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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Continuous microstructure evolution of ball rolled TWIP Ti15Mo alloy and its effect on phase precipitation behavior

Highlights: • Gradient microstructure was induced by ball rolling method in a Ti15Mo alloy. • Twin density increased and then decreased as increasing distance from surface. • Ultrafine (α + β) duplex structure was formed in the heavily deformed region. • α-phase in plate was precipitated in twined region in slightly deformed region. • Strengthening by formation of sub/nano-grains was notable than that by twins. - Abstract: A β-type Ti15Mo alloy with {332}<113> twinning-induced plasticity (TWIP) effect was utilized to investigate the continuous microstructure evolution of β-matrix by ball rolling method. Precipitation behavior of α-phase and strengthening mechanism were examined in regions with different strain. Amounts of intersected twins were present in the slightly deformed region of β-matrix, and their area fraction decreased with an increase of distance from rolled surface. The β-matrix close to surface was heavily deformed to result in the formation of abundant subgrains and nanograins, which was caused by cooperative occurrence of twinning refinement, intragranular dislocation activities and subgrain rotation. Mechanical twins provided the preferential nucleation sites for plate-like α-phase with strong variant selection. Equiaxed α-phase preferentially nucleated at the boundaries of subgrains and nanograins with weak variant selection to form the ultrafine (α + β) duplex structure. Due to the formation of subgrains and nanograins as well as the strain hardening, strengthening became more significant than that by twinning refinement solely. Similarly, the ultrafine (α + β) duplex structure exhibited a better strengthening effect than that by precipitation of plate-like α-phase. The diversities of deformation microstructure combined with different precipitation behaviors of α-phase are desirable for controlling the mechanical properties of β-type TWIP titanium alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Enhanced mechanical properties of carbon-doped FeNiMnAlCr high entropy alloy via hot-rolling

This work demonstrates an improvement in the mechanical performance of the high entropy alloy Fe 40.4 Ni 11.3 Mn 34.8 Al 7.5 Cr 6 containing 1.1 at. % carbon (CHEA) by hot-rolling followed by annealing at 1323 K. The microstructure was examined using scanning electron microscopy, electron backscatter diffraction, X-ray diffraction, and transmission electron microscopy. Room-temperature tensile tests were used to assess the alloy's mechanical properties. The presence of dense dislocation walls indicate that the alloy has not fully recrystallized and, moreover, the deformation substructure and the large fraction of Σ3 twin boundaries contribute to the high room temperature yield strength (~523 MPa). Despite the presence of substantial dislocation density, the annealed, hot-rolled CHEA displays an improvement in elongation to fracture (~33%) compared to the negligible ductility (< 2%) observed for the alloy after it has been simply annealed. Finally, the present work shows that hot rolling can produce good strength and ductility in the alloy while establishing the processing conditions necessary for the large-scale manufacture and utilization of its remarkable properties.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Why does a phosphonium-phosphinate ionic liquid protect the contact surfaces from wear and micropitting but increase vibration when used as an additive in rolling-sliding lubrication?

A phosphonium-phosphinate ionic liquid (IL) was studied as a lubricant additive for rolling-sliding contacts. The bench-scale test was designed to simulate automotive rear axle operation during cold start, highway towing, and overload conditions. Adding such an IL (2%) into a base oil significantly reduced wear loss and rolling contact fatigue, e.g., microcracking and micropitting, but made the vibrational noise notably higher under a low (-1.5%) sliding roll ratio (SRR). Additionally, worn surface characterization revealed an interesting texture pattern with alternating smoother plateaus and rougher valleys, which is believed to cause the high vibration. No increased vibration was observed at a high (-30%) SRR, possibly because the more aggressive sliding abrasion prevented such a surface texture from forming.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Evidence of a rolling motion of a microparticle on a silicon wafer in a liquid environment

The interaction of micro- and nanometer-sized particles with surfaces plays a crucial role when small-scale structures are built in a bottom-up approach or structured surfaces are cleaned in the semiconductor industry. For a reliable quantification of the interaction between individual particles and a specific surface, however, the motion type of the particle must be known. We developed an approach to unambiguously distinguish between sliding and rolling particles. To this end, fluorescent particles were partially bleached in a confocal laser scanning microscope to tailor an optical inhomogeneity, which allowed for the identification of the characteristic motion pattern. For the manipulation, the water flow generated by a fast moving cantilever-tip of an atomic force microscope enabled the contactless pushing of the particle. We thus experimentally evidenced a rolling motion of a micrometer-sized particle directly with a fluorescence microscope. A similar approach could help to discriminate between rolling and sliding particles in liquid flows of microfluidic systems.

