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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20

Thermal response of Space Shuttle wing during reentry heating

A structural performance and resizing (SPAR) finite element thermal analysis computer program was used in the heat transfer analysis of the Space Shuttle Orbiter that was subjected to reentry aerodynamic heatings. One wing segment of the right wing (WS 240) and the whole left wing were selected for the thermal analysis. Results showed that the predicted thermal protection system (TPS) temperatures were in good agreement with the space transportation system, trajectory 5 (STS-5) flight-measured temperatures. In addition, calculated aluminum structural temperatures were in fairly good agreement with flight data up to the point of touchdown. Results also showed that the internal free convection has a considerable effect on the change of structural temperatures after touchdown.

Gong, L.↗

Flight service evaluation of composite helicopter components

This first interim report presents the technical background for including environmental effects in the design of helicopter composite structures, and test results after approximately two year field exposure of components and panels. Composite structural components were removed from Sikorsky S-76 helicopters commercially operated in the Gulf Coast region of Louisiana. Fatigue tests were conducted for a graphite/epoxy tail rotor spar and static test for a graphite/epoxy and Kevlar/epoxy stabilizer. Graphite/epoxy and Kevlar/epoxy panels are being exposed to the outdoor environment in Stratford, Connecticut and West Palm Beach, Florida. For this reporting period the two year panels were returned, moisture measurements taken, and strength tests conducted. Results are compared with initial type certificate strengths for components and with initial laboratory coupon tests for the exposed panels. Comparisons are also presented with predicted and measured moisture contents.

Rich, M. J.↗

Solid Rocket Motor Case (SRMC) dynamic sensitivity to changes in composite properties

Traditional composite lamination theory was used to compute the constitutive matrices using a potential range of lamina properties. Sensitivity of vibrational frequencies was examined for variations in constituent materials and geometric properties. The material component interactions examined were the lamina longitudinal and transverse Young's modulus, the lamina Poisson's ratio, and the shear modulus. Fiber and resin properties were related to the frequency response through lamina properties. Geometric properties examined are void ratio and helical wind angle. Capabilities and applications of the SPAR and NASTRAN computer codes are examined for laminated cylindrical shells.

Tolbert, R. N.↗

Vector magnetic field observations with the Haleakala polarimeter

Several enhancements were recently made to the Haleakala polarimeter. Linear array detectors provide simultaneous resolution over a 3-A wavelength range, with spectral resolution of 40 mA. Optical fibers are now used to carry the intensity-modulated light from the rotating quarter-wave plate polarimeter to the echelle spectrometer, permitting its removal from the spar to a more stable environment. These changes, together with improved quarter-wave plates, reduced systematic errors to a few parts in 10,000 for routine observations. Examples of Stokes profiles and derived magnetic field maps are presented.

Mickey, D. L.↗

Metallic Foams

The formation of metallic foams by use of a blowing agent in the melt was investigated. It was attempted to produce a metallic foam by melting a mixture of Cu powder and graphite in a SPAR rocket. The graphite combines with the oxide on the copper to form Co and acts as a blowing agent. No foam was formed, and it could not be determined whether the foam fails to form, forms but was lost to surface tension instabilities, or is destroyed by incomplete solidification before reentry.

Pond, R. B.↗

Directional Solidification of Monotectic and Hypermonotectic Aluminum-indium Alloys Under Micron-g

The objective of this program is to analyze the mechanisms involved in the composite solid structure formation obtained from a miscibility gap alloy under microgravity. The metallic system aluminum-indium was chosen for its low critical temperature, broad miscibility gap, and rather well-known thermodynamic properties. The experiment was performed aboard the Salyut-7 spacecraft. The theories of capture of particulates by an advancing front were not able to explain the observations made on SPAR and Salyut-7 experiments. A new model was developed based on the filtration theory considering the globules population: the solid/liquid interface is like a filter of negligible thickness for the globules and its efficiency is limited by a pressure barrier measured for Al-In alloys by ground based experiments. The Materials Experiment Assembly (MEA)-3 experiment was consequently adjusted to take into account the new model. The behavior of the globules in an interacting population on the solid front is, of course, an essential factor in the theory. The theory is at present being completed by results obtained by the Laboratoire d'Aerothermique of Meudon. The hydrodynamic and thermal interactions between pairs of globules placed in a temperature gradient have been calculated showing a large reduction of the Marangoni effect compared to the isolated globule. Physico-chemical properties of metallic liquid interface are currently being investigated.

Potard, C.↗

SSME structural dynamic model development, phase 2

A set of test correlated mathematical models of the SSME High Pressure Oxygen Turbopump (HPOTP) housing and rotor assembly was produced. New analysis methods within the EISI/EAL and SPAR systems were investigated and runstreams for future use were developed. The LOX pump models have undergone extensive modification since the first phase of this effort was completed. The rotor assembly from the original model was abandoned and a new, more detailed model constructed. A description of the new rotor math model is presented. Also, the pump housing model was continually modified as additional test data have become available. This model is documented along with measured test results. Many of the more advanced features of the EAL/SPAR finite element analysis system were exercised. These included the cyclic symmetry option, the macro-element procedures, and the fluid analysis capability. In addition, a new tool was developed that allows an automated analysis of a disjoint structure in terms of its component modes. A complete description of the implementation of the Craig-Bampton method is given along with two worked examples.

