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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
NASA NTRS2021

Preliminary Stress-Annealing Process and its Effect on Magnetic Properties of Fe-based Soft Magnetic Alloys

Stress-annealing (SA) is a novel secondary processing technique capable of significantly increasing magnetic anisotropy and controlling magnetic permeability in planar-cast amorphous precursor ribbons. In this technical memorandum, measures taken to improve the mechanical handling of brittle Fe-based ribbons are described for a custom SA system. This system was then used to process a series of Fe-based alloys (Fe-2Nb-2Mo-1Cu-15.5Si-7B at.%, Fe-5Co-3Ta-1Cu-16Si-6.5B at.%, and Fe-5Co-3Ta-1Cu-16.5Si-6B at.%) and the resulting magnetic properties were determined. The Fe-5Co-3Ta-1Cu-16.5Si-6B at.% alloy was found to be the most promising composition of the three in terms of surviving an optimized spool-to-spool continuous SA process under 90 MPa of tensile stress at 650 °C using a feed rate of 75.5 in/min, which equated to approximately 10 second anneal time. These optimally annealed ribbons exhibited flat hysteresis loops with a saturation magnetization of nearly 1.2 T, low magnetic coercivity (≈ 2 A m-1), and relative permeability of approximately 500.

soft magnetic alloy↗
DOE OSTI2015

Study of formation mechanism of incipient melting in thixo-cast Al–Si–Cu–Mg alloys

Mechanical properties of thixo-cast Al–Si–Cu–Mg alloys can be enhanced by T61 heat treatment. Copper and magnesium atoms in aluminum matrix can form homogeneously distributed precipitations after solution and aging treatment which harden the alloys. However, microsegregation of these alloying elements could form numerous tiny multi-compound phases during solidification. These phases could cause incipient melting defects in subsequent heat treatment process and degrade the macro-mechanical properties of productions. This study is to present heterogeneous distribution of Cu, Si, and Mg elements and formation of incipient melting defects (pores). In this study, incipient melting pores that occurred during solution treatment at various temperatures, even lower than common melting points of various intermetallic phases, were identified, in terms of a method of investigating the same surface area in the samples before and after solution treatment in a vacuum environment. The results also show that the incipient melting mostly originates at the clusters with fine intermetallic particles while also some at the edge of block-like Al{sub 2}Cu. The fine particles were determined being Al{sub 2}Cu, Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and Al{sub 8}Mg{sub 3}FeSi{sub 2}. Tendency of the incipient melting decreases with decreases of the width of the clusters. The formation mechanism of incipient melting pores in solution treatment process was discussed using both the Fick law and the LSW theory. Finally, a criterion of solution treatment to avoid incipient melting pores for the thixo-cast alloys is proposed. - Highlights: • In-situ comparison technique was used to analysis the change of eutectic phases. • The ralationship between eutectic phase size and incipient melting was studied. • Teat treatment criterion for higher incipient melting resistance was proposed.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Oriented porous LLZO 3D structures obtained by freeze casting for battery applications

All solid-state lithium batteries are, potentially, higher energy density and safer alternatives to conventional lithium-ion batteries (LIBs). These are particularly attractive characteristics for large-scale applications such as electric vehicles and grid energy storage systems. However, the thin film deposition techniques used to make current devices are not readily scalable, and result in low areal capacities, which translate to low practical energy densities. To overcome these deficiencies, it is necessary to design thicker electrodes similar to what are used in LIBs (30–100 μm), in which the active material is composited with an ionic conductor and an electronically conducting additive, to overcome transport limitations. In this paper, we propose a method for making such an electrode, starting with a porous scaffold, i.e. Li 7 La 3 Zr 2 O 12 (LLZO), made by freeze casting, which is then infiltrated with the active material LiNi 0.6 Mn 0.2 Co 0.2 O 2 (NMC-622) and other components. The freeze casting technique results in the formation of oriented channels with low tortuosity, which run roughly parallel to the direction of the current. The scaffolds were characterized with synchrotron X-ray micro-tomography for structural analysis, as well as synchrotron X-ray fluorescence to map the elemental distribution in the infiltrated composite. A hybrid half-cell was constructed and cycled as proof of principle, and it showed good stability. In addition, a bilayer structure consisting of a porous layer combined with a dense LLZO film was successfully made as a prototype of an all solid-state battery. Finally, a mathematical model was established to propose optimized scaffold structures for battery performance.

