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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20
All sourcesNASA NTRSDOE OSTI
NASA NTRS2005

NARC Rayon Replacement Program for the RSRM Nozzle, Phase IV Qualification and Implementation Status

The Space Shuttle NARC Rayon Replacement Program has down-selected Enka rayon as a replacement for the obsolete NARC rayon in the nozzle carbon cloth phenolic (CCP) ablative insulators. Full qualification testing of the Enka rayon-based carbon cloth phenolic is underway, including processing, thmal/structural properties, and hot-fire subscale tests. Required thermal-structural capabilities, together with confidence in erosio/char performance in simulated and subscale hot fire tests such as Wright-Patterson Air Force Base Laser Hardened Materials Evaluation Laboratory testing, NASA-MSFC 24-inch motor tests, NASA-MSFC Solid Fuel Torch - Super Sonic Blast Tube, NASA-MSFC Plasma Torch Test Bed, ATK Thiokol Forty Pound Charge and NASA-MSFC MNASA justified the testing of the new Enka-rayon candidate on full-scale static test motors. The first RSRM full-scale static test motor nozzle, fabricated using the new Enka rayon-based CCP, was successfully demonstrated in June 2004. Two additional static test motors are planned with the new Enka rayon in the next two years along with additional A-basis property characterization. Process variation or "corner-of-the-box" testing together with cured and uncured aging studies are also planned as some of the pre-flight implementation activities with 5-year cured aging studies over-lapping flight hardware fabrication.

Haddock, M. Reed↗
NASA NTRSDate not supplied

Results from Two Full-Scale Hawker 4000 Fuselage Drop Tests

In the spring of 2022, NASA Langley Research Center (LaRC) conducted two full-scale drop tests on a Hawker 4000 partial fuselage structure for the evaluation of composite material response under dynamic impact loading conditions. The specific objectives of the tests were to induce dynamic composite damage initiation and progression and in primary structure and to understand the nature of the failure modes. The tests were conducted via dividing the fuselage hardware into three smaller sections. Dynamic drop tests were conducted on the forward and aft portions of the fuselage under different dynamic loading conditions, while the middle section was reserved for materials testing. Both tests were conducted by dropping the test articles from a height of 14 feet with significant amounts of pitch, which was added to initiate damage in specific regions of the structure. The test articles were ballasted then instrumented with accelerometers at various locations and speckle-coated on both exterior sides with a black and white stochastic pattern for use with three-dimensional digital image correlation (3D-DIC). In addition, the interior belly portion of the forward section test article was also speckle-coated, which was intended to capture deformations on the belly of the test article from the interior at impact. The interior of the aft section test article was not speckle-coated. Prior to testing, bow-tie markers were applied at various locations for use in marker tracking, to measure impact conditions such as vertical impact velocity and pitch. In this report, a partial summary of the data collected from the tests is presented. The data was primarily in the form of accelerometers to measure impact acceleration and 3D-DIC to measure deformation and failure onset and propagation. Post-test inspections revealed the primary damage mechanism was fiber cracking and delamination primarily in and around the area that contacted the impact surface. Acceleration pulse shapesin the ballast locations were trapezoidal in nature and ranged between 10 g and 40 g, depending on the location and test.

full scale testing↗
NASA NTRS1977

Pollution reduction technology program for small jet aircraft engines: Class T1

Small jet aircraft engines (EPA class T1, turbojet and turbofan engines of less than 35.6 kN thrust) were evaluated with the objective of attaining emissions reduction consistent with performance constraints. Configurations employing the technological advances were screened and developed through full scale rig testing. The most promising approaches in full-scale engine testing were evaluated.

Bruce, T. W.↗
NASA NTRSDate not supplied

Results from Two Full-Scale Hawker 4000 Fuselage Drop Tests

In the spring of 2022, NASA Langley Research Center (LaRC) conducted two full-scale drop tests on a Hawker 4000 partial fuselage structure for the evaluation of composite material response under dynamic impact loading conditions. The specific objectives of the tests were to induce dynamic composite damage initiation and progression and in primary structure and to understand the nature of the failure modes. The tests were conducted via dividing the fuselage hardware into three smaller sections. Dynamic drop tests were conducted on the forward and aft portions of the fuselage under different dynamic loading conditions, while the middle section was reserved for materials testing. Both tests were conducted by dropping the test articles from a height of 14 feet with significant amounts of pitch, which was added to initiate damage in specific regions of the structure. The test articles were ballasted then instrumented with accelerometers at various locations and speckle-coated on both exterior sides with a black and white stochastic pattern for use with three-dimensional digital image correlation (3D-DIC). In addition, the interior belly portion of the forward section test article was also speckle-coated, which was intended to capture deformations on the belly of the test article from the interior at impact. The interior of the aft section test article was not speckle-coated. Prior to testing, bow-tie markers were applied at various locations for use in marker tracking, to measure impact conditions such as vertical impact velocity and pitch. In this report, a partial summary of the data collected from the tests is presented. The data was primarily in the form of accelerometers to measure impact acceleration and 3D-DIC to measure deformation and failure onset and propagation. Post-test inspections revealed the primary damage mechanism was fiber cracking and delamination primarily in and around the area that contacted the impact surface. Acceleration pulse shapesin the ballast locations were trapezoidal in nature and ranged between 10 g and 40 g, depending on the location and test.

