWTSs.

Wolf, Stephen W. D.↗