42 ENGINEERING↗
DOE OSTI2016

Texture development during rolling of α+β dual-phase ZrNb alloys - 2016-0070

The texture evolution during high-temperature rolling (800 deg. C) of two model zirconium-niobium alloys was studied using electron backscatter diffraction. The aim was to decouple the relative importance of deformation and phase transformation on the final texture in an effort to elucidate the origin of the strong α-transverse basal texture commonly found in the hot-rolled product. The analysis uses a reconstruction software based on the Burgers relation to reconstruct the high-temperature β orientations, with the indexed α as input. In the low niobium content alloy, the texture evolution of the {11 2-bar 0}<10 1-bar 0> component was consistent with deformation in both α and β phases, along with a variant selection mechanism that occurred during the β → α phase transformation. Variant selection was observed to depend on the orientation of the deformed prior β grains. In the high niobium content alloy, a lower α volume fraction during hot rolling gave rise to different β textures and promoted the formation of a Goss component. This contributed to the {11 2-bar 0} <10 1-bar 0> component upon cooling, with variant selection enhanced by anisotropic grain breakup. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2018

Distinct Recrystallization Pathways in a Cold-Rolled Al-2%Mg Alloy Evidenced by In-Situ Neutron Diffraction

The time-of-flight neutron diffraction data collected in-situ on Oak Ridge National Laboratory’s (ORNL, Oak Ridge, TN, USA) VULCAN and Los Alamos National Laboratory’s (LANL, Los Alamos, NM, USA) High-Pressure-Preferred-Orientation (HIPPO) diffractometers have been analyzed complementarily to show the texture evolution during annealing of a cold-rolled Al-2%Mg alloy. The texture analysis aimed to identify the components present in the initial rolling (or deformation) texture and in the thermally-activated recrystallization texture, respectively. Using a quasi-Monte-Carlo (QMC) approach, a new method has been developed to simulate the weighted texture components, and to obtain inverse pole figures for both rolling and normal directions. As such, distinct recrystallization pathways during annealing in isochronal conditions, can be revealed in terms of the evolution of the texture components and their respective volume fractions. Moreover, the recrystallization kinetics associated with the cube and random texture components are analyzed quantitatively using a similar approach developed for differential scanning calorimetry (DSC).

36 MATERIALS SCIENCE↗
DOE OSTI2022

Baryogenesis from ultra-slow-roll inflation

The ultra-slow-roll (USR) inflation represents a class of single-field models with sharp deceleration of the rolling dynamics on small scales, leading to a significantly enhanced power spectrum of the curvature perturbations and primordial black hole (PBH) formation. Such a sharp transition of the inflationary background can trigger the coherent motion of scalar condensates with effective potentials governed by the rolling rate of the inflation field. We show that a scalar condensate carrying (a combination of) baryon or lepton number can achieve successful baryogenesis through the Affleck-Dine mechanism from unconventional initial conditions excited by the USR transition. Viable parameter space for creating the correct baryon asymmetry of the Universe naturally incorporates the specific limit for PBHs to contribute significantly to dark matter, shedding light on the cosmic coincidence problem between the baryon and dark matter densities today.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2023

An Integrated Simulation of Multiple-Pass U-10Mo Alloy Hot Rolling and Static Recrystallization

To achieve a desired microstructure and minimize the thickness variation in rolled foils, researchers must understand the effects of foil fabrication process variables on microstructure evolution. We developed an integrated simulation of deformation and recrystallization that employs the finite element method (FEM) and the kinetic Monte Carlo (KMC) Potts model, respectively, to investigate microstructure evolution during multiple-pass hot rolling and heat treatment in polycrystalline U-10Mo fuel. Scanning electron microscopy and electron backscatter diffraction images of microstructures were directly used as input in FEM calculation of deformation, and the calculated strains were used to determine the driving force of nucleation and growth of recrystallized grains in the Potts model. Grain structures predicted by the Potts model were used to update the grain structure and material properties for FEM. Simulation alternated between FEM and the Potts model to simulate grain structure evolution during multiple rolling and heat treatments. The initial model parameters were determined by benchmarking the recrystallization kinetics against experimental data. Then, the model was applied to predict the grain structure evolution. Results showed that our model can capture the coupling between deformation and recrystallization and can quantitatively reproduce the observed U-10Mo recrystallization and grain growth kinetics. The simulation results demonstrated that the developed model can predict U-10Mo grain structures as a function of initial microstructure and foil fabrication parameters.