full scale testing↗
NASA NTRS1976

Joint aircraft loading/structure response statistics of time to service crack initiation

A reliability analysis for predicting the statistical distribution of time to fatigue crack initiation for aircraft structures in service is presented. The present analysis utilizes the statistical data of the specimen fatigue tests, the full-scale structure tests, and the statistical dispersion of aircraft service loads. The statistical distribution of the time to fatigue crack initiation of the full-scale structure under laboratory loading spectrum is assumed to be Weibull. The service loads for gust turbulences are modeled as Poisson processes for transport-type aircraft, while the maneuver loads are modeled as compound Poisson processes for fighter and training aircraft. It is found that the statistical distribution of time to fatigue crack initiation for aircraft structures in service is not Weibull and that the prediction on the basis of the Weibull distribution is unconservative, in particular in the early service time.

Yang, J.-N.↗
NASA NTRS1986

Hover in-ground-effect testing of a full-scale, tilt-nacelle V/STOL model

A full-scale, tilt-nacelle V/STOL aircraft model was tested in hover at the National Full Scale Aerodynamics Complex (NFAC), NASA Ames Research Center. The model was powered by two TF-34 turbofan engines. It was tested at several ground heights and control deflections. Test technique and test setup were documented. Limited results show that: (1) a small change in control power with ground height was measured, and control power was found to be good over + or - 20 deg of horizontal vane deflection; (2) integrated fuselage undersurface pressures, when compared with the total model loads and measured thrust, defined the effect of the fountain and its related flow field on model forces and moments; and (3) there was no indication of hot gas ingestion during simulated takeoff in calm winds from wheels on deck ground height.

Eshleman, J. E.↗
NASA NTRS1986

Hover in-ground-effect testing of a full-scale, tilt-nacelle V/STOL model

A full-scale, tilt-nacelle V/STOL aircraft model was tested in hover at the National Full Scale Aerodynamics Complex (NFAC), NASA Ames Research Center. The model was powered by two TF-34 turbofan engines. It was tested at several ground heights and control deflections. Test technique and test setup were documented. Limited results show that (1) a small change in control power with ground height was measured, and control power was found to be good over + or - 20 deg of horizontal vane deflection; (2) integrated fuselage undersurface pressures, when compared with the total model loads and measured thrust, defined the effect of the fountain and its related flow field on model forces and moments; and (3) there was no indication of hot gas ingestion during simulated takeoff in calm winds from wheels on deck ground height.

Eshleman, J. E.↗
NASA NTRS1982

An investigation of scale model testing of VTOL aircraft in hover

Utilizing the unique opportunity created by full scale hover testing of the twin-jet Grumman Design 698 VTOL aircraft in the NASA-Ames Hover Facility, a series of experiments was conducted to evaluate the effectivness of scale model testing in predicting full scale behavior. Interference forces were found to be sensitive to aircraft lower surface geometry, but when the geometry was modeled accurately the small scale results matched full scale forces guite well. The interference forces were found to be insensitive to core nozzle temperature and fan nozzle pressure ratio. The results clearly demonstrate that small scale models can be reliably utilized for aircraft and technology development when the appropriate sensitivities are recognized.

Hill, W. G., Jr.↗
NASA NTRS2004

A History of Full-Scale Aircraft and Rotorcraft Crash Testing and Simulation at NASA Langley Research Center

This paper summarizes 2-1/2 decades of full-scale aircraft and rotorcraft crash testing performed at the Impact Dynamics Research Facility (IDRF) located at NASA Langley Research Center in Hampton, Virginia. The IDRF is a 240-ft.-high steel gantry that was built originally as a lunar landing simulator facility in the early 1960's. It was converted into a full-scale crash test facility for light aircraft and rotorcraft in the early 1970 s. Since the first full-scale crash test was preformed in February 1974, the IDRF has been used to conduct: 41 full-scale crash tests of General Aviation (GA) aircraft including landmark studies to establish baseline crash performance data for metallic and composite GA aircraft; 11 full-scale crash tests of helicopters including crash qualification tests of the Bell and Sikorsky Advanced Composite Airframe Program (ACAP) prototypes; 48 Wire Strike Protection System (WSPS) qualification tests of Army helicopters; 3 vertical drop tests of Boeing 707 transport aircraft fuselage sections; and, 60+ crash tests of the F-111 crew escape module. For some of these tests, nonlinear transient dynamic codes were utilized to simulate the impact response of the airframe. These simulations were performed to evaluate the capabilities of the analytical tools, as well as to validate the models through test-analysis correlation. In September 2003, NASA Langley closed the IDRF facility and plans are underway to demolish it in 2007. Consequently, it is important to document the contributions made to improve the crashworthiness of light aircraft and rotorcraft achieved through full-scale crash testing and simulation at the IDRF.

