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NASA NTRS2026

Electromagnetic Melt Processing: A Pathway to New Additive Manufacturing Technologies for Functional High-Performance Thermoplastics

In this study, we apply the electromagnetic (EM) melt processing of thermoplastics on an innovative EM field-driven powder bed fusion additive manufacturing (AM) concept for high-performance functional parts: Selective Microwave Melting/Sintering (SMM/SMS). This technique leverages the EM susceptibility of carbon nanotube-coated polymer micro-pellets to achieve rapid, localized heating and powder fusion. Thus, selective microwave melting (SMM) was used to fabricate multilayer specimens made of recycled polyphenylene sulfide (rPPS) and carbon nanotubes (CNTs). The resulting SMM specimens exhibited very good interlayer integrity, localized fusion at pellet boundaries, and tolerable residual porosity, indicating effective fusion and acceptable consolidation. CNT-rich interphases were retained after irradiation, generating anisotropic electrically active network pathways and enabling conductivity enhancement at low filler content. At only 1.0 wt% CNT, the specimens exhibited electrical conductivity approximately three orders of magnitude higher than neat rPPS. Dynamic mechanical analysis showed improved viscoelastic response relative to neat rPPS, while tensile testing confirmed that the SMM-processed specimens retained practical mechanical integrity despite localized voids. These results demonstrate that SMM can effectively consolidate EM susceptible thermoplastic powder beds while preserving their segregated conductive networks. This may become a scalable route for producing multifunctional thermoplastic parts with low filler loadings, tunable anisotropy, and structured materials and parts. Overall, the findings suggest that EM field-based AM can help overcome key limitations of conventional thermoplastic processing by enabling scalable, energy-efficient fabrication of nanostructured composites and expanding AM to a broader range of resins, including high-performance thermoplastics with customized functional properties.

Powder bed fusion↗

NASA NTRS1991

Dynamics Explorer-1 (DE-1)

The Dynamics Explorer (DE) mission is designed to study the Earth's electromagnetic fields at varying heights up to 4 Earth radii. The DE-1 was launched on a Delta 3913 launch vehicle from the Western Test Range and was placed in a 561 x 23279 km orbit with a 90 degree inclination. The Deep Space Network (DSN) began to support this extended mission on February 1, 1985. Coverage consists of five passes per day that last for 45 minutes each. Information is given in tabular form for DSN support, frequency assignments, telemetry, command, and tracking mission responsibility.

Gordon, F.↗

NASA NTRS2005

Strategies for Radiation Hardness Testing of Power Semiconductor Devices

Plans on the drawing board for future space missions call for much larger power systems than have been flown in the past. These systems would employ much higher voltages and currents to enable more powerful electric propulsion engines and other improvements on what will also be much larger spacecraft. Long term human outposts on the moon and planets would also require high voltage, high current and long life power sources. Only hundreds of watts are produced and controlled on a typical robotic exploration spacecraft today. Megawatt systems are required for tomorrow. Semiconductor devices used to control and convert electrical energy in large space power systems will be exposed to electromagnetic and particle radiation of many types, depending on the trajectory and duration of the mission and on the power source. It is necessary to understand the often very different effects of the radiations on the control and conversion systems. Power semiconductor test strategies that we have developed and employed will be presented, along with selected results. The early results that we have obtained in testing large power semiconductor devices give a good indication of the degradation in electrical performance that can be expected in response to a given dose. We are also able to highlight differences in radiation hardness that may be device or material specific.

Soltis, James V.↗

NASA NTRS1973

Permafrost - Relation between ice content and dielectric losses at 100 K

The dielectric response of permafrost at 100 K and vacuums of around 10 ntorr is analyzed, varying its percent ice content from 1 to 18.6. The distributions obtained correspond to dielectric relaxations of the Cole-Cole type, with maximum losses occurring in the 30- to 600-Hz frequency range. The logarithms of such maxima depend linearly on the permafrost ice content, two regions of linear variation being defined above and below 3.6% ice content. Such relations point out the feasibility of determining ice content in permafrost by electromagnetic means.

Alvarez, R.↗

NASA NTRS2011

Radiation from Accelerated Particles in Shocks and Reconnections

Plasma instabilities are responsible not only for the onset and mediation of collisionless shocks but also for the associated acceleration of particles. We have investigated particle acceleration and shock structure associated with an unmagnetized relativistic electron-positron jet propagating into an unmagnetized electron-positron plasma. Cold jet electrons are thermalized and slowed while the ambient electrons are swept up to create a partially developed hydrodynamic-like shock structure. In the leading shock, electron density increases by a factor of about 3.5 in the simulation frame. Strong electromagnetic fields are generated in the trailing shock and provide an emission site. These magnetic fields contribute to the electrons transverse deflection and, more generally, relativistic acceleration behind the shock. We have calculated, self-consistently, the radiation from electrons accelerated in the turbulent magnetic fields. We found that the synthetic spectra depend on the Lorentz factor of the jet, its thermal temperature and strength of the generated magnetic fields. We are currently investigating the specific case of a jet colliding with an anti-parallel magnetized ambient medium. The properties of the radiation may be important for understanding the complex time evolution and/or spectral structure in gamma-ray bursts, relativistic jets in general, and supernova remnants.

