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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20
All sourcesNASA NTRSDOE OSTI
NASA NTRS1989

Space Shuttle Main Engine structural analysis and data reduction/evaluation. Volume 1: Aft Skirt analysis

Using the ANSYS finite element program, a global model of the aft skirt and a detailed nonlinear model of the failure region was made. The analysis confirmed the area of failure in both STA-2B and STA-3 tests as the forging heat affected zone (HAZ) at the aft ring centerline. The highest hoop strain in the HAZ occurs in this area. However, the analysis does not predict failure as defined by ultimate elongation of the material equal to 3.5 percent total strain. The analysis correlates well with the strain gage data from both the Wyle influence test of the original design aft sjirt and the STA-3 test of the redesigned aft skirt. it is suggested that the sensitivity of the failure area material strength and stress/strain state to material properties and therefore to small manufacturing or processing variables is the most likely cause of failure below the expected material ultimate properties.

Berry, David M.↗
NASA NTRS1989

Manufacturing implementation of off-line programming for the Space Shuttle Main Engines

An account is given of the efforts made to implement an off-line programming (OLP) system for a gas tungsten arc welding robot in actual manufacturing operations, namely those involved in the manufacture of the SSMEs. In conjunction with a real-time sensor control system, the OLP constitutes the Advanced Robotic Welding System, or 'AROWS'. OLP's task is to develop a robot-motion path without the initial use of the robot to 'teach' the characteristics of such motion; actual process parameters are recorded by OLP and correlated with the position along the weld.

Sliwinski, K. E.↗
NASA NTRS1989

Finite element analysis of the Space Shuttle Main Engine (SSME) high pressure fuel turbopump turbine blade (HPFTP)

Cracking of the turbine blades of the SSME HPFTP is studied using two- and three-dimensional finite element analysis. The development and composition of the two- and three-dimensional models are described. Analyses are conducted under the speed, pressure, and thermal load conditions that occur during the full power level of the engine. The effects of friction on the two-dimensional model are examined. The strain and life cycle data reveal that the LCF cracking in the first stage is not probable unless the effects of fit-up tolerance between the blade and rotor are present, and for the second stage it is predicted that hydrogen assisted LCF cracking will occur under the present thermal environment. Design modifications to alleviate this cracking are discussed.

Lee, H. M.↗
NASA NTRS1990

An expert system for fault diagnosis in a Space Shuttle main engine

The detection and diagnosis of SSME faults in an early stage is important in order to allow enough time for fault preventive or corrective measurements. Since most of the faults in a complex system like SSME develop rapidly, early detection and diagnosis of faults is critical for the survival of space vehicles. An expert system has been designed for automatic learning, detection, identification, verification, and correction of anomalous propulsion system operations. This paper describes an innovative machine learning approach which is employed for the automatic training of this expert system.

Ali, Moonis↗
NASA NTRS1989

Space Shuttle Main Engine component assembly, assignment, and scheduling expert system

The SSME's Component Assembly and Life Management Expert System (CALMES) assists the engine assembly and scheduling process, ensuring that these activities utilize available resources with the greatest possible efficiency. On the basis of parts inventories and a proposed flight schedule, CALMES (1) determined how components may be optimally assembled from the parts inventory, (2) assigns components to flights, (3) schedules component testing, and (4) schedules component assembly. A graph-theoretical optimal matching algorithm, based on a modified simplex method, is applied to the major functions required by the SSME component assembly and scheduling processes.

Dietz, W. E.↗
NASA NTRS1987

All Shuttle Centaur engine and nozzle support plug vibration testing

Loads applied to the RL10 engines while in flight in the orbiter payload bay are significantly different from the load environment experienced in Atlas and Titan/Centaur applications. To predict the engine loads, a NASTRAN analysis was conducted. As part of this effort a vibration test program was accomplished to provide input to the analysis, and to verify engine durability. This program was completed in two phases. The first phase provided data and characteristics which were used as input to the analysis. The second phase subjected the engine to limit loads, and included hot firings before and after the vibration test. The test hardware, performance, and results are described.

Source record↗
NASA NTRS1991

Space shuttle main engine: Certification for manned space flight

SSME requirements were identified in NASA approved documents. Design verification specifications (DVS) are used to define requirements and method of verification. Detailed and complete plans provide for verification of each requirement by lab tests, component tests, and engine tests. These tests are planned to expose problems early. The culmination of the development process is engine certification. The certification consists of two certification cycles on each of two engines. The certification cycle is made up of 10 tests and 5000 seconds.

Weesner, Ronald G.↗
NASA NTRS1991

Redesign of flight space shuttle main engine nozzle G-15 seal area based on the thermal analysis and flow models

The main objective is to understand the present sealing area response to environmental conditions of the supersonic turbulent combustion gases which has led to both stress rupture cracks and hot gas leakage. A review of the existing thermal analysis and flow modeling has been performed of the present design and seal alternatives have been suggested to possibly reduce or eliminate the hot gas flow recirculation problem and the associated seal cracking.

