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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 361 records · Page 20

Applicability of empirical data currently used in predicting solid propellant exhaust plumes

Theoretical and experimental approaches to exhaust plume analysis are compared. A two-phase model is extended to include treatment of reacting gas chemistry, and thermodynamical modeling of the gaseous phase of the flow field is considered. The applicability of empirical data currently available to define particle drag coefficients, heat transfer coefficients, mean particle size, and particle size distributions is investigated. Experimental and analytical comparisons are presented for subscale solid rocket motors operating at three altitudes with attention to pitot total pressure and stagnation point heating rate measurements. The mathematical treatment input requirements are explained. The two-phase flow field solution adequately predicts gasdynamic properties in the inviscid portion of two-phase exhaust plumes. It is found that prediction of exhaust plume gas pressures requires an adequate model of flow field dynamics.

Tevepaugh, J. A.↗

Acoustic emission strand burning technique for motor burning rate prediction

An acoustic emission (AE) method is being used to measure the burning rate of solid propellant strands. This method has a precision of 0.5% and excellent burning rate correlation with both subscale and large rocket motors. The AE procedure burns the sample under water and measures the burning rate from the acoustic output. The acoustic signal provides a continuous readout during testing, which allows complete data analysis rather than the start-stop clockwires used by the conventional method. The AE method helps eliminate such problems as inhibiting the sample, pressure increase and temperature rise, during testing.

Christensen, W. N.↗

Comparison of nozzle and afterbody surface pressures from wind tunnel and flight test of the YF-17 aircraft

Results are reported from the initial phase of an effort to provide an adequate technical capability to accurately predict the full scale, flight vehicle, nozzle-afterbody performance of future aircraft based on partial scale, wind tunnel testing. The primary emphasis of this initial effort is to assess the current capability and identify the cause of limitations on this capability. A direct comparison of surface pressure data is made between the results from an 0.1-scale model wind tunnel investigation and a full-scale flight test program to evaluate the current subscale testing techniques. These data were acquired at Mach numbers 0.6, 0.8, 0.9, 1.2, and 1.5 on four nozzle configurations at various vehicle pitch attitudes. Support system interference increments were also documented during the wind tunnel investigation. In general, the results presented indicate a good agreement in trend and level of the surface pressures when corrective increments are applied for known effects and surface differences between the two articles under investigation.

Lucas, E. J.↗

Definition study of a Variable Cycle Experimental Engine (VCEE) and associated test program and test plan

The Definition Study of a Variable Cycle Experimental Engine (VCEE) and Associated Test Program and Test Plan, was initiated to identify the most cost effective program for a follow-on to the AST Test Bed Program. The VCEE Study defined various subscale VCE's based on different available core engine components, and a full scale VCEE utilizing current technology. The cycles were selected, preliminary design accomplished and program plans and engineering costs developed for several program options. In addition to the VCEE program plans and options, a limited effort was applied to identifying programs that could logically be accomplished on the AST Test Bed Program VCE to extend the usefulness of this test hardware. Component programs were provided that could be accomplished prior to the start of a VCEE program.

Allan, R. D.↗

Definition study for variable cycle engine testbed engine and associated test program

The product/study double bypass variable cycle engine (VCE) was updated to incorporate recent improvements. The effect of these improvements on mission range and noise levels was determined. This engine design was then compared with current existing high-technology core engines in order to define a subscale testbed configuration that simulated many of the critical technology features of the product/study VCE. Detailed preliminary program plans were then developed for the design, fabrication, and static test of the selected testbed engine configuration. These plans included estimated costs and schedules for the detail design, fabrication and test of the testbed engine and the definition of a test program, test plan, schedule, instrumentation, and test stand requirements.

Vdoviak, J. W.↗

Containment of composite fan blades

The development of containment concepts for use with large composite fan blades, taking into account the frangible nature of composite blades is considered. Aspects of the development program include; (1) an analysis to predict the interaction between a failed fan blade and the blade containment structure; (2) scaling factors to allow impact testing using subscale containment rings and simulated blades; (3) the design and fabrication of containment systems for further evaluation in a rotating rig test facility; (4) evaluate the test data against the analytically predicted results; and (5) determine overall systems weights and design characteristics of a composite fan stage installation and compare to the requirements of an equivalent titanium fan blade system. Progress in the blade impact penetration tests and the design and fabrication of blade containment systems is reported.

