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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21

Distortion and regulation characterization of a Mapham inverter

Output voltage Total Harmonic Distortion (THD) of a 20kHz, 6kVA Mapham resonant inverter is characterized as a function of its switching-to-resonant frequency ratio, f sub s/f sub r, using the EASY5 engineering analysis system. EASY5 circuit simulation results are compared with hardware test results to verify the accuracy of the simulations. The effects of load on the THD versus f sub s/f sub r ratio is investigated for resistive, leading, and lagging power factor load impedances. The effect of the series output capacitor on the Mapham inverter output voltage distortion and inherent load regulation is characterized under loads of various power factors and magnitudes. An optimum series capacitor value which improves the inherent load regulation to better than 3 percent is identified. The optimum series capacitor value is different than the value predicted from a modeled frequency domain analysis. An explanation is proposed which takes into account the conduction overlap in the inductor pairs during steady-state inverter operation, which decreases the effective inductance of a Mapham inverter. A fault protection and current limit method is discussed which allows the Mapham inverter to operate into a short circuit, even when the inverter resonant circuit becomes overdamped.

Sundberg, Richard C.↗

Frequency domain model for analysis of paralleled, series-output-connected Mapham inverters

The Mapham resonant inverter is characterized as a two-port network driven by a selected periodic voltage. The two-port model is then used to model a pair of Mapham inverters connected in series and employing phasor voltage regulation. It is shown that the model is useful for predicting power output in paralleled inverter units, and for predicting harmonic current output of inverter pairs, using standard power flow techniques. Some examples are compared to data obtained from testing hardware inverters.

Brush, Andrew S.↗

Frequency domain model for analysis of paralleled, series-output-connected Mapham inverters

The Mapham resonant inverter is characterized as a two-port network driven by a selected periodic voltage. The two-port model is then used to model a pair of Mapham inverters connected in series and employing phasor voltage regulation. It is shown that the model is useful for predicting power output in paralleled inverter units, and for predicting harmonic current output of inverter pairs, using standard power flow techniques. Some sample results are compared to data obtained from testing hardware inverters.

Brush, Andrew S.↗

Distortion and regulation characterization of a Mapham inverter

Output-voltage total harmonic distortion (THD) of a 20-kHz, 6-kVA Mapham resonant inverter is characterized as a function of its switching-to-resonant frequency ratio, f(s)/f(r), using the EASY5 Engineering Analysis System. EASY5 circuit simulation results are compared with hardware test results to verify the accuracy of the simulations. The effects of load on the THD versus f(s)/f(r) is investigated for resistive, leading, and lagging power factor load impedances. The effect of the series output capacitor on the Mapham inverter output-voltage distortion and inherent load regulation is characterized under loads of various power factors and magnitudes. An optimum series capacitor value which improves the inherent load regulation to better than 3 percent is identified. The optimum series capacitor value is different from the value predicted from a modeled frequency domain analysis. An explanation is proposed which takes into account the conduction overlap in the inductor pairs during steady-state inverter operation, which decreases the effective inductance of a Mapham inverter. A fault protection and current limit method is discussed which allows the Mapham inverter to operate into a short circuit, even when the inverter resonant circuit becomes overdamped.

Sundberg, Richard C.↗

Development and testing of a 20 kHz component test bed

A history of the General Dynamics Space Systems Division 20-kHz breadboard is presented, including its current configuration and its role in the SSF program. Highlights and results are presented of a series of tests conducted on the 20 kHz breadboard. The first test presented is the 20 kHz Breadboard Acceptance test. This test verified the operation of the delivered Breadboard and also characterized the main components of the system. Next, an in-depth efficiency testing effort is presented. The tests attempted to apportion all the power losses in the 20 Hz Breadboard Main Inverter Units. Distortion test data are presented, showing the distortion characteristics of a Mapham inverter. Lastly, current work on the 20 kHz Breadboard is presented including Main Inverter Unit paralleling tests. Conclusions are summarized and references given.