Nishikawa, K.-I.↗

NASA NTRS2012

Radiation from Accelerated Particles in Shocks and Reconnections

Plasma instabilities are responsible not only for the onset and mediation of collisionless shocks but also for the associated acceleration of particles. We have investigated particle acceleration and shock structure associated with an unmagnetized relativistic electron-positron jet propagating into an unmagnetized electron-positron plasma. Cold jet electrons are thermalized and slowed while the ambient electrons are swept up to create a partially developed hydrodynamic-like shock structure. In the leading shock, electron density increases by a factor of about 3.5 in the simulation frame. Strong electromagnetic fields are generated in the trailing shock and provide an emission site. These magnetic fields contribute to the electrons transverse deflection and, more generally, relativistic acceleration behind the shock. We have calculated, self-consistently, the radiation from electrons accelerated in the turbulent magnetic fields. We found that the synthetic spectra depend on the Lorentz factor of the jet, its thermal temperature and strength of the generated magnetic fields. Our initial results of a jet-ambient interaction with anti-parallelmagnetic fields show pile-up of magnetic fields at the colliding shock, which may lead to reconnection and associated particle acceleration. We will investigate the radiation in a transient stage as a possible generation mechanism of precursors of prompt emission. In our simulations we calculate the radiation from electrons in the shock region. The detailed properties of this radiation are important for understanding the complex time evolution and spectral structure in gamma-ray bursts, relativistic jets, and supernova remnants.

Nishikawa, K. I.↗

NASA NTRS1990

The extraordinary radar echoes from Europa, Ganymede, and Callisto - A geological perspective

Electromagnetic echo-scattering models, empirical and theoretical considerations on regolith formation, and ice physics, are presently invoked in a geologic treatment of the anomalous radar properties of the icy Galilean satellites. These are held to arise because of the electrical differences between ice and silicates, and the absence of icy regoliths' ice-density structures in silicate regoliths. Icy regoliths may uniquely smooth out discontinuities between solid ejecta fragments and more porous surroundings, forming refraction-scattering 'lenses'; high-order multiple scatterings will thereby become more likely responsible for the echoes than low-order scattering.

Ostro, Steven J.↗

NASA NTRS1989

Propagation and absorption of electron-cyclotron maser radiation during solar flares

The propagation and absorption of the maser radiation during solar flares are examined through linear theory and electromagnetic particle simulations. It is shown using linear theory that strong absorption of the radiation should occur as it propagates toward the second harmonic layer, where the magnetic field is half as strong as in the emission region. Only radiation propagating nearly parallel to the magnetic field in a low-temperature plasma may be able to escape under certain limited conditions. Finite temperature effects can cause radiation propagating nearly perpendicular to the magnetic field to refract, causing enhanced absorption. Particle simulations are then used to evaluate the nonlinear response of the plasma as the maser radiation propagates through the absorption layer. It is shown that some of the maser radiation is able to escape through a process of absorption below the second harmonic of the local gyrofrequency and re-emission above it. The fraction able to escape is much higher than that predicted by linear theory, although the amount of escaping energy is only a small fraction of the incident energy.

Mckean, M. E.↗

NASA NTRS1986

Electromagnetic braking for Mars spacecraft

Aerobraking concepts are being studied to improve performance and cost effectiveness of propulsion systems for Mars landers and Mars interplanetary spacecraft. Access to megawatt power levels (nuclear power coupled to high-storage inductive or capacitive devices) on a manned Mars interplanetary spacecraft may make feasible electromagnetic braking and lift modulation techniques which were previously impractical. Using pulsed microwave and magnetic field technology, potential plasmadynamic braking and hydromagnetic lift modulation techniques have been identified. Entry corridor modulation to reduce loads and heating, to reduce vertical descent rates, and to expand horizontal and lateral landing ranges are possible benefits. In-depth studies are needed to identify specific design concepts for feasibility assessments. Standing wave/plasma sheath interaction techniques appear to be promising. The techniques may require some tailoring of spacecraft external structures and materials. In addition, rapid response guidance and control systems may require the use of structurally embedded sensors coupled to expert systems or to artificial intelligence systems.

