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Metallic Environmentally Resistant Coating Rapid Innovation Initiative

Lightweight alloys such as aluminum (Al) and titanium (Ti) are often specified for space systems to minimize mass while maintaining structural integrity [1,2]. Such alloys however, have poor tribological response (high friction and wear), especially in extreme space environments, which becomes worse with the additional presence of lunar regolith. This leads to short lifetimes and premature failures that will ultimately limit long term operations on the lunar surface [2]. This project is addressing this technology gap by developing advanced wear- and radiation-resistant coatings for lightweight parts to extend the life-time and sustainability of both lunar and Martian assets. Ceramics were considered for their high wear resistance, but were rejected because of their low fracture toughness, which would be especially problematic for structural components. The novel and existing coating technologies and deposition methods are being tested in this project. The coating materials are Boron Nitride-Aluminum (BN-Al), Nickle Titanium (NiTi), Aluminum Oxide (AlO3), Ti64 with hBN at 2 and 10 vol percent (Ti-2vol%hBN and Ti-10vol%hBN), and the deposition techniques are high pressure cold-spray (CS) and ambient and vacuum plasma-spray (APS and VPS) [3,4,5]. BN-Al, NiTi, Ti-2vol%hBN, and Ti-10vol%hBN were applied with all three deposition techniques, and AlO3 was applied only using the APS deposition technique. A tungstenite (WS2) film was applied to the NiTi VPS coating. The coating and deposition technique configurations are being tested against several key end-use performance parameters. The parameters include the capabilities of the coatings under wear environments such as regolith simulant, thermal cycling from high (120°C) to cryogenic (-173°C), high vacuum (~10-7 torr), and pre- and post-exposure to ionizing particle radiation. Wear tests include pin on disk, three-body abrasion, and surface erosion by high velocity regolith impacts. The initial down selection is being performed using on virgin and environmental exposure samples using pin on disk and three body abrasion wear tests. From preliminary assessment of this testing, a few configurations were eliminated. Ti-10vol%hBN could not be applied using CS application and NiTi could not be applied using APS or CS application so these configurations did not get tested. Early pin on disk wear tests showed poor wear performance of BN-Al so this coating was eliminated early in the testing process. AlO3 on Al substrate did not survive thermal cycling, but wear testing is continuing for AlO3 on Ti substrate. A more detailed analysis is being con-ducted to further reduce the number of configuration for phase II and III. Phase II testing will include conventionally and additively manufactured substrates with surface erosion testing. In phase III, the coatings will be applied to three mechanism types: channel and slot, ball and socket, and a hinge joint. Each will demonstrate a different type of wear incidence. The mechanisms and their base materials are of direct interest to the end users and infusion points: the Human Landing System (HLS) and the Lunar Surface Innovation Initiative (sustained lunar surface operations). The technology development project is based out of Marshall Space Flight Center, has partnered with Florida International University (Miami, FL) and Plasma Processes (Huntsville, Al), and is supported by a group of NASA mentors from different centers.

dust mitigation↗

NASA NTRS2023

Radiation Shielding Plasma Sprayed Coatings Heads to International Space Station for MISSE-17 Experiments

NASA's Artemis program aims to return to the moon in search of scientific discoveries and establish a habitat using in-situ resource utilization. However, the past lunar explorations presented challenges, such as thermal cycles, solar and intergalactic cosmic radiation, and severe abrasive interaction of sharp lunar regolith particles[1]–[4].Dust mitigation and radiation shielding have become the most important concerns for lunar structural components and rovers which can fail abruptly without a protective solution. To counter these threats, Plasma Forming Laboratory(PFL) at Florida International University (FIU), in collaboration with NASA, has developed a novel multi-functional coating to protect the components synergistically against abrasion, erosion ,and radiation. The titanium-boron nitride composite coatings were prepared using the atmospheric plasma spray technique from engineered composite powders [5], [6].The coatings were subjected to extensive characterization and tribological study with lunar mare simulant JSC-1A, which shows tremendous improvement in the wear performance. The coatings subjected to neutron radiation shielding experiments at NASA Langley Research Center exhibited significantly improved neutron attenuation capacity compared to the substrate. The coating is selected to undergo radiation exposure on the International Space Station as a part of MISSE-17 (Materials International Space Station Experiment).