Foley, M. J.↗

Loads calibrations of strain gage bridges on the DAST project Aeroelastic Research Wing (ARW-2)

Results from and details of the procedure used to calibrate strain gage bridges for measurements of wing structural loads, shear (V), bending moment (M), and torque (T), at three semispan stations on both the left and right semispans of the ARW-2 wing are presented. The ARW-2 wing has a reference area of 35 square feet, a span of 19 feet, an aspect ratio of 10.3, a midchord line sweepback angle of 25 degrees, and a taper ratio of 0.4. The ARW-2 wing was fabricated using aluminum spars and ribs covered with a fiberglass/honeycomb sandwich skin material. All strain gage bridges are mounted along with an estimate of their accuracy by means of a comparison of computed loads versus actual loads for three simulated flight conditions.

Eckstrom, C. V.↗

Fluid-absent metamorphism in the Adirondacks

Results on late Proterozoic metamorphism of granulite in the Adirondacks are presented. There more than 20,000 sq km of rock are at granulite facies. Low water fugacites are implied by orthopyroxene bearing assemblages and by stability of k'spar-plag-quartz assemblages. After mentioning the popular concept of infiltration of carbon dioxide into Precambrian rocks and attendent generation of granulite facies assemblages, several features of Adirondack rocks pertinent to carbon dioxide and water during their metamorphism are summarized: wollastonite occurs in the western lowlands; contact metamorphism by anorthosite preceeding granulite metamorphism is indicated by oxygen isotopes. Oxygen fugacity lies below that of the QFM buffer; total P sub water + P sub carbon dioxide determined from monticellite bearing assemblages are much less than P sub total (7 to 7.6 kb). These and other features indicate close spatial association of high- and low-P sub carbon dioxide assemblages and that a vapor phase was not present during metamorphism. Thus Adirondack rocks were not infiltrated by carbon dioxide vapor. Their metamorphism, at 625 to 775 C, occurred either when the protoliths were relatively dry or after dessication occurred by removal of a partial melt phase.

Valley, J. W.↗

Drilling Holes in Graphite/Epoxy

Relatively long-lived bit produces high-quality holes. Effective combination of cutting-tool design, feed, and speed determined for drilling 3/16-and-1/4-in. (0.48-and 0.65-cm) diameter holes in 0.18 in. (0.46cm) thick GM3013A or equivalent graphite/epoxy corrugated spar without backup material and without coolant. Developed to produce holes in blind areas, optimal techniques yielded holes of high quality, with minimal or acceptable delamination and/or fiber extension on drill-exit side.

Minlionica, Ronald↗

Flight service evaluation of composite helicopter components

This report presents an assessment of composite helicopter tail rotor spars and horizontal stabilizers, exposed to the effects of the environment, after up to five and a half years of commercial service. This evaluation is supported by test results of helicopter components and panels which have been exposed to outdoor environmental effects since September 1979. Full scale static and fatigue tests have been conducted on graphite/epoxy and Kevlar/epoxy composite components obtained from Sikorsky Model S-76 helicopters in commercial operations in the Gulf Coast region of Louisiana. Small scale static and fatigue tests are being conducted on coupons obtained from panels under exposure to outdoor conditions in Stratford, Connecticut and West Palm, Florida. The panel layups are representative of the S-76 components. Additionally, this report discusses the results of moisture absorption evaluations and strength tests on the S-76 components and composite panels with up to five years of outdoor exposure.

Mardoian, G. H.↗

DC-10 composite vertical stabilizer ground test program

A review of the structural configuration and ground test program is presented. Particular emphasis is placed on the testing of a full-scale stub box test subcomponent and full span ground test unit. The stub box subcomponent was tested in an environmental chamber under ambient, cold/wet, and hot/wet conditions. The test program included design limit static loads, fatigue spectrum loading to approximately two service lifetimes (with and without damage), design limit damage tolerance tests, and a final residual strength test to a structural failure. The first full-scale ground test unit was tested under ambient conditions. The test unit was to have undergone static, fatigue, and damage tolerance tests but a premature structural failure occurred at design limit load during the third limit load test. A failure theory was developed which explains the similarity in types of failure and the large load discrepancy at failure between the two test articles. The theory attributes both failures to high stress concentrations at the edge of the lower rear spar access opening. A second full-scale ground test unit has been modified to incorporate the various changes resulting from the premature failure. The article has been assembled and is active in the test program.