Holt, A. C.↗

NASA NTRS1973

Electromagnetic evidence concerning the lunar interior and its evolution

Reviews of the evidence for magnetization of the moon found from discovery of remanence in lunar samples, direct measurements of fields on the surface of the moon, and direct and indirect determination of fields from lunar orbit. It is shown that the evidence implies that the fields are not only local but that regional properties are found though there is still no direct evidence for a global dipole moment. Limits on the detectibility of a global dipole are given and it is shown that the strength of magnetization for reasonable thermal gradients places possible dipole moments just below the threshold of detectibility of current experiments. The hypothesis of plate magnetics is reviewed. Current ideas regarding the source of the background magnetic field presumed responsible for the magnetization are critically considered. These are the dynamo hypothesis and primordial magnetization. Consequences of both are discussed and finally the constraints placed upon the thermal evolution of the moon are considered.

Sonett, C. P.↗

NASA NTRS1996

A Diagnostic System for Studying Energy Partitioning and Assessing the Response of the Ionosphere during HAARP Modification Experiments

This research program focused on the construction of several key radio wave diagnostics in support of the HF Active Auroral Ionospheric Research Program (HAARP). Project activities led to the design, development, and fabrication of a variety of hardware units and to the development of several menu-driven software packages for data acquisition and analysis. The principal instrumentation includes an HF (28 MHz) radar system, a VHF (50 MHz) radar system, and a high-speed radar processor consisting of three separable processing units. The processor system supports the HF and VHF radars and is capable of acquiring very detailed data with large incoherent scatter radars. In addition, a tunable HF receiver system having high dynamic range was developed primarily for measurements of stimulated electromagnetic emissions (SEE). A separate processor unit was constructed for the SEE receiver. Finally, a large amount of support instrumentation was developed to accommodate complex field experiments. Overall, the HAARP diagnostics are powerful tools for studying diverse ionospheric modification phenomena. They are also flexible enough to support a host of other missions beyond the scope of HAARP. Many new research programs have been initiated by applying the HAARP diagnostics to studies of natural atmospheric processes.

Djuth, Frank T.↗

NASA NTRS2011

Optical Sensors for Monitoring Gamma and Neutron Radiation

For safety and efficiency, nuclear reactors must be carefully monitored to provide feedback that enables the fission rate to be held at a constant target level via adjustments in the position of neutron-absorbing rods and moderating coolant flow rates. For automated reactor control, the monitoring system should provide calibrated analog or digital output. The sensors must survive and produce reliable output with minimal drift for at least one to two years, for replacement only during refueling. Small sensor size is preferred to enable more sensors to be placed in the core for more detailed characterization of the local fission rate and fuel consumption, since local deviations from the norm tend to amplify themselves. Currently, reactors are monitored by local power range meters (LPRMs) based on the neutron flux or gamma thermometers based on the gamma flux. LPRMs tend to be bulky, while gamma thermometers are subject to unwanted drift. Both electronic reactor sensors are plagued by electrical noise induced by ionizing radiation near the reactor core. A fiber optic sensor system was developed that is capable of tracking thermal neutron fluence and gamma flux in order to monitor nuclear reactor fission rates. The system provides near-real-time feedback from small- profile probes that are not sensitive to electromagnetic noise. The key novel feature is the practical design of fiber optic radiation sensors. The use of an actinoid element to monitor neutron flux in fiber optic EFPI (extrinsic Fabry-Perot interferometric) sensors is a new use of material. The materials and structure used in the sensor construction can be adjusted to result in a sensor that is sensitive to just thermal, gamma, or neutron stimulus, or any combination of the three. The tested design showed low sensitivity to thermal and gamma stimuli and high sensitivity to neutrons, with a fast response time.

Boyd, Clark D.↗

NASA NTRS1975

Optimal optoacoustic detector design

Optoacoustic detectors are used to measure pressure changes occurring in enclosed gases, liquids, or solids being excited by intensity or frequency modulated electromagnetic radiation. Radiation absorption spectra, collisional relaxation rates, substance compositions, and reactions can be determined from the time behavior of these pressure changes. Very successful measurements of gaseous air pollutants have, for instance, been performed by using detectors of this type together with different lasers. The measuring instrument consisting of radiation source, modulator, optoacoustic detector, etc. is often called spectrophone. In the present paper, a thorough optoacoustic detector optimization analysis based upon a review of its theory of operation is introduced. New quantitative rules and suggestions explaining how to design detectors with maximal pressure responsivity and over-all sensitivity and minimal background signal are presented.

