Buckling of axially compressed cylinders with eccentric longitudinal stiffeners.
Longitudinal stiffeners eccentricity /one- sidedness/ effect on buckling strength of axially compressed cylinders
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Longitudinal stiffeners eccentricity /one- sidedness/ effect on buckling strength of axially compressed cylinders
Plastic buckling of axially compressed eccentrically stiffened cylinders
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Buckling of pressurized torodial ring under uniformly distributed line load
Ultimate bending moment capability of thin walled pressure stabilized cylinder with typical axial loads demonstrated to be 50 percent greater than bending moment at which compressive wrinkling occurs
Filament overwrapped metallic cylindrical pressure vessels show greater efficiency ratio and buckling strength
This monograph indicates current practices for predicting buckling of uniform stiffened and unstiffened circular cylindrical shells under various types of static loading, and suggests the procedures that yield estimates of static buckling loads considered to be conservative. The buckling of truncated conical shells and shells of double curvature will be treated in separate monographs.
Flat corrugated graphite-epoxy panels were tested in compression to verify selected design details of a ring-stiffened cylinder that was designed to support an axial compressive load of 157.6 kN/m without buckling. Three different sizes of subcomponent panels, with the same basic corrugation geometry, were tested: (1) 60.96-cm-long by 45.72-cm-wide panels to evaluate the local buckling strength of the shell wall design; (2) 91.44-cm-long by 45.72-cm-wide panels to evaluate a longitudinal joint and the load-introduction method; and (3) 254.0-cm-long by 91.44-cm-wide panels with four simulated-ring stiffeners to evaluate the ring-attachment method. The test results indicate that the modified shell-wall design, the longitudinal joint, the load-introduction method, and the stiffener-attachment method for the proposed cylinder have adequate strength to support the design load.
Composite materials have been considered for many years as the major advance in the construction of energy efficient aerospace structures. Notable advances have been made in understanding the special design considerations that set composites apart from the usual "isotropic" engineering materials such as the metals. As a result, a number of significant engineering designs have been accomplished. However, one shortcoming of the currently favored composites is their relatively unforgiving behavior with respect to failure (brittleness) under seemingly mild impact conditions and large efforts are underway to rectify that situation, much along the lines of introducing thermoplastic matrix materials. Because of their relatively more pronounced (thermo) viscoelastic behavior these materials respond with "toughness" in fracture situations. From the point of view of applications requiring material strength, this property is highly desirable. This feature impacts several important and distinct engineering problems which have been' considered under this grant and cover the 1) effect of impact damage on structural (buckling) stability of composite panels, the 2) effect of time dependence on the progression of buckling instabilities, and the 3) evolution of damage and fracture at generic thickness discontinuities in structures. The latter topic has serious implications for structural stability problems (buckling failure in reinforced shell structures) as well as failure progression in stringer-reinforced shell structures. This grant has dealt with these issues. Polymer "toughness" is usually associated with uncrosslinked or thermo-plastic polymers. But, by comparison with their thermoset counterparts they tend to exhibit more pronounced time dependent material behavior; also, that time dependence can occur at lower temperatures which places restriction in the high temperature use of these "newer and tougher" materials that are not quite so serious with the thermoset matrix materials. From a structural point of view the implications of this material behavior are potentially severe in that structural failure characteristics are no longer readily observed in short term qualification tests so characteristic for aerospace structures built from typical engineering metals.
Three aluminum honeycomb sandwich conical shells with a 120 apex angle and a 4.6-m (15.0-ft) base diameter were loaded to failure by a uniform external pressure. The cones differed from one another only in the thickness of their respective face sheets. Test specimen details, test procedure, and test results are discussed. Both buckling and prebuckling data are compared with appropriate theoretical predictions, and good agreement was obtained between test and theory. Extensive imperfection measurements were made and reported on the three cones in the as fabricated condition.
The advantages of using a hierarchical analysis approach to calculate the buckling load of an axially compressed composite cylindrical shell is demonstrated using an example taken from a recent experimental program. The Delft Interactive Shell DEsign COde (DISDECO) shell design code is used for this hierarchical analysis approach to provide an accurate prediction of the critical buckling load of the actual shell structure. DISDECO includes the influence of the boundary conditions, initial geometric imperfections, the effects of stiffener and load eccentricities, and the effects of prebuckling deformations caused by edge constraints in the analysis. It is shown that the use of DISDECO makes it relatively simple to proceed step by step from simple to more complex models and solution procedures. As a final step in the hierarchical analysis approach, the critical buckling load and the estimated imperfection sensitivity of the shell are verified by conducting an analysis of a large finite element model with one of the current generation two-dimensional shell analysis codes with advanced capabilities needed to represent both geometric and material nonlinearities.
Two methods for determining the location of and load level to produce instability of compressed cylindrical shells are presented. The first relates the variation in the wall normal stiffness as a function of applied compressive force to the critical load. It uses the distribution of stiffness over the surface of the shell as a guide to buckle location. The second method associates the local dynamic mass with instability behavior. The test data presented show that either method will give excellent prediction capability from low-load-level data for shells of orthodox form. Neither method appears to apply to spirally stiffened shells. This is thought to be due to the fact that there is a substantial difference between the buckle pattern under axial compression and the imperfection shape induced by the normal displacement which is used to ascertain the wall stiffness and the dynamic mass.