Thermal Spray↗

NASA NTRS2023

Science and Science-Enabling Activities of the SHERLOC and WATSON Imaging Systems in Jezero Crater, Mars

During its first year of operation, the Perseverance rover explored the cratered and fractured floor of Jezero crater on Mars. Here, we report the use of the Scanning Habitability Environments with Raman and Luminescence for Organics and Chemicals (SHERLOC) imaging system that includes two high-resolution cameras, the Autofocus and Contextual Imager (ACI) and Wide Angle Topographic Sensor for Operations and eNgineering (WATSON). ACI is a fixed focus gray scale imager with a resolution of 10.1 μm/pixel whereas WATSON is a variable field of view, variable focus imager capable of resolution down to 14 μm/pixel. WATSON is a reflight of the MArs Hand Lens Imager (MAHLI) imager and has similar capabilities. During first-time activities, WATSON was used to support both science and engineering operations related to sample and abrasion patch assessment and sample collection and caching. WATSON also documented the deployment of the Ingenuity helicopter. The Crater Floor Campaign identified two primary rock units, the Máaz formation and the Séítah formation, which have been interpreted as lava flows and an olivine cumulate, respectively. Interpretation of rock textures with WATSON and ACI images was limited to abraded surfaces because unmodified outcrop surfaces (herein termed “natural surfaces”) show high degrees of dust covering, wind abrasion, and coating by secondary mineral products. WATSON and ACI images support the hypothesis that the material of both the Máaz and Séítah formations consists of largely aqueously altered mafic materials with varying igneous origins.

WATSON↗

NASA NTRS2024

Sampling the Margin Unit of Jezero Crater, Mars for Future Mars Sample Return

Mars 2020 Perseverance rover is currently exploring Jezero crater, which contains an ancient lake-delta system with a high potential for past habitability. One of Perseverance’s primary science goals is to collect a set of scientifically return-worthy samples for return to Earth (Mars Sample Return; MSR). Between February 2021 and December 2023, Perseverance has sealed 23 tubes containing 20 rock cores, 2 regolith samples and one atmosphere sample. All rock and regolith samples are accompanied by a set of observations (Sample Threshold Observation Protocol, the STOP List) performed on abrasion patches or regolith near each sample collection site. These observations are documented in the Initial Reports and the Sample Dossier (https://pds-geosciences.wustl.edu/missions/mars2020/returned_sample_science.htm). Here we provide an overview of the samples collected during the Margin campaign. The Margin unit is situated interior and adjacent to the western crater rim and exhibits a strong carbonate signal from orbital reflectance spectroscopy. Stratigraphically the unit lies beneath the previously explored curvilinear and blocky units of the fan top and is therefore older than those units. Based on its position near the crater rim and the strong carbonate detections it has been proposed to be a shoreline deposit with possible lacustrine carbonates. Alternative hypotheses include pyroclastic, fluviolacustrine and aeolian deposits. Based on rover observations a lacustrine shoreline deposit seems most likely. The planning of the Margin campaign took place during the summer of 2023, and 3-5 samples were baselined to be collected. Exploration of the Margin unit began in September 2023 and so far, two samples have been collected: the Pelican Point core at the Hans Amundsen Memorial Workspace in the Mandu Wall region , and the Lefroy Bay core at Lake Newell in the Turquoise Bay region (Fig. 1). The associated abrasion patches are Amherst Point (Pelican Point) and Bills Bay (Lefroy Bay) . Mandu Wall is interpreted to be stratigraphically lower than Turquoise Bay based on topography.

Mars sample return↗

NASA NTRS2026

Radiation-Conditioned Ti–hBN Coatings for Space Mechanisms: Bridging Tribology and Irradiation Effects from Laboratory to Low-Earth Orbit

The longevity of tribological components in extraterrestrial environments is challenged by abrasive regolith, extreme temperatures, and ionizing radiation. This study evaluates the performance of vacuum plasma sprayed (VPS) Ti-2vol.% hexagonal boron nitride (hBN) coatings applied to joint mechanisms such as rod and slot, ball and socket, and hinge assemblies, fabricated from Al6061 and Ti6Al4V for planetary structures. Coated and uncoated samples were tested under vacuum with lunar regolith simulant (JSC-1A), followed by environmental exposures including electron radiation and thermal cycling. Results show that coated samples consistently outperformed uncoated counterparts across all configurations. Wear depth in coated components was reduced by over 80%, as confirmed by 3D profilometry and surface imaging. SEM analysis revealed severe abrasion and localized plastic deformation in uncoated surfaces, while coated samples retained structural integrity due to synergy of hard protective phases formed during deposition and retained hBN providing solid lubrication in the sliding surface. Coated and exposed samples exhibited smoother actuation profiles and reduced friction, indicating a beneficial "conditioning" effect from environmental exposure. The coatings-maintained performance even on complex geometries with minimal delamination. These findings demonstrate the potential of VPS Ti-hBN coatings to extend the operational life of lunar mechanisms, bridging laboratory-scale tribology with flight-relevant mechanical applications.

