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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20

Engineered Edge Effect Stress Redistribution in Suspended Thin Film Stacks for Flatness Control

This paper presents the systematic study of edge effect stresses and interaction between thin film stacks to achieve flat suspended thin film structures. Finite element modeling (FEM) was used for rapid analysis of support structures on microshutter array (MSA) shutter blades. The design application aims to flatten the blades to provide ultra-high contrast to optical detectors using MSAs as field masks. This is the first comprehensive study of microscopic surface feature edge effect and film-to-film stress interaction in micro electromechanical systems (MEMS). This study demonstrates flattening of thin film stacks by stress redistribution by induced shear force at the edge of strategically designed reinforcement structures.

Thin Film MEMS↗

Design and fabrication of composite blades for the Mod-1 wind turbine generator

The design, tooling, fabrication, quality control, and testing phases carried out to date, as well as testing still planned are described. Differences from the 150 foot blade which were introduced for cost and manufacturing improvement purposes are discussed as well as the lightning protection system installed in the blades. Actual costs and manhours expended for Blade No. 2 are provided as a base, along with a projection of costs for the blade in production.

Batesole, W. R.↗

Radial Cracks Would Signal Wearout Of Turbine Blades

Nonfatal defects made to appear before fatal ones. Proposed to design turbine blades to crack radially before they crack chordwise. Advance radial cracking promoted in design by adjusting thermal stresses and net bending stresses. Prior appearance of radial crack or cracks in used blade serves as warning that more-threatening chordwise crack or cracks may subsequently appear. Blade replaced before it fails.

Paulus, Donald E.↗

Automated design of controlled-diffusion blades

A numerical automation procedure has been developed to be used in conjunction with an inverse hodograph method for the design of controlled diffusion blades. With this procedure a cascade of airfoils with a prescribed solidity, inlet Mach number, inlet air flow angle, and air flow turning can be produced automatically. The trailing edge thickness of the airfoil, an important quantity in inverse methods, is also prescribed. The automation procedure consists of a multidimensional Newton iteration in which the objective design conditions are achieved by acting on the hodograph input parameters of the underlying inverse code. The method, although more general in scope, is applied in this paper to the design of axial flow compressor blade sections, and a wide range of examples is presented.

Sanz, J. M.↗

Structural integrity of wind tunnel wooden fan blades

Information is presented which was compiled by the NASA Inter-Center Committee on Structural Integrity of Wooden Fan Blades and is intended for use as a guide in design, fabrication, evaluation, and assurance of fan systems using wooden blades. A risk assessment approach for existing NASA wind tunnels with wooden fan blades is provided. Also, state of the art information is provided for wooden fan blade design, drive system considerations, inspection and monitoring methods, and fan blade repair. Proposed research and development activities are discussed, and recommendations are provided which are aimed at future wooden fan blade design activities and safely maintaining existing NASA wind tunnel fan blades. Information is presented that will be of value to wooden fan blade designers, fabricators, inspectors, and wind tunnel operations personnel.

Young, Clarence P., Jr.↗

Overall and blade-element performance of a transonic compressor stage with multiple-circular-arc blades at tip speed of 419 meters per second

A 50-centimeter-diameter axial-flow transonic compressor stage with multiple-circular-arc blades was designed and tested to study the effects of blade shape on efficiency and stall margin. At design speed, peak efficiency of 0.80 occurred at an equivalent weight flow of 29.0 kilograms per second. Measured total pressure ratio and total temperature ratio at peak efficiency were 1.69 and 1.20, respectively. The stall margin at design speed and an equivalent weight flow of 29.0 kilograms per second was 9 percent. The measured stall margin at design weight flow and speed was 15 percent. A comparison of rotor performance made with and without the stator showed a decrease in pressure ratio, peak efficiency, and maximum weight flow with the addition of the stator.

Kovich, G.↗

Heliogyro Preliminary Design, Phase 2

There are 12 blades in the Heliogyro design, and each blade is envisioned to be 8 meters in width and 7,500 meters in length. The blades are expected to be composed primarily of a thin membrane constructed of material such as Kapton film with an aluminum reflective coating on one side and an infrared emissive coating on the other. The present Phase 2 Final Report covers work done on the following six topics: (1) Design and analysis of a stowable circular lattice batten for the Heliogyro blade. (2) Design and analysis of a biaxially tensioned blade panel. (3) Definition of a research program for micrometeoroid damage to tendons. (4) A conceptual design for a flight test model of the Heliogyro. (5) Definition of modifications to the NASTRAN computer program required to provide improved analysis of the Heliogyro. (6) A User's Manual covering applications of NASTRAN to the Heliogyro.