Rosengren, L.-G.↗

NASA NTRS1981

Magnetically induced cylindrical stress waves in a thermoelastic conductor

The problem of stress wave generation in a linear thermoelastic solid by a pulsed magnetic field is investigated both analytically and experimentally for a cylindrically symmetric conducting solid. A dynamic response analysis is developed to correlate magnetic, thermal, and stress fields in the solid with the time history of the electric current. In the experiment, a transient magnetic field was applied normal to a large conducting plate with a circular hole. Initially the field was confined to the interior of the circular hole. The field was generated by discharging a large capacitor bank through a solenoidal coil. The plane-stress cylindrical stress waves are 1-D in nature. The relative effects of the magnetic body force and thermoelastic stresses, both generated by the electromagnetic field, are assessed.

Chian, C. T.↗

NASA NTRS2005

Detection and Characterization of Flaws in Sprayed on Foam Insulation with Pulsed Terahertz Frequency Electromagnetic Waves

The detection and repair of flaws such as voids and delaminations in the sprayed on foam insulation of the external tank reduces the probability of foam debris during shuttle ascent. The low density of sprayed on foam insulation along with it other physical properties makes detection of flaws difficult with conventional techniques. An emerging technology that has application for quantitative evaluation of flaws in the foam is pulsed electromagnetic waves at terahertz frequencies. The short wavelengths of these terahertz pulses make them ideal for imaging flaws in the foam. This paper examines the application of terahertz pulses for flaw detection in foam characteristic of the foam insulation of the external tank. Of particular interest is the detection of voids and delaminations, encapsulated in the foam or at the interface between the foam and a metal backing. The technique is shown to be capable of imaging small voids and delaminations through as much as 20 cm of foam. Methods for reducing the temporal responses of the terahertz pulses to improve flaw detection and yield quantitative characterizations of the size and location of the flaws are discussed.

Winfree, William P.↗

NASA NTRS2022

Modeling of Electro-Magneto-Thermo-Mechanical Interactions in High Voltage Materials and Structures for Electric Propulsion

The growing interest in developing high-voltage-, high-power-capable electrical components for electric aircraft propulsion requires a more in-depth understanding of their electrical characteristics, critical material responses, and their synergistic influence on the overall performance of the system. A model that can accurately replicate the electrical, magnetic, thermal, and mechanical operating stresses and successfully predict the performance of the components will help engineers optimize the system design for a given airframe and powertrain.

electric propulsion↗

NASA NTRS2014

An RF Sensor for Gauging Screen-Channel Liquid Acquisition Devices for Cryogenic Propellants

A key requirement of a low-gravity screen-channel liquid acquisition device (LAD) is the need to retain 100% liquid in the channel in response to propellant outflow and spacecraft maneuvers. The point at which a screen-channel LAD ingests vapor is known as breakdown, and can be measured several different ways such as: visual observation of bubbles in the LAD channel outflow; a sudden change in pressure drop between the propellant tank and LAD sump outlet; or, an indication by wet-dry sensors placed in the LAD channel or outflow stream. Here we describe a new type of sensor for gauging a screen-channel LAD, the Radio Frequency Mass Gauge (RFMG). The RFMG measures the natural electromagnetic modes of the screen-channel LAD, which is very similar to an RF waveguide, to determine the amount of propellant in the channel. By monitoring several of the RF modes, we show that the RFMG acts as a global sensor of the LAD channel propellant fill level, and enables detection of LAD breakdown even in the absence of outflow. This paper presents the theory behind the RFMG-LAD sensor, measurements and simulations of the RF modes of a LAD channel, and RFMG detection of LAD breakdown in a channel using a simulant fluid during inverted outflow and long-term stability tests.

microwave sensor↗

NASA NTRSDate not supplied

Voltage-Controlled Differential Faraday Rotation from FMNWs and Magnetoelastic Silicone-Nickel Composites

Differential Faraday rotation has been observed from strain-Differential Faraday rotation has been observed from strain-modulated magnetoelastic membranes using millimeter-wave polarimetry at 61.25 GHz. The membranes, consisting of aligned chains of nickel micro-particles embedded in silicone rubber, were manufactured using a roll-to-roll electromagnetic processing line, mounted onto piezoelectric ceramic annuli, and immersed in externally-generated static magnetic fields. Experiments were conducted in which the membranes were periodically stretched by operating the piezoelectric crystals close to their radial resonant frequencies—thereby modulating nickel particle density as well as magnetic material properties. A customized quasi-optical apparatus was used to determine the Faraday-rotation difference between the strained and unstrained states of the magnetoelastic membranes. Possible applications that could emerge from this polymer-based technology include nonreciprocal millimeter-wave components with voltage-controlled frequency response and bio-inspired geomagnetic sensors for GPS-denied navigation. Investigations were conducted to estimate the maximum attainable differential Faraday rotation and the minimum detectable static magnetic field.

nickel↗