36 MATERIALS SCIENCE↗
DOE OSTI2018

High- and Low-Temperature Deformation Behavior of Different Orientation Hot-Rolled Annealed Zircaloy-4

In this paper, the hot-rolled annealed Zircaloy-4 samples with different orientation were subjected to uniaxial compression with a strain rate of 0.001 s{sup −1} to obtain the stress-strain curves of different initial orientation samples at different temperatures. Electron backscatter diffraction (EBSD) technique and transmission electron microscope (TEM) technique were used to analyze the microstructures and textures of compressed samples. The mechanical properties and microstructural evolution of rolling directions (RD), transverse directions (TD) and normal directions (ND) were investigated under the conditions of – 150 °C low temperature, room temperature and 200 °C high temperature (simulated lunar temperature environment). The results show that the strength of Zircaloy-4 decreases with the increase in deformation temperature, and the strength in three orientations is ND > TD > RD. The deformation mechanism of hot-rolled annealed Zircaloy-4 with different orientation is different. In RD, {101̄0}〈a〉 prismatic slip has the highest Schmid factor (SF), so it is most easy to activate the slip, followed by TD orientation, and ND orientation is the most difficult to activate. The deformed grains abide slip→twinning→slip rule, and the different orientation Zircaloy-4 deformation mechanisms mainly are the twinning coordinated with the slip.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Evolution of Second-Phase Particles in 6111 Aluminum Alloy Processed by Hot and Cold Rolling

The evolution of coarse Al{sub 9.9}Fe{sub 2.65}Ni{sub 1.45} phase, spherical Al{sub 12}(Mn,Fe){sub 3}Si phase and rod-like Q phase in a 6111 aluminum alloy during hot and cold rolling deformation processes was systematically investigated in this work. The results showed that the coarse Al{sub 9.9}Fe{sub 2.65}Ni{sub 1.45} particles are mainly distributed at the grain boundaries, accompanied by the co-formation of Al{sub 12}(Fe,Mn){sub 3}Si phase and Mg{sub 2}Si phase, while the spherical Al{sub 12}(Mn,Fe){sub 3}Si particles are mainly distributed in the grain interiors. Hot rolling has little effects on the size and distribution of both phases, but cold deformation can severely decrease the size of the particles by breaking the particles into small pieces. In addition, the temperature of 450 °C is not high enough for the dissolution of Q phase in the Al matrix, but the Q particles can be broken into small pieces due to the stress concentration during both hot and cold rolling deformation. In addition, the influences of phase evolution, dislocations and recrystallization on the mechanical properties evolution were also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Texture Analysis for Enhancement of R-value in Asymmetrically Rolled Al Alloy Sheet

When Al alloy sheet is reduced in thickness by 84% with asymmetric rolling and heat treatment, this sheet simultaneously develops a {001}〈110〉 texture, which decreases the R-value, and a 〈111〉//normal direction (ND) texture, which enhances the R-value. To control the intensities of these {001}〈110〉 and 〈111〉//ND texture components, an 84% heavy asymmetrically rolled and heat-treated AA1050 Al alloy sheet was 20% light asymmetrically rolled and heat-treated at 500 °C for 1 h. This process increased the amount of 〈111〉//ND texture component and reduced the amount of the {001}〈110〉 texture component, resulting in an R-bar -value of 1.3. This was 2.13 times higher than the R-bar -value of 0.61 obtained for the initial specimen that had {001}〈100〉 component.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Through-Thickness Strain Gradient in a Hot-Rolled Al-Mg Alloy Obtained by Nanoindentation and Glancing Angle X-Ray Diffraction

Combined nanoindentation and glancing angle X-ray diffraction (GAXD) methods were used to study the mechanical properties of near-surface microstructures (NSMs) of a hot-rolled 5xxx aluminum alloy. Nanoindentations with a sharp indenter were carried out with penetration depth ranging from 250 nm to 4500 nm at the near-surface regions as well as the bulk of the hot-rolled alloy. The primary indentation parameter presented here was the hardness, given that plastic strain obtained from GAXD experiment could be correlated with the hardness value. Analysis of nanoindentation hardness results proved that NSMs of this alloy on average were harder than the bulk due to the presence of different surface features discussed here. The GAXD experiments were performed between a minimum incident angle 0.025°, equivalent to 765 nm penetration depth, and a maximum angle 1°, equivalent to 3000 nm penetration depth. The strain-induced broadening in the diffraction peaks was calculated by the Williamson–Hall technique. Both indentation hardness and glancing angle diffraction results confirmed strain gradient as a function of depth in the NSMs of the alloy. Both techniques also showed that the thickness of the subsurface layer (i.e., several micrometers below the surface) of hot-rolled sample was approximately 2.44 μm at the tested areas. Additionally, reported results provided evidence for the ability to use glancing angle X-ray diffraction as a nondestructive tool for the measurement of subsurface layers' thickness as well as microstrain (non-uniform or plastic strain) as a function of depth.