Button, Robert M.↗

A numerical and analytical study of nonlinear bifurcations associated with the morphological stability of two-dimensional single crystals

The nonlinear stability of a two-dimensional single crystal of pure material in an undercooled melt is studied both analytically and numerically. The quasi-steady state approximation is used for the thermal fields, and the effects of different solid and liquid thermal conductivities, isotropic interfacial growth kinetics, and isotropic surface tension are included. The bifurcation analysis is performed by calculating the instantaneous value of the fundamental component of the local normal growth speed for an interface perturbed by a single Fourier shape component. Numerically, the fundamental component of the interfacial growth speed is found by Fourier analysis of the solution to an integrodifferential equation obeyed at the interface. Analytically, an expansion technique is used to derive a solvability condition defining each of these bifurcation points. The analytical and numerical results are in very close agreement. Almost all of the bifurcations are subcritical, and the results are presented by giving values of the Landau coefficient as a function of the different dimensionless parameters used in the model.

Brush, L. N.↗

Directional solidification of a planar interface in the presence of a time-dependent electric current

Directional solidification of pure materials and binary alloys with a planar crystal-metal interface in the presence of a time-dependent electric current is considered. For a variety of time-dependent currents, the temperature fields and the interface velocity as functions of time are presented for indium antimonide and bismuth and for the binary alloys germanium-gallium and tin-bismuth. For the alloys, the solid composition is calculated as a function of position. Quantitative predictions are made of the effect of an electrical pulse on the solute distribution in the solidified material.

Brush, L. N.↗

Stability Testing and Analysis of a PMAD DC Test Bed for the Space Station Freedom

The Power Management and Distribution (PMAD) DC Test Bed at the NASA Lewis Research Center is introduced. Its usefulness to the Space Station Freedom Electrical Power (EPS) development and design are discussed in context of verifying system stability. Stability criteria developed by Middlebrook and Cuk are discussed as they apply to constant power DC to DC converters exhibiting negative input impedance at low frequencies. The utility-type Secondary Subsystem is presented and each component is described. The instrumentation used to measure input and output impedance under load is defined. Test results obtained from input and output impedance measurements of test bed components are presented. It is shown that the PMAD DC Test Bed Secondary Subsystem meets the Middlebrook stability criterion for certain loading conditions.

Button, Robert M.↗

Development and testing of a 180-volt dc electronic circuit breaker with a 335-ampere carry and 1200-ampere interrupt rating

NASA Lewis Research Center and associated contractors have conducted a program to assess the potential requirements for a high-current switch to conceptually design a switch using the best existing technology, and to build and demonstrate a breadboard which meets the requirements. The result is the high current remote bus isolator (HRBI). The HRBI is rated at 180 V dc, 335 A continuous with a 1200 A interrupt rating. It also incorporates remote-control and protective features called for by the Space Station Freedom PMAD dc test bed design. Two breadboard 335 A circuit breakers were built and tested that demonstrate a promising concept of paralleled current-limiting modules. The units incorporated all control and protective features required by advanced aerospace power systems. Component stresses in each unit were determined by design, and are consistent with a life of many thousands of fault operations.

Brush, A. S.↗

Measured effects of surface cloth impressions on polar backscatter and comparison with a reflection grating model

This paper focuses on the nature of a typical composite surface and its effects on scattering. Utilizing epoxy typical of that in composites and standard composite fabrication methods, a sample with release cloth impressions on its surface is produced. A simple model for the scattering from the surface impressions of this sample is constructed and then polar backscatter measurements are made on the sample and compared with the model predictions.

Madaras, Eric I.↗

Stability testing and analysis of a PMAD dc test bed for the Space Station Freedom

The Power Management and Distribution (PMAD) dc Test Bed at the NASA Lewis Research Center is introduced. Its usefulness to the Space Station Freedom Electrical Power (EPS) development and design are discussed in context of verifying system stability. Stability criteria developed by Middlebrook and Cuk are discussed as they apply to constant power dc to dc converters exhibiting negative input impedance at low frequencies. The utility-type Secondary Subsystem is presented and each component is described. The instrumentation used to measure input and output impedance under load is defined. Test results obtained from input and output impedance measurements of test bed components are presented. It is shown that the PMAD dc Test Bed Secondary Subsystem meets the Middlebrook stability criterion for certain loading conditions.

Button, Robert M.↗

Series Connected Converter for Control of Multi-Bus Spacecraft Power Utility

The invention provides a power system using series connected regulators. Power from a source, such as a solar array, is processed through the regulators and provided to corresponding buses used to charge a battery and supply loads. The regulators employ a bypass loop around a DC-DC converter. The bypass loop connects a hot input of the converter to a return output, preferably though an inductor. Part of the current from the source passes through the bypass loop to the power bus. The converter bucks or boosts the voltage from the source to maintain the desired voltage at the bus. Thus, only part of the power is processed through the converter. The converter can also be used without the bypass loop to provide isolation. All of the converters can be substantially identical.