tribology↗

NASA NTRS2026

Artemis Suit Material Optical Property Testing of Dust Exposed Fabrics

This paper highlights one aspect of NASA’s ongoing technology-infusion effort to design, fabricate, and test a next-generation outer shell fabric for a lunar Extravehicular Activity (EVA) space suit, a critical component of sustained lunar exploration. Managing thermal loads on the Moon is essential for astronaut safety and suit performance. The suit’s exterior fabric directly influences heat gain and loss through its optical properties: low solar absorptivity minimizes sunlight absorption, while high infrared emissivity aids radiative cooling. Lunar regolith complicates this balance. Its fine, abrasive particles possess unique optical behavior that can lower reflectivity and raise emissivity when embedded in or adhered to fabric surfaces, degrading thermal control and increasing the risk of overheating or cooling inefficiency. To quantify these effects, the Artemis Suit Materials (ASM) team measured solar absorptance and infrared emissivity of clean and dust-soiled Ortho Fabric, establishing beginning-of-life (BOL) and end-of-life (EOL) benchmarks. EOL conditions were simulated with a rotary tumbler abrasion process using lunar dust simulant and ceramic media to reproduce cumulative wear expected during surface operations. Tests also included unmodified fabrics and a fabric/film laminate system containing titanium dioxide to evaluate potential improvements in dust resistance and optical performance. Results from these evaluations provide critical insight into how lunar dust alters fabric thermal behavior and inform the design of bespoke suit materials that maintain required optical properties throughout mission life, supporting safe and effective long-duration EVA on the lunar surface.

space↗

NASA NTRS2026

Artemis Suit Material Optical Property Testing of Dust Exposed Fabrics

Textile↗

DOE OSTI2013

Degradation of dome cutting minerals in Hanford waste

At the Hanford Tank Farms, recent changes in retrieval technology require cutting new risers in several single-shell tanks. The Hanford Tank Farm Operator is using water jet technology with abrasive silicate minerals such as garnet or olivine to cut through the concrete and rebar dome. The abrasiveness of these minerals, which become part of the high-level waste stream, may enhance the erosion of waste processing equipment. However, garnet and olivine are not thermodynamically stable in Hanford waste, slowly degrading over time. How likely these materials are to dissolve completely in the waste before the waste is processed in the Waste Treatment and Immobilization Plant can be evaluated using theoretical analysis for olivine and collected direct experimental evidence for garnet. Based on an extensive literature study, a large number of primary silicates decompose into sodalite and cancrinite when exposed to Hanford waste. Given sufficient time, the sodalite also degrades into cancrinite. Even though cancrinite has not been directly added to any Hanford tanks during process times, it is the most common silicate observed in current Hanford waste. By analogy, olivine and garnet are expected to ultimately also decompose into cancrinite. Garnet used in a concrete cutting demonstration was immersed in a simulated supernate representing the estimated composition of the liquid retrieving waste from Hanford tank 241-C-107 at both ambient and elevated temperatures. This simulant was amended with extra NaOH to determine if adding caustic would help enhance the degradation rate of garnet. The results showed that the garnet degradation rate was highest at the highest NaOH concentration and temperature. At the end of 12 weeks, however, the garnet grains were mostly intact, even when immersed in 2 molar NaOH at 80 deg C. Cancrinite was identified as the degradation product on the surface of the garnet grains. In the case of olivine, the rate of degradation in the high-pH regimes of a waste tank is expected to depend on two main parameters: carbonate is expected to slow olivine degradation rates, whereas hydroxide is expected to enhance olivine dissolution rates. Which of these two competing dissolution drivers will have a larger impact on the dissolution rate in the specific environment of a waste tank is currently not identifiable. In general, cancrinite is much smaller and less hard than either olivine or garnet, so would be expected to be less erosive to processing equipment. Complete degradation of either garnet or olivine prior to being processed at the Waste Treatment and Immobilization Plant cannot be confirmed, however.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2013

Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

magnesium coatings micro-arc corrosion↗

DOE OSTI2016

DIRECT LASER DEPOSITION OF POROUS STRUCTURES AND GRADIENT METAL-CERAMIC COMPOSITE COATINGS

Direct laser deposition is an additive manufacturing technique capable of producing complex geometries, bond different materials, repair broken parts, and add protective coating. In the present study it is used to make micro-porous scaffolds and apply protective vanadium and niobium carbide coatings. Micro-porous metal filters are a difficult thing to make but are required for many applications. In this study it was hypothesized that laser engineering net shaping (LENS) could be used to make porous Ti6Al4V scaffolds with an interconnected micro-porous structure. This proved to be true with cylinders made to have 15.9% porosity, and a pore size less than 100μm. These structures were made by only altering processing parameters, which yielded a scaffold with obstructed random pore interconnectivity. The scaffolds had a compressive strength of 645-556MPa and martensitic like α' grains. Another study was done to apply hard niobium and vanadium carbide surface coatings to stainless steel. The objective was to used LENS to deposit stainless steel coatings with added carbides to eventually make a gradient coating with increased protective qualities. Parts that have suffered material loss from abrasive wear or cavitation could have material added back as well as add a protective coating at the same time. Compositions ranging from 5% to 100% of the carbides were mixed with stainless steel. The coatings were then deposited on a stainless steel 304 substrate individually, as well as in a series to make a gradient structure. These coatings all increased hardness, wear resistance, and 100%VC significantly increased the materials resistance to damage from abrasive water. The carbides integrated into the SS304 matrix on the grain boundaries making a metal ceramic composite. These precipitates left residual stress in the structure which increased the hardness and wear resistance. The study proved that the addition of these carbides did increase the protective qualities and could make a gradient coating with properties tailored to the user’s preference.

13 HYDRO ENERGY↗

DOE OSTI2013

Modification of the Decontamination Facility at the Kruemmel NPP - 13451

In February 2009, Siempelkamp Nukleartechnik GmbH was awarded the contract for the design, manufacture, delivery and construction of a new Decontamination Facility in the controlled area for Kruemmel NPP. The new decontamination equipment has been installed according to the state of art of Kruemmel NPP. The existing space required the following modification, retrofitting and reconstruction works: - Demounting of the existing installation: to create space for the new facility it was necessary to dismantle the old facility. The concrete walls and ceilings were cut into sizes of no more than 400 kg for ease of handling. This enabled decontamination so largest possible amount could be released for recycling. All steel parts were cut into sizes fitting for iron-barred boxes, respecting the requirement to render the parts decontaminable and releasable. - Reconstructing a decontamination facility: Reconstruction of a decontamination box with separate air lock as access area for the decontamination of components and assemblies was conducted using pressurized air with abrasives (glass beads or steel shots). The walls were equipped with sound protection, the inner walls were welded gap-free to prevent the emergence of interstices and were equipped with changeable wear and tear curtains. Abrasive processing unit positioned underneath the dry blasting box adjacent to the two discharge hoppers. A switch has been installed for the separation of the glass beads and the steel shot. The glass beads are directed into a 200 l drum for the disposal. The steel shot was cleaned using a separator. The cleaned steel shot was routed via transportation devices to the storage container, making it available for further blasting operations. A decontamination box with separate air lock as access area for the decontamination of components and assemblies using high pressure water technology was provided by new construction. Water pressures between 160 bar and 800 bar can be selected. The inner walls are welded gap-free and all rough edges are rounded off. All wetted parts are steel grade 1.4301 or higher. In an extension to the high pressure water decontamination box, 2 ultrasonic ponds and one washing station for small components as provide by new construction. A long pond with 3.25 m length for the decontamination of large components (e.g. turbine blades, pump rotors, driving rods) was installed. For the handling heavy components, a 2 t crane was installed. New construction of a mechanical effluent treatment facility including oil separator was connected to the existing effluent storage tank provided by the customer. One exhaust air filtration system is provided for each decontamination box, with the following requirements. The exhaust air is sent back to the room (recirculated air system). Dry blasting box including raw separator with dust collection in 200 l drum, filter for suspended particles; High pressure water decontamination box and wet area with water separator, pre-separator, filter for suspended particles. Installation of a steel platform at building height +12.85 above the decontamination boxes + 8.50 m for the erection of the high pressure water facilities, the recirculating air filter system, the air compressor and the respiratory air supply unit. The aforementioned components are placed on the steel platform and have been encased in a sound-lowering and accessible manner. New construction of the entire E and C technology for the TU system including modification of the supply lines from the switch gear. All devices are to be operated automatically. Dry blasting box, high pressure water decontamination box and wet area are designed to guarantee a unitary 'exterior view' of the decontamination facility. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2013