The paper presents numerical results, based on Donnell shell theory, for the axial compressive buckling loads for eccentrically stringer-stiffened circular cylindrical panels, in a study of the effect of boundary conditions and panel width on the buckling load. The two cases of inside and outside stiffeners were considered. The complete cylinder buckling load was reached only for panels under classical simply supported boundary conditions. The prevention of circumferential displacement is found to be the most important in-plane boundary condition from the point of view of increasing the buckling load. Clamping is found more effective in increasing the buckling loads of panels with free circumferential edge displacement than of panels with zero edge displacement. When panel width is equal to or greater than 180 deg, the panel buckling loads are within 10% of the complete cylinder load for all cases except one simply supported panel with outside stringers. Buckling loads were higher for outside stringers, except for very narrow panels that are restrained against circumferential edge displacement. Eccentricity effects are generally similar for clamped and simply supported panels with the same in-plane boundary conditions.
The results of a numerical study of the nonlinear response of thin unstiffened aluminum cylindrical shells with a longitudinal crack are presented. The shells are analyzed with a nonlinear shelf analysis code that accurately accounts for global and structural response phenomena. The effects of initial crack length on the prebuckling, buckling and postbuckling responses of a typical shell subjected to axial compression loads, and subjected to combined internal pressure and axial compression loads are described. Both elastic and elastic-plastic analyses are conducted. Numerical results for a fixed initial crack length indicate that the buckling load decreases as the crack length increases for a given pressure load, and that the buckling load increases as the internal pressure load increases for a given crack length. Furthermore, results indicate that predictions from an elastic analysis for the initial buckling load of a cracked shell subjected to combined axial compression and internal pressure loads can be unconservative. In addition, the effect of crack extension on the initial buckling load is presented.
A promising candidate for a new class of deployable composite boom is the COrrugated ROllable TUbular Boom (COROTUB), which is to be employed on future large space structures by the National Aeronautics and Space Administration (NASA). This is due to its two corrugated thin-shells forming a closed-section,which yields high bending and torsion stiffness, allowing for high dimensional stability. The corrugation geometry that dictates the boom cross-section shape is completely defined by closed-form analytical equations given a set of key input parameters available to the designer. Parametric studies changing two geometric variables are used to evaluate which parameters most influence the cross-section’s area moment of inertia and torsional constant. The number of corrugations, flattened height of the boom, and concave and convex corrugation radii are varied to study the complete boom design space. Deeper corrugations increase the local buckling loads (crimpling) of the thin-shell boom but reduce the area moment of inertia and therefore the global Euler buckling load of the compressive member,and thus a fine balance is sought. Finite element analyses of pure bending and compression load cases for 1.22 m boom specimens were carried out to study this design trade-off in detail. Based on previous work, several thin-ply composite laminates have been selected for the different shells that form the cross-section. Feasible boom designs with a maximized stiffness and load-carrying capacity will be manufactured to study their rollability and for experimental characterization. Structural characterization tests and additional numerical analyses will provide guidelines towards future corrugated boom designs and adequate boundary conditions to maximize the boom bending strength.
An optimization study of composite stiffened cylinders is discussed. The mathematical model for the buckling has been coupled successfully with the optimization program AESOP. The buckling analysis is based on the use of the smeared theory for the buckling of stiffened orthotropic cylindrical shells. The loading, radius, and length of the cylinder are assumed to be known parameters. An optimum solution gives the value of cross-sectional dimensions and laminate orientations. The different types of buckling modes are identified. Mathematical models are developed to show the relationships of the parameters.
The structural performance of two advanced composite tow-steered shells with large cutouts, manufactured using an automated fiber placement system, is assessed using both experimental and analytical methods. The fiber orientation angles of the shells vary continuously around their circumference from +/- 10 degrees on the crown and keel, to +/- 45 degrees on the sides. The raised surface features on one shell result from application of all 24 tows during each fiber placement system pass, while the second shell uses the tow drop/add capability of the system to achieve a more uniform wall thickness. These unstiffened shells, both without and with small cutouts, were previously tested in axial compression and buckled elastically. In this study, a single unreinforced cutout, scaled to represent a cargo door on a commercial aircraft, is machined into one side of each shell. The prebuckling axial stiffnesses and bifurcation buckling loads of these shells with large cutouts are also computed using linear finite element structural analyses for preliminary comparisons with test data. During testing, large displacements are observed around the large cutouts, but the shells maintain an average of 91 percent of the axial stiffness, and also carry 85 percent of the buckling loads, when compared to the pristine shells without cutouts. These relatively small reductions indicate that there is great potential for using tow steering to mitigate the adverse effects of large cutouts on the overall structural performance.
Results of analytical study to determine desirable ring and stringer stiffener parameters and proportions for axially compressed stiffened isotropic cylinders with and without internal pressure are presented. This investigation examines the panel and general instability buckling modes of a stiffened cylindrical shell and from this determines desirable stiffener parameters and proportions. Classical buckling equations are used which retain the important effects of the stiffeners. The results determined by using the simpler classical buckling equations are then spot checked and verified using buckling equations which considered discrete ring stiffeners and nonlinear prebuckling deformations. For both rings and stringers, T-shaped stiffeners are preferable and the effects to stiffener shape are much more pronounced at low or zero values of the internal pressure parameter. Simple analytical expressions are developed and presented which express the stiffener area parameter, the ratio of stiffener area and elastics to shell wall area and elastic modulus, in terms of the cylinder geometry and internal pressure parameter.