36 MATERIALS SCIENCE↗
DOE OSTI2016

A Benders based rolling horizon algorithm for a dynamic facility location problem

This study presents a well-known capacitated dynamic facility location problem (DFLP) that satisfies the customer demand at a minimum cost by determining the time period for opening, closing, or retaining an existing facility in a given location. To solve this challenging NP-hard problem, this paper develops a unique hybrid solution algorithm that combines a rolling horizon algorithm with an accelerated Benders decomposition algorithm. Extensive computational experiments are performed on benchmark test instances to evaluate the hybrid algorithm’s efficiency and robustness in solving the DFLP problem. Computational results indicate that the hybrid Benders based rolling horizon algorithm consistently offers high quality feasible solutions in a much shorter computational time period than the standalone rolling horizon and accelerated Benders decomposition algorithms in the experimental range.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2018

Cold rolling texture evolution of TiB2 particle reinforced Al-based composites by Neutron Diffraction and EBSD analysis

Highlights: • Texture development of in-situ TiB{sub 2} particle reinforced Al matrix composites after cold rolling were characterized. • The sum of rolling texture volume fractions has been significantly reduced by the weak texture in particle deformation zone. • Recrystallization nuclei with the Cube and Rotated-Cube orientations were observed in the particle deformation zones. • Small TiB{sub 2} particles within Al grains kept the parallel relationship with surrounding matrix during the deformation. - Abstract: Texture development of particle-reinforced metal matrix materials (P-MMCs) has not been understood well, especially the effects of second-phase particles during the deformation. In this work, we have investigated the texture evolution of TiB{sub 2}/Al composites during cold rolling by Neutron Diffraction and EBSD analysis. Two forms of TiB{sub 2} particles influenced the texture evolution in different ways. The particle-clusters aggregated along grain boundaries led to a reduction of texture volume fraction; recrystallization nuclei with weak texture appeared around these particle-clusters. Small non-shearable TiB{sub 2} particles dispersed inside Al matrix contributed to strong Copper texture component at high strains; the individual particles rotated together with Al matrix during the deformation. These revealed effects of particles on the texture development in TiB{sub 2}/Al composites provide a reference for the texture control of P-MMCs.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Comparison of semi-doped PANI/DBSA complex achieved by thermal doping and roll-mill process: A new perspective for application

Conductive polymers have garnered extensive attention over the last few decades owing to their vast applications and relative ease of production. One such polymer is PANI; with versatile thermo-mechanical, chemical, and electrical properties, has been researched for varied applications in the field of electronics, electrodes and corrosion protection. In this study, we focus on an alternative route to process semi-doped PANI/DBSA complexes with special focus on material properties for improved processability. This study investigates the influence of two different material preparation techniques: roll-milling and thermal-doping, on the formability and processability of such polymer-complex systems. Results confirm similar doping levels achieved in both processes and shear-thinning behavior was only observed for roll-milled samples. These results underline the formability of roll-milled PANI/DBSA with thermosetting resins. It essentially explains the production route and offers a perspective for commercial manufacturing.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Inline Rolling Shear Alignment: Deposition and Long-Range Order of Block Polymer Templates in a Fast, Single-Step Process

We report the first demonstration of a rapid, single-step technique to align block polymer, thin-film nanostructures that is amenable to continuous speeds ≥10 mm/s. This method, termed Inline Rolling Shear Alignment (IRSA), uses an elastomeric roller coupled with an electric hysteresis brake to shear films before the casting solvent fully evaporates, and it can enable high throughput, large-area manufacturing of patterns such as nanowire templates. IRSA is adaptable to various polymer systems including diblock and triblock polymers, and a post-shear annealing step can yield high-quality nanostructures with orientation parameters >0.99 and defect densities as low as 5 defect-pairs/μm 2 . To demonstrate the effectiveness of IRSA, platinum nanowires were produced from this rapid deposition and alignment approach using poly(styrene-b-2-vinylpyridine), followed by open-air, atmospheric-pressure plasma etching. Furthermore, this integrated concept, with 50x faster operation than existing processes, could be leveraged for cost-effective manufacturing of macroscopically aligned nanostructures in roll-to-roll systems.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Comparing the Purity of Rolled versus Evaporated Lithium Metal Films Using X-ray Microtomography

Here, we present a comparison of lithium metal films produced via rolling and thermal evaporation using synchrotron hard X-ray microtomography. In past studies of rolled lithium metal foils, a large number of C, O, and N impurities were found and identified as the key cause for failure in lithium metal cells. In this comparison, the X-ray tomography data show that the evaporated lithium metal films have an average impurity concentration of 19 particles/mm3 in comparison to 1350 particles/mm3 in the rolled lithium metal. An analysis of the inner substrate/lithium interface and outer lithium surface of the thermally evaporated film shows a much greater concentration of impurities at these interfaces, further emphasizing the importance of interface engineering in producing high-quality lithium metal batteries. Furthermore, we show that, if surface contamination can be avoided, it is possible to obtain lithium films with no impurities detectable by synchrotron hard X-ray tomography.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