Mcdonald, Gary H.↗
NASA NTRS1992

Variable gamma computations for a forward-firing Space Shuttle Main Engine

A procedure for solving an axisymmetric SSME nozzle exhausting with an equivalent mass flow of two nozzles is presented for the return-to-launch-site (RTLS) maneuver for an engine-out case. The algorithm incorporates a two-species variable gamma formulation along with diffusion terms associated with a species conservation equation. Coupling of this algorithm is accomplished explicitly to the Navier-Stokes PARC2DR and PARC3DR codes. Axisymmetric results indicate a very complicated flowfield with a bow shock extending to approximately 570 radii in front of the nozzle, and low temperatures on what would be an external tank (ET) aft of the nozzle.

Saladino, A. J.↗
NASA NTRS1992

Total Quality Management in Space Shuttle Main Engine manufacturing

The Total Quality Management (TQM) philosophy developed in the Marshall Space Flight Center (MSFC) is briefly reviewed and the ongoing TQM implementation effort which is being pursued through the continuous improvement (CI) process is discussed. TQM is based on organizational excellence which integrates the new supportive culture with the technical tools necessary to identify, assess, and correct manufacturing processes. Particular attention is given to the prime contractor's change to the organizational excellence management philosophy in SSME manufacturing facilities.

Ding, J.↗
NASA NTRS1992

Mathematical model of the Space Shuttle Main Engine gaseous oxygen control valve

A computer program for modeling transient flow behavior of the GOX control valve (GCV) has been developed which makes it possible to model a variety of operating conditions and changes of physical hardware. The SSME GCV controls the flow of GOX that pressurizes the Pogo accumulator. The model simulates the transient flow behavior of the original, tight stacked, and redesigned valve configurations during start and shutdown. The model reads a user-prepared input file that defines the valve configurations and thus provides maximum flexibility.

Langer, Susan L.↗
NASA NTRS1992

Cold flow testing of the Space Shuttle Main Engine alternate turbopump development high pressure fuel turbine model

NASA's Marshall Space Flight Center has established a cold airflow turbine test program to experimentally determine the performance of liquid rocket engine turbopump drive turbines. Testing of the SSME alternate turbopump development (ATD) fuel turbine was conducted for back-to-back comparisons with the baseline SSME fuel turbine results obtained in the first quarter of 1991. Turbine performance, Reynolds number effects, and turbine diagnostics, such as stage reactions and exit swirl angles, were investigated at the turbine design point and at off-design conditions. The test data showed that the ATD fuel turbine test article was approximately 1.4 percent higher in efficiency and flowed 5.3 percent more than the baseline fuel turbine test article. This paper describes the method and results used to validate the ATD fuel turbine aerodynamic design. The results are being used to determine the ATD high pressure fuel turbopump (HPFTP) turbine performance over its operating range, anchor the SSME ATD steady-state performance model, and validate various prediction and design analyses.

Gaddis, Stephen W.↗
NASA NTRS1993

Finite element analysis of the Space Shuttle Main Engine (SSME) alternate turbopump development (ATD) high pressure oxydizer turbopump (HPOTP)

A 3D model of all stationary components of the ATD HPOTP is analyzed using a superelement solution technique to obtain a better understanding of the pump behavior and to support pump testing. Emphasis is place on the methods used for determining deflections. As part of the model verification, analyses were conducted on the main housing model under proof-pressure and push-test loading conditions. The analysis at 109 percent rate power level resulted in asymmetric deformation patterns which were used to calculate operating and rub clearances. The present analysis is considered to provide the most realistic representation of the ATD HPOTP to date.

Ham-Battista, G. L.↗
NASA NTRS1993

Anomaly detection of turbopump vibration in Space Shuttle Main Engine using statistics and neural networks

The statistical and neural networks methods have been applied to investigate the feasibility in detecting anomalies in turbopump vibration of SSME. The anomalies are detected based on the amplitude of peaks of fundamental and harmonic frequencies in the power spectral density. These data are reduced to the proper format from sensor data measured by strain gauges and accelerometers. Both methods are feasible to detect the vibration anomalies. The statistical method requires sufficient data points to establish a reasonable statistical distribution data bank. This method is applicable for on-line operation. The neural networks method also needs to have enough data basis to train the neural networks. The testing procedure can be utilized at any time so long as the characteristics of components remain unchanged.

Lo, C. F.↗
NASA NTRS1994

Space Shuttle main engine turbopump bearing assessment program

This report documents the work done on the bearing assessment program over the past two and a half years. The objective of the program is to develop a nondestructive evaluation system for the SSME HPOTP's which would be used to detect anomalies in installed bearings without engine disassembly. Data bases of various signatures are obtained by slowly turning the pump shafts before and after an engine firing. These signatures are then analyzed and compared to the original signatures to more accurately predict bearing wear.

Breithaupt, B. Spiegel↗