Coppa, A. P.↗

Space Shuttle orbiter separation bolts

Evolution of the space shuttle from previous spacecraft systems dictated growth and innovative design of previously standard ordnance devices. Initially, one bolt design was programmed for both 747 and external tank application. However, during development and subsequent analyses, two distinct designs evolved. The unique requirements of both bolts include: high combined loading, redundant initiation, flush separation plane, self-righting and shank attenuation. Of particular interest are the test methods, problem areas, and use of subscale models which demonstrated feasibility at an early phase in the program. The techniques incorporated in the shuttle orbiter bolts are applicable to other mechanisms.

Ritchie, R. S.↗

Airframe-integrated propulsion system for hypersonic cruise vehicles

Research on a new, hydrogen burning, airbreathing engine concept which offers good potential for efficient hypersonic cruise vehicles is considered. Features of the engine which lead to good performance include; extensive engine-airframe integration, fixed geometry, low cooling, and the control of heat release in the supersonic combustor by mixed-modes of fuel injection from the combustor entrance. The engine concept is described along with results from inlet tests, direct-connect combustor tests, and tests of two subscale boiler-plate research engines presently underway at conditions which simulate flight at Mach 4 and 7.

Jones, R. A.↗

Wind Field and Trajectory Models for Tornado-Propelled Objects

A mathematical model to predict the trajectory of tornado born objects postulated to be in the vicinity of nuclear power plants is developed. An improved tornado wind field model satisfied the no slip ground boundary condition of fluid mechanics and includes the functional dependence of eddy viscosity with altitude. Subscale wind tunnel data are obtained for all of the missiles currently specified for nuclear plant design. Confirmatory full-scale data are obtained for a 12 inch pipe and automobile. The original six degree of freedom trajectory model is modified to include the improved wind field and increased capability as to body shapes and inertial characteristics that can be handled. The improved trajectory model is used to calculate maximum credible speeds, which for all of the heavy missiles are considerably less than those currently specified for design. Equivalent coefficients for use in three degree of freedom models are developed and the sensitivity of range and speed to various trajectory parameters for the 12 inch diameter pipe are examined.

Redmann, G. H.↗

Development, fabrication and test of a high purity silica heat shield

A highly reflective hyperpure ( 25 ppm ion impurities) slip cast fused silica heat shield material developed for planetary entry probes was successfully scaled up. Process development activities for slip casting large parts included green strength improvements, casting slip preparation, aggregate casting, strength, reflectance, and subscale fabrication. Successful fabrication of a one-half scale Saturn probe (shape and size) heat shield was accomplished while maintaining the silica high purity and reflectance through the scale-up process. However, stress analysis of this original aggregate slip cast material indicated a small margin of safety (MS. = +4%) using a factor of safety of 1.25. An alternate hyperpure material formulation to increase the strength and toughness for a greater safety margin was evaluated. The alternate material incorporates short hyperpure silica fibers into the casting slip. The best formulation evaluated has a 50% by weight fiber addition resulting in an 80% increase in flexural strength and a 170% increase in toughness over the original aggregate slip cast materials with comparable reflectance.

Rusert, E. L.↗

Containment of composite fan blades

A lightweight containment was developed for turbofan engine fan blades. Subscale ballistic-type tests were first run on a number of concepts. The most promising configuration was selected and further evaluated by larger scale tests in a rotating test rig. Weight savings made possible by the use of this new containment system were determined and extrapolated to a CF6-size engine. An analytical technique was also developed to predict the released blades motion when involved in the blade/casing interaction process. Initial checkout of this procedure was accomplished using several of the tests run during the program.