Degradation of Dome Cutting Minerals in Hanford Waste - 13100

At the Hanford Tank Farms, recent changes in retrieval technology require cutting new risers in several single-shell tanks. The Hanford Tank Farm Operator is using water jet technology with abrasive silicate minerals such as garnet or olivine to cut through the concrete and rebar dome. The abrasiveness of these minerals, which become part of the high-level waste stream, may enhance the erosion of waste processing equipment. However, garnet and olivine are not thermodynamically stable in Hanford waste, slowly degrading over time. How likely these materials are to dissolve completely in the waste before the waste is processed in the Waste Treatment and Immobilization Plant can be evaluated using theoretical analysis for olivine and collected direct experimental evidence for garnet. Based on an extensive literature study, a large number of primary silicates decompose into sodalite and cancrinite when exposed to Hanford waste. Given sufficient time, the sodalite also degrades into cancrinite. Even though cancrinite has not been directly added to any Hanford tanks during process times, it is the most common silicate observed in current Hanford waste. By analogy, olivine and garnet are expected to ultimately also decompose into cancrinite. Garnet used in a concrete cutting demonstration was immersed in a simulated supernate representing the estimated composition of the liquid retrieving waste from Hanford tank 241-C-107 at both ambient and elevated temperatures. This simulant was amended with extra NaOH to determine if adding caustic would help enhance the degradation rate of garnet. The results showed that the garnet degradation rate was highest at the highest NaOH concentration and temperature. At the end of 12 weeks, however, the garnet grains were mostly intact, even when immersed in 2 molar NaOH at 80 deg. C. Cancrinite was identified as the degradation product on the surface of the garnet grains. In the case of olivine, the rate of degradation in the high-pH regimes of a waste tank is expected to depend on two main parameters: carbonate is expected to slow olivine degradation rates, whereas hydroxide is expected to enhance olivine dissolution rates. Which of these two competing dissolution drivers will have a larger impact on the dissolution rate in the specific environment of a waste tank is currently not identifiable. In general, cancrinite is much smaller and less hard than either olivine or garnet, so would be expected to be less erosive to processing equipment. Complete degradation of either garnet or olivine prior to being processed at the Waste Treatment and Immobilization Plant cannot be confirmed, however. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2018

Increasing the Efficiency of Forming Coatings on the Working Rotor Blades of Steam Turbines{sup 1}

The article is devoted to an analysis of the characteristics of the KGB-5M electric-spark plant developed by the authors for use in the formation of erosion- and abrasion-resistant protective-reinforcing coatings on the leading and trailing edges of the rotor blades of the steam turbines of thermal and atomic power stations. It is shown that an increase in the thickness of electric-spark coatings and the efficiency of the plant may be produced by decreasing the “stray” inductance of the external discharge circuit and through rational selection of new wear- and erosion-resistant synthetic materials. The results of metallographic investigations of coatings produced by the KGB-5M plant are presented. The KGB-5 plant, which consists of a low-voltage vessel and a high-voltage vessel, was developed to achieve electric safety in the formation of coatings in closed metallic vessels (for example, in the capacitor of a turbine).

36 MATERIALS SCIENCE↗

DOE OSTI2017

Development of Advanced Geopolymerized Brine Sludge Based Composites

For the first time in the world, geopolymerized brine sludge has been developed as it leads to the formation of enhanced geopolymeric gel which not only helps in further improving the interfacial binding of the conventional geopolymeric matrix using jute and glass fiber as reinforcement but also helps in making the toxic elements non-leachable from the geopolymerized brine sludge due to enhanced geopolymerization reaction taking place in the brine sludge incorporated advance matrix. The advanced geopolymerized matrix is capable of providing improved interfacial binding due to formation of additional C–S–H gel along with Na–S–H gel of conventional geopolymeric matrix in the geopolymeric brine sludge system. The simultaneous presence of desired components and constituents in the single matrix of geo polymeric brine sludge lead to the enhanced homogeneity among the reinforcement and matrix. The geo polymerized brine sludge was further used for making advance composites (AC) using closed mold fabrication system, with hand layup manual technique (a) without any fiber reinforcement, (b) with jute fiber reinforcement (c) and with glass fiber reinforcement of dimensions 12 in. × 12 in. × 6 in. The morphologies of all the three developed AC were examined using SEM and were also tested for their various mechanical properties like tensile strength, flexural strength, impact strength, abrasion resistance. The results indicate that fiber reinforced based AC shows the increase in the mechanical properties as compare to non-fiber reinforced AC. Further, the glass fiber reinforced AC showed better results than jute fiber reinforced AC. This remarkable enhancement is due to the unique properties of fiber in tolerating greater bending and fracture forces than the non reinforced matrix based materials. Graphical Abstract: .