Beach, Raymond F.↗

Development of Uniform Microstructures in Immiscible Alloys by Processing in a Low-Gravity Environment

Highly segregated macrostructures tend to develop during processing of hypermonotectic alloys because of the density difference existing between the two liquid phases. The approximately 4.6 seconds of low-gravity provided by Marshall Space Flight Center's 105 meter drop tube was utilized to minimize density-driven separation and promote uniform microstructures in hypermonotectic Ag-Ni and Ag-Mn alloys. For the Ag-Ni alloys a numerical model was developed to track heat flow and solidification of the bi-metal drop configuration. Results, potential applications, and future work are presented.

Grugel, R. N.↗

Solidification of Drops in the MSFC Drop Tube

Silver drops (99.9%, 7 mm diameter) were levitated, melted, and released to fall through the Marshall Space Flight Center's 105 m drop tube in an He-6% H atmosphere at 170 degrees superheat. The extent of solidification during the approx. 4.6 s of free fall time prior to impact was measured experimentally and computed numerically using a newly developed solidification heat transfer model. Comparison of the experimental observation of the fraction of liquid transformed with the numerical solutions showed reasonable agreement. Possible modifications of the model, in an attempt to close the gap between the experiment and the model comparison are discussed.

Brush, Lucien N.↗

Solidification Dynamics of Silver Drops in a Free Fall Environment

Silver drops (99.9%, 4, 5, 7, and 9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105m drop tube in helium - 6% hydrogen and pure argon atmospheres. By systematically varying the initial superheat condition of the drop the extent of solidification prior to impact ranged from complete to none during the approximately 4.6s of free fall time. Comparison of the experimental observations is made with numerical solutions to a model of the heat transfer and solidification kinetics associated with cooling of the drop during free fall, particularly with regard to the fraction of liquid transformed. Analysis reveals the relative importance of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

Grugel, Richard N.↗

Solidification Dynamics of Metal Drops in a Free Fall Environment

Comparison of experimental observations were made with numerical solutions to a model of the heat transfer and solidification kinetics associated with the cooling of a molten drop during free fall, particularly with regard to the fraction of liquid transformed. Experimentally, silver drops (99.9%, 4-9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105m drop tube in helium - 6% hydrogen and argon atmospheres. By systematically varying the drops initial superheat the extent of solidification prior to impact ranged from complete to none during the approximately 4.6s of free fall time. Analysis reveals the relative importance of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

Grugel, R. N.↗

Modeling the Freezing of SN in High Temperature Furnaces

Presently, crystal growth furnaces are being designed that will be used to monitor the crystal melt interface shape and the solutal and thermal fields in its vicinity during the directional freezing of dilute binary alloys, To monitor the thermal field within the solidifying materials, thermocouple arrays (AMITA) are inserted into the sample. Intrusive thermocouple monitoring devices can affect the experimental data being measured. Therefore, one objective of this work is to minimize the effect of the thermocouples on the data generated. To aid in accomplishing this objective, two models of solidification have been developed. Model A is a fully transient, one dimensional model for the freezing of a dilute binary alloy that is used to compute temperature profiles for comparison with measurements taken from the thermocouples. Model B is a fully transient two dimensional model of the solidification of a pure metal. It will be used to uncover the manner in which thermocouple placement and orientation within the ampoule breaks the longitudinal axis of symmetry of the thermal field and the crystal-melt interface. Results and conclusions are based on the comparison of the models with experimental results taken during the freezing of pure Sn.

Brush, Lucien↗

Solidification Dynamics of Spherical Drops in a Free Fall Environment

Silver drops (99.9%, 4, 5, 7, and 9 mm diameter) were levitated, melted, and released to fall through Marshall Space Flight Center's 105 meter drop tube in helium - 6% hydrogen and pure argon atmospheres. By varying a drop s initial superheat the extent of solidification prior to impact ranged from complete to none during the approx. 4.6s of free fall time. Comparison of the experimental observations is made with numerical solutions to a model of the heat transfer and solidification kinetics associated with cooling of the drop during free fall, particularly with regard to the fraction of liquid transformed. Analysis reveals the relative importance ,of the initial parameters affecting the cooling and solidification rates within the drop. A discussion of the conditions under which the actual observations deviate from the assumptions used in the model is presented.

Grugel, Richard N.↗