Stotler, C. L.↗

Experimental investigation of contamination prevention techniques for a cryogenically cooled telescope in earth-orbit

A one-tenth scale model of the Shuttle Infrared Telescope Facility (SIRTF) was constructed to experimentally investigate the feasibility of a helium purge system to reduce contamination on cryogenic surfaces. The on-orbit ambient contaminant environment was simulated with ion beams of N2(+), O(+) and H2O(+). Helium was injected into the model telescope at the simulated plane of the primary optics using two techniques: a) porous plug, b) nozzle. Helium flow rates and telescope pressures were varied to determine the purge effectiveness against potential contaminants. Based on the subscale results, a 90% reduction in O, N2, and H2O at the primary optics of the SIRTF can be obtained using 20 K helium with a pressure of .00001 torr and a flow rate of less than 0.1 g/s.

Hetrick, M. A.↗

Reynolds number, scale and frequency content effects on F-15 inlet instantaneous distortion

An inlet instantaneous distortion study program sponsored by NASA was recently completed using an F-15 fighter aircraft. Peak distortion data from subscale inlet model wind tunnel tests are shown to be representative of full-scale flight test peak distortion. The effects on peak distortion are investigated for engine presence, Reynolds number, scale and frequency content. Data are presented which show that: (1) the effect of engine presence on total pressure recovery, peak distortion, and turbulence is small but favorable, (2) increasing the Reynolds number increases total pressure recovery, decreases peak distortion, and decreases turbulence, and (3) increasing the filter cutoff frequency increases the calculated values of both peak distortion and turbulence.

Stevens, C. H.↗

Airframe-integrated propulsion system for hypersonic cruise vehicles

The paper describes a new hydrogen-burning airframe-integrated scramjet concept which offers good potential for efficient hypersonic cruise vehicles. The characteristics of the engine which assure good performance are extensive engine-airframe integration, fixed geometry, low cooling, and control of heat release in the supersonic combustor by mixed modes of fuel injection from the combustor entrance. The present paper describes the concept and presents results from inlet tests, direct-connect combustor tests, and tests of two subscale boiler-plate research engines currently underway under conditions which simulate flight at Mach 4 and 7. It is concluded that this engine concept has the potential for high thrust and efficiency, low drag and weight, low cooling requirement, and application to a wide range of vehicle sizes.

Jones, R. A.↗

Initial wind tunnel tests at Mach 4 and 7 of a hydrogen-burning, airframe-integrated scramjet

A research investigation of a new, fixed-geometry, hydrogen-burning scramjet engine concept, designed for total airframe integration, is currently in progress. Two heavily instrumented engine models incorporate inlet and combustor designs developed previously in component tests. Initial tests of these subscale engine models are being conducted in ground facilities at conditions simulating flight at Mach numbers 4 and 7. The scramjet test results which are presented include inlet performance, ignition/reaction aids, inlet-combustor interactions, and engine performance in terms of thrust balance measurements and internal pressure and heating rate distributions. The relationship of these results to flight engine performance is discussed.

Guy, R. W.↗

Autoignition of hydrogen injected transverse to a supersonic airstream

A parametric study of autoignition characteristics of transverse fuel injector patterns for a hydrogen-fueled, supersonic-combustion ramjet was conducted in direct-connect tests over a range of simulated hypersonic flight conditions. Autoignition limits, defined directly by visual observations and indirectly by measured wall pressure and temperature, are compared with a semi-empirical ignition limit model which accounts for first order effects on autoignition. It is shown that to initiate combustion in the immediate region of the fuel injector, ignition must occur in the separation region ahead of the fuel jet. Autoignition within this separation zone exhibits strong dependence on flow pressure and temperature, injector diameter, local boundary layer energy thickness, wall temperature, and on fluid dynamic interactions with adjacent downstream facing steps (such as inlet isolation steps). Secondary effects are also discussed. The empirical model is used to define limits of test temperature, pressure, and scale required for autoignition in a current subscale engine test program.

Mcclinton, C. R.↗

Hypersonic propulsion

Research on hydrogen fueled scramjet engines for hypersonic flight is reviewed. Component developments, computational methods, and preliminary ground tests of subscale scramjet engine modules at Mach 4 and 7 are emphasized. Airframe integration, structures, and flow diagnostics are also discussed. It is shown that mixed-mode perpendicular and parallel fuel injection controls heat release over a wide Mach range and the fixed geometry inlet gives good performance over a wide range of Mach numbers.

Beach, H. L., Jr.↗