Jackson, Karen E.↗
NASA NTRS1984

Hover test of a full-scale hingeless rotor

The performance and aeroelastic stability in hover of a 9.8-m diameter, hingeless helicopter rotor system was evaluated. Rotor performance and inplane damping data were obtained for rotor operation between 350 and 425 rpm for thrust coefficients (CT/sigma) between 0.0 and 0.12. At constant rotor thrust, a minimum in rotor inplane damping was measured at 400 rpm. Good agreement is shown between experimental performance data and predicted performance. The influence of different aerodynamic inflow models on predicting damping levels is also shown. The best correlation with experimental stability data was obtained when a dynamic inflow model was used instead of static or quasistatic inflow models. Comparison with other full scale, hingeless rotor data in hover is presented. The hingeless rotor data and data from a full scale, bearingless main rotor test performed on the same general purpose test apparatus were compared. Although the bearingless rotor was more highly damped at design tip speed and 1-g thrust operation, greater sensitivity to operating conditions is shown. At low thrust levels the bearingless main rotor is less damped than the hingeless rotor.

Warmbrodt, W.↗
NASA NTRS1984

Hover test of a full-scale hingeless rotor

The performance and aeroelastic stability in hover of a 9.8-m diameter, hingeless helicopter rotor system was evaluated. Rotor performance and inplane damping data were obtained for rotor operation beteen 350 and 425 rpm for thrust coefficients (CT/sigma) between 0.0 and 0.12. At constant rotor thrust, a minimum in rotor inplane damping was measured at 400 rpm. Good agreement is shown between experimental performance data and predicted performance. The influence of different aerodynamic inflow models on predicting damping levels is also shown. The best correlation with experimental stability data was obtained when a dynamic inflow model was used instead of static or quasistatic inflow models. Comparison with other full scale, hingeless rotor data in hover is presented. The hingeless rotor data and data from a full scale, bearingless main rotor test performed on the same general purpose test apparatus were compared. Although the bearingless rotor was more highly damped at design tip speed and 1-g thrust operation, greater sensitivity to operating conditions is shown. At low thrust levels the bearingless main rotor is less damped than the hingeless rotor.

Warmbrodt, W.↗
NASA NTRS1960

Full-Scale Wind-Tunnel Tests of Blowing Boundary-Layer Control Applied to a Helicopter Rotor

A full-scale wind-tunnel test was conducted of two boundary-layer-control applications to a 44-foot diameter helicopter rotor. Blowing from a nozzle near the leading edge of the blades delayed retreating blade stall. Results also indicated that delay of retreating blade stall could be obtained by cyclic blowing with a lower flow rate than that required for continuous blowing. It was found that blowing applied through a nozzle at mid-chord had no effect on retreating blade stall.

McCloud, John L., III↗
NASA NTRSDate not supplied

Test and Simulation of a Fokker F28 Crash Landing

Test and Simulation of a Fokker F28 Crash Landing – Jacob B. Putnam 1, Justin D. Littell 1, Karen E. Jackson 2; 1 NASA Langley Research Center, Hampton, VA, 2 National Institute of Aerospace, Hampton, VA. In June of 2019, the National Aeronautics and Space Administration (NASA) Langley Research Center (LaRC) conducted a full-scale crash test of a Fokker F28 MK1000 aircraft. Aircraft crash-worthiness is typically evaluated through component level tests (i.e. vertical drops of fuselage subsections or isolated seat tests). Finite Element Models (FEMs) are also used to bridge the gap between component testing and full-scale crash prediction. The full-scale crash test performed in conjunction with previous subsection testing of a Fokker F28 fuselage provided the opportunity to evaluate differences in crash-worthiness predictions between full- and sub-scale testing and to quantify the predictive capability of FEMs in the aerospace crash environment. In this study vehicle crash-worthiness was quantified through anthropometric test devices (ATDs) included in both the full-scale crash test as well as fuselage section drop tests previously performed at NASA LaRC. A FEM of the Fokker F28 aircraft was developed and simulated within the tested environment. Vehicle and ATD response predictions were compared between test and simulation. The International Organization for Standardization ISO/TR 16250 curve comparison methodology was used to provide a quantitative assessment of predictive accuracy for both the vehicle and ATD FEMs. Determination of aircraft crash-worthiness made between the three evaluations methodologies (full-vehicle crash test, component test, and FEM simulation) were then compared. Structural differences as well as the more complex loading environment achieved within the full-vehicle test resulted in increased injury risk compared to that predicted within the component level tests. The FEM simulations were found to produce a more realistic prediction of injury risk within the full-vehicle crash environment than the component level testing. Limitations of both component testing and FEM simulation within aerospace crash environment were identified.