Palmer, J. M., Jr.↗

Stress analysis of Pathfinder-2 models

Stress analysis of the Pathfinder 2 fighter model was performed to determine a method for leading- and trailing-edge attachment that gives acceptable stress levels. Structural modeling of the wing was done using the finite element code SPAR. For the models studied, one ordinary lap joint was found to be satisfactory for the leading-edge flap, however, the alternating surface segmented lap joint method fo attachment was necessary for the trailing-edge flap to obtain acceptable stress levels.

Mehrotra, S. C.↗

Sizing-stiffened composite panels loaded in the postbuckling range

Stiffened panels are widely used in aircraft structures such as wing covers, fuselages, control surfaces, spar webs, bulkheads, and floors. The detailed sizing of minimum-weight stiffened panels involves many considerations. Use of composite materials introduces additional complexities. Many potential modes of failure exist. Analyses for these modes are often not trivial, especially for those involving large out-of-plane displacements. Accurate analyses of all potential failure modes are essential. Numerous practical constraints arise from manufacturing/cost considerations and from damage tolerance, durability, and stiffness requirements. The number of design variables can be large when lamina thicknesses and stacking sequence are being optimized. A significant burden is placed on the sizing code due to the complex analyses, practical constraints, and number of design variables. On the other hand, sizing weight-efficient panels without the aid of an automated procedure is almost out of the question. The sizing code postbuckled Open-Stiffener Optimum Panels (POSTOP) has been developed to aid in the design of minimum-weight panels subject to the considerations mentioned above. Developed for postbuckled composite panels, POSTOP may be used for buckling resistant panels and metallic panels as well. The COPES/CONMIN optimizer is used in POSTOP although other options such as those in the ADS system could be substituted with relative ease. The basic elements of POSTOP are shown. Some of these elements and usage of the program are described.

Biggers, S. B.↗

Comparison of composite rotor blade models: A coupled-beam analysis and an MSC/NASTRAN finite-element model

A methodology was developed for the structural analysis of composite rotor blades. This coupled-beam analysis is relatively simple to use compared with alternative analysis techniques. The beam analysis was developed for thin-wall single-cell rotor structures and includes the effects of elastic coupling. This paper demonstrates the effectiveness of the new composite-beam analysis method through comparison of its results with those of an established baseline analysis technique. The baseline analysis is an MSC/NASTRAN finite-element model built up from anisotropic shell elements. Deformations are compared for three linear static load cases of centrifugal force at design rotor speed, applied torque, and lift for an ideal rotor in hover. A D-spar designed to twist under axial loading is the subject of the analysis. Results indicate the coupled-beam analysis is well within engineering accuracy.

Hodges, Robert V.↗

An alternative multi-mode SAR for RADARSAT

The RADARSAT project was asked by the Canadian government in the spring of 1986 to design for reduced costs and increased radar performance as compared to the well-known baseline design. Both the Project Office and Canadian industry (lead by SPAR Aerospace of Montreal) have undertaken to meet this request, with a proposal to cabinet to be submitted in the fall of 1986. One alternative SAR concept is outlined which is under consideration for a revised RADARSAT configuration. The radar system described uses two frequencies (C&L band) over four possible modes: near range swath; far range swath; wide swath; and high resolution. Good sensitivity, resolution, and coverage are obtained with modest power and data rates. The antenna systems are relatively simple. Indeed, no break-through technological developments are needed. The design allows several mode combinations for simultaneous data collection or performance enhancement. The principal parameters are described. A nominal mean altitude of 700 km is assumed.

Raney, R. K.↗

Baking the first bread in space

This Getaway Special program is a joint venture between Spar, Monarch flour and Telesat, with Telesat being responsible for the design, manufacture and implementation of the equipment. The purpose of the experiment is to investigate the behavior of bread yeast in the absence of gravity and in the presence of normal atmospheric pressure. The proposed design mixes flour, water and yeast on-orbit, allows the mixture to prove and then bakes it. This paper outlines the development history of the experiment, the various test programs and some of the problems encountered, with their solutions.

Source record↗

Flight service evaluation of advanced composite ailerons on the L-1011 transport aircraft

This report covers flight service evaluation of composite inboard ailerons on the L-1011 under contract NAS1-15069 for a period of five years. This is the fifth and final annual report of the maintenance evaluation program, and covers the period from July 1986 when the fourth yearly inspections were completed, through May 1987. Four shipsets of graphite/epoxy composite inboard ailerons were installed on L-1011 aircraft for this maintenance evaluation program. These include two Delta and two TWA aircraft. A fifth shipset of composite ailerons was installed in 1980 on Lockheed's flight test L-1011. The previous four annual inspections had been visual exterior inspections only. For this final inspection, the lower covers were removed for access and both interior and exterior surfaces, spars and ribs, and fastener holes were inspected. No damage or defects were observed on any of the composite ailerons, and no maintenance actions had occurred except for repainting of areas with paint loss. Flight hours on the airline components at the time of inspection ranged from 14,597 to 17,180 hours, after approximately 5 years of service.

Stone, R. H.↗