36 MATERIALS SCIENCE↗

DOE OSTI2018

Cetyltrimethyl Ammonium Bromide Modified Kaolin as a Reinforcing Filler for Natural Rubber

Cure characteristics, Mooney viscosity and physico-mechanical properties of natural rubber (NR) containing CTAB modified kaolin have been studied. NR mix containing 6 phr (parts per hundred part rubber) of CTAB modified kaolin showed significant increases in cure rate and state of cure as compared to gum NR compound and a mix containing the same amount of unmodified kaolin. Lower Mooney viscosity of the NR mix containing CTAB modified kaolin suggested improved processability. Reinforcing effect of CTAB modified kaolin in NR was evident from higher chemical crosslink density index, tensile modulus, hardness, tensile strength and tear strength. Besides, the NR vulcanizate containing 6 phr of CTAB modified kaolin showed lower abrasion loss and heat build-up which could be beneficial for applications such as tire treads.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Disintegration in Compost Conditions and Water Uptake of Green Composites from Poly(Lactic Acid) and Hazelnut Shell Flour

Green composites of poly(lactic acid)-PLA and hazelnut shell flour (HSF) with and without epoxidized linseed oil (ELO) as plasticizer/compatibilizer were subjected to different aging conditions such as water uptake by immersion and disintegration in compost soil. The effect of the hydrolytic degradation was analyzed by measuring the weight gain as a function of the immersion time in water and calculating the corresponding diffusion coefficients. As expected, the water diffusion coefficient increases with HSF content while no remarkable change is obtained for plasticized compositions with ELO. Differential scanning calorimetry reveals a noticeable increase in crystallinity after the degradation process by water immersion. Degradation in controlled compost soil was followed thorough measurements of weight changes. In general, the weight change for a particular degradation time is lower as the HSF content increases. In addition, presence of ELO as plasticizer/compatibilizer delays the degradation process in compost soil. Scanning electron microscopy highlighted a noticeable deterioration of aged samples after 2 weeks with multiple crack formation and high surface abrasion due to microbial activity after 4 weeks.

36 MATERIALS SCIENCE↗

DOE OSTI2017

Effect of MoSi{sub 2} Content on Dry Sliding Tribological Properties of Zr-Based Bulk Metallic Glass Composites

Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} bulk metallic glass and its composites were prepared by suction casting into a copper mold. The effect of MoSi{sub 2} content on the tribological behavior of Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} BMG was studied by using a high-speed reciprocating friction and wear tester. The results indicate that the friction coefficient and wear resistance of the BMGs can be improved by a certain amount of crystalline phase induced by MoSi{sub 2} content from 1 to 3% and deteriorated with MoSi{sub 2} content of 4%. The wear mechanism of both the metallic glass and its composite is abrasive wear. The mechanism of crystalline phase-dependent tribological properties of the composite was discussed based on the wear track and mechanical properties in the present work. The wear behavior of Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} BMG and its composite indicates that a good combination of the toughness and the hardness can make the composite be well wear resistant.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Surface Modification of C17200 Copper-Beryllium Alloy by Plasma Nitriding of Cu-Ti Gradient Film

In the present work, a copper-titanium film of gradient composition was firstly fabricated by the dual magnetron sputtering through power control and plasma nitriding of the film was then conducted to modify C17200 Cu alloy. The results showed that the prepared gradient Cu-Ti film by magnetron sputtering was amorphous. After plasma nitriding at 650 °C, crystalline Cu-Ti intermetallics appeared in the multi-phase coating, including CuTi{sub 2}, Cu{sub 3}Ti, Cu{sub 3}Ti{sub 2} and CuTi. Moreover, even though the plasma nitriding duration of the gradient Cu-Ti film was only 0.5 h, the mechanical properties of the modified Cu surface were obviously improved, with the surface hardness enhanced to be 417 HV{sub 0.01}, the wear rate to be 0.32 × 10{sup −14} m{sup 3}/Nm and the friction coefficient to be 0.075 at the load of 10 N, which are all more excellent than the C17200 Cu alloy. In addition, the wear mechanism also changed from adhesion wear for C17200 Cu substrate to abrasive wear for the modified surface.

36 MATERIALS SCIENCE↗