Source record↗

Lightning accommodation systems for wind turbine generator safety

The wind turbine safety program identifies the naturally occurring lightning phenomenon as a hazard with the potential to cause loss of program objectives, injure personnel, damage system instrumentation, structure or support equipment and facilities. Several candidate methods of lightning accommodation for each blade were designed, analyzed, and tested by submitting sample blade sections to simulated lightning. Lightning accommodation systems for composite blades were individually developed. Their effectiveness was evaluated by submitting the systems to simulated lightning strikes. The test data were analyzed and system designs were reviewed on the basis of the analysis. This activity is directed at defining design and procedural constraints, requirements for safety devices and warning methods, special procedures, protective equipment and personnel training.

Bankaitis, H.↗

Finite element engine blade structural optimization

The Structural Tailoring of Engine Blades (STAEBL) computer program was developed to perform engine fan blade numerical optimizations. These blade optimizations seek a minimum weight or cost design that satisfies realistic blade design constraints, by tuning one to twenty design variables. The STAEBL system has been generalized to include both fan and compressor blade numerical optimizations. The system analyses have been significantly improved through the inclusion of an efficient plate finite element analysis for blade stress and frequency determinations. Additionally, a finite element based approximate severe foreign object damage (FOD) analysis has been included. The new FOD analysis gives very accurate estimates of the full nonlinear bird ingestion solution. Optimizations of fan and compressor blades have been performed using the system, showing significant cost and weight reductions, while comparing very favorably with refined design validation procedures.

Brown, K. W.↗

Application of structural tailoring to spar/shell turboprops

The problem of designing a swept advanced turboprop (ATP) blade for minimum noise output is discussed. Optimal sweep distributions are found using the computer code STAT (Structural Tailoring of Advanced Turboprops). The initial designs are unswept. The blade designs have minimum noise output while satisfying other blade design requirements. The STAT program and the modifications required during this work are described. Parameter studies of the effect of sweep on noise output are also presented.

Rubinstein, Robert↗

Design and experimental results of a highly loaded, low solidity, jet flap rotor

The overall performance of a single-stage turbine with a low solidity jet flap rotor blade assembly was tested over a range of cavity pressure ratios, equivalent speeds, and expansion ratios. The rotor blades were designed with negative hub reaction and a mean-line axial chord solidity of 0.922. The results of the investigation are compared with the performance of a modified jet flap rotor blade which was designed to similar velocity diagrams but with a mean-section, axial chord solidity of 1.541. Both rotors were tested with the same stator.

Bettner, J. L.↗

Design aspects of the XV-15 advanced technology blade program

The paper discusses the design of a tiltrotor blade for application to the XV-15 research demonstration aircraft. The design features 43 deg nonlinear twist and nonuniform tapered planform. The structure is composite with extensive use of graphite in the primary structure. Instrumentation and wiring is encapsulated in the composite structure during the cure cycle. The tip shell is removable, providing access to the tracking and balance weights. This feature provides research facility of alternate tip configurations. The cuff is similarly removable. The graphite epoxy system used is high strain American Cyanamid's Celion 6000ST/Cycom 950. This is the first application of this material in rotor blades.

Smith, K. E.↗

Computerized aerodynamic design of a transonically 'quiet' blade

The high noise levels produced by helicopters are major sources of concern. There are many sources of the noise, but during high-speed forward flight, impulsive noise dominates the noise spectrum. The cause of the high-speed impulsive noise is the propagation into the far field of shock waves that form on the advancing blade. This mechanism has been labeled 'delocalization'. It has been shown, however, that by judicious design of the blade-tip planform, delocalization can be prevented. The objective of the present study is to illustrate how blade-tip configurations (both planform and airfoil shape) can be systematically varied to identify shapes that avoid delocalization and simultaneously improve aerodynamic performance. This has been done using the latest version of the ROT22 transonic, full-potential, quasi-steady, rotor flow-field code. A hypothetical modern rotor blade was postulated, and tip modifications consisting of taper, sweep, and airfoil section alterations were investigated. Planform modifications were found to be most effective in eliminating delocalization.

Tauber, M. E.↗

Experimental performance of a 13.65-centimeter-tip-diameter tandem-bladed sweptback centrifugal compressor designed for a pressure ratio of 6

A 13.65 cm tip diameter backswept centrifugal impeller having a tandem inducer and a design mass flow rate of 0.907 kg/sec was experimentally investigated to establish stage and impeller characteristics. Tests were conducted with both a cascade diffuser and a vaneless diffuser. A pressure ratio of 5.9 was obtained near surge for the smallest clearance tested. Flow range at design speed was 6.3 percent for the smallest clearance test. Impeller exit to shroud axial clearance at design speed was varied to determine the effect on stage and impeller performance.

Klassen, H. A.↗

Design of helicopter rotor blades for desired placement of natural frequencies

The mass and stiffness distributions for helicopter rotor blades are to be tailored in such a way to give a predetermined placement of blade natural frequencies. This optimization problem is addressed in a methodical, step-by-step process in which each aspect of the optimization is studied in detail. Careful consideration is also given to the mathematical formulation of the problem and to the introduction of appropriate constraints.

Peters, D. A.↗