impact testing↗
NASA NTRS1973

V/STOL tilt rotor aircraft study: Wind tunnel tests of a full scale hingeless prop/rotor designed for the Boeing Model 222 tilt rotor aircraft

The rotor system designed for the Boeing Model 222 tilt rotor aircraft is a soft-in-plane hingeless rotor design, 26 feet in diameter. This rotor has completed two test programs in the NASA Ames 40' X 80' wind tunnel. The first test was a windmilling rotor test on two dynamic wing test stands. The rotor was tested up to an advance ratio equivalence of 400 knots. The second test used the NASA powered propeller test rig and data were obtained in hover, transition and low speed cruise flight. Test data were obtained in the areas of wing-rotor dynamics, rotor loads, stability and control, feedback controls, and performance to meet the test objectives. These data are presented.

Magee, J. P.↗
NASA NTRS1993

Full-scale wind-tunnel tests of high-lift system modifications on a carrier based fighter aircraft

Modifications to the high-lift system of a full-scale F/A-I8A were tested in the 80- by 120-Foot Wind Tunnel of the National Full-Scale Aerodynamics Complex at the NASA Ames Research Center in Moffett Field, California. The objective was to measure the effect of simple modifications on the aerodynamic performance of the high-lift system. The modifications included the placement of a straight fairing in the shroud cove above the trailing-edge flap and the addition of seals to prevent air leakage through the hinge lines of the leading-edge flap, the trailing-edge shroud, and the wing fold. The test was carried out on an actual F/A-18A with it's flaps deployed in the landing approach configuration. The angle of attack ranged from 0 to 16 degrees and the wind speed was 100 knots. At an angle of attack of 8 degrees, the trimmed lift coefficient was improved by 0.09 with all wing seals in place. This corresponds to a reduction in the approach speed for the F/A-I8A of about 5 knots. The seal along the wing fold hinge, a feature present on many naval aircraft, provided one third of the total increment in trimmed lift. A comparison of the full-scale wind-tunnel results with those obtained from flight test is also presented.

Meyn, Larry A.↗
NASA NTRS2011

Correlating CFD Simulation with Wind Tunnel Test for the Full-Scale UH-60A Airloads Rotor

Data from the recent UH-60A Airloads Test in the National Full-Scale Aerodynamics Complex 40- by 80- Foot Wind Tunnel at NASA Ames Research Center are presented and compared to predictions computed by a loosely coupled Computational Fluid Dynamics (CFD)/Comprehensive analysis. Primary calculations model the rotor in free-air, but initial calculations are presented including a model of the tunnel test section. The conditions studied include a speed sweep at constant lift up to an advance ratio of 0.4 and a thrust sweep at constant speed into deep stall. Predictions show reasonable agreement with measurement for integrated performance indicators such as power and propulsive but occasionally deviate significantly. Detailed analysis of sectional airloads reveals good correlation in overall trends for normal force and pitching moment but pitching moment mean often differs. Chord force is frequently plagued by mean shifts and an overprediction of drag on the advancing side. Locations of significant aerodynamic phenomena are predicted accurately although the magnitude of individual events is often missed.

Romandr, Ethan↗
NASA NTRS1992

Static and fatigue testing of full-scale fuselage panels fabricated using a Therm-X(R) process

Large, curved, integrally stiffened composite panels representative of an aircraft fuselage structure were fabricated using a Therm-X process, an alternative concept to conventional two-sided hard tooling and contour vacuum bagging. Panels subsequently were tested under pure shear loading in both static and fatigue regimes to assess the adequacy of the manufacturing process, the effectiveness of damage tolerant design features co-cured with the structure, and the accuracy of finite element and closed-form predictions of postbuckling capability and failure load. Test results indicated the process yielded panels of high quality and increased damage tolerance through suppression of common failure modes such as skin-stiffener separation and frame-stiffener corner failure. Finite element analyses generally produced good predictions of postbuckled shape, and a global-local modelling technique yielded failure load predictions that were within 7% of the experimental mean.

Dinicola, Albert J.↗