25 ENERGY STORAGE↗
DOE OSTI2018

A Sensitivity Study of the Impact of Installation Parameters and System Configuration on the Performance of Bifacial PV Arrays

In this paper, we present the effect of installation parameters (tilt angle, height above ground, and albedo) on the bifacial gain and energy yield of three south-facing photovoltaic (PV) system configurations: a single module, a row of five modules, and five rows of five modules utilizing RADIANCE-based ray tracing model. We show that height and albedo have a direct impact on the performance of bifacial systems. However, the impact of the tilt angle is more complicated. Seasonal optimum tilt angles are dependent on parameters such as height, albedo, size of the system, weather conditions, and time of the year. For a single bifacial module installed in Albuquerque, NM, USA (35 degrees N) with a reasonable clearance (~1 m) from the ground, the seasonal optimum tilt angle is lowest (~5 degrees) for the summer solstice and highest (~65 degrees) for the winter solstice. For larger systems, seasonal optimum tilt angles are usually higher and can be up to 20 degrees greater than that for a single module system. Annual simulations also indicate that for larger fixed-tilt systems installed on a highly reflective ground (such as snow or a white roofing material with an albedo of ~81%), the optimum tilt angle is higher than the optimum angle of the smaller size systems. We also show that modules in larger scale systems generate lower energy due to horizon blocking and large shadowing area cast by the modules on the ground. For albedo of 21%, the center module in a large array generates up to 7% less energy than a single bifacial module. To validate our model, we utilize measured data from Sandia National Laboratories' fixed-tilt bifacial PV testbed and compare it with our simulations.

14 SOLAR ENERGY↗
DOE OSTI2019

Optimizing composition in MnBi permanent magnet alloys

MnBi is an attractive rare-earth-free permanent magnetic material due to its low materials cost, high magnetocrystalline anisotropy (1.6 × 10 6 J m -3 ), and good magnetization (81 emu g -1 ) at room temperature. Although the theoretical maximum energy product (BH) max of 20 MGOe is lower than that of NdFeB-based magnets, the low temperature phase (LTP) of MnBi has a positive temperature coefficient of coercivity, up to 200 °C, which makes it a potential candidate for high temperature applications such as permanent magnet motors. However, the oxygen sensitivity of the MnBi compound and the peritectic reaction between Mn and Bi make it difficult to synthesize into a material with high purity. This challenge is partly offset by adding excess Mn to the alloy, with composition close to Mn 55 Bi 45 resulting in the highest saturation magnetization after common processing techniques such as arc melting, casting, melt spinning, and ball milling. In this paper, we report a systematic process which reduces the amount of excessive Mn, while simultaneously providing a large saturation magnetization (M S ) of 79 emu g -1 at 300 K in the annealed Mn 52 Bi 48 ribbons. We also report excellent magnetic properties in the ball powders, resulting in 0.5–5 µm particles with M S of 75.5 emu g -1 , coercivity H ci of 10.8 kOe, and (BH) max of 13 MGOe using 9 T applied field at 300 K. A secondary annealing treatment on various ball milled powders increased H ci by up to 21%, and also resulted in an increase in M S up to 78.8 emu g -1 .

36 MATERIALS SCIENCE↗
NASA NTRSDate not supplied

Design Considerations for Practical Li-S Batteries for Electric Aviation

The development of high-energy, high-safety, and high-power batteries beyond electric automotive standards is critical for future electric aviation applications. Non-volatile solid-state electrolytes (SSE) offer many promising advantages over traditional flammable liquid electrolytes. Solid-state electrolytes may be an enabling technology for certain battery chemistries by preventing detrimental interactions with liquid electrolytes, for example prevention of the dissolution of intermediates in lithium-sulfur common in traditional liquid organic solvents. However, significant manufacturing challenges must be overcome before the adoption of such technology. This research was conducted to identify processing techniques for producing solid-state battery components with practical dimensions and weights for enabling high specific energy cells. Traditional research has identified a range of very high theoretical ionic conductivities but are impractical due to their instability or inability to be manufactured. Electrolytes explored in this study were produced as sulfide-polymer composites with densified thicknesses below 40 micron using a tape-casting technique and thermoplastic elastomer binder. The combination of high chemical compatibility and flexibility produced robust films that had moderate impact on the ionic conductivity but was capable of dramatically reducing the parasitic mass. Despite minimal conductivity losses, films were produced 10-15 times thinner than comparable bulk powder electrolytes thus leading to overall lower film resistance. Conductivity is maintained above 0.2mS/cm for composite electrolytes. Through the analysis of materials based on their physical properties, such as density, practical cells can be designed. Based on this, low density sulfide-solid-state electrolytes are a promising candidate for achieving the energy and safety metrics for electric aviation, however, further optimization of cathode microstructure and composite processing will be required to achieve the high power metrics and will be the focus of further studies. Additionally, fabrication challenges arise when utilizing metallic lithium foil, due to its soft nature, as overflow and mechanical short circuit can occur on assembly which remains a challenge to overcome before metallic lithium anodes can be fully realized.

batteries↗
DOE OSTI2017

Tunable Impedance Spectroscopy Sensors via Selective Nanoporous Materials.

Impedance spectroscopy was leveraged to directly detect the sorption of I 2 by selective adsorption into nanoporous metal organic frameworks (MOF). Films of three different types of MOF frameworks, respectively, were drop cast onto platinum interdigitated electrodes, dried, and exposed to gaseous I 2 at 25, 40, or 70 C. The MOF frameworks varied in topology from small pores (equivalent to I 2 diameter) to large pore frameworks. The combination of the chemistry of the framework and pore size dictated quantity and kinetics of I 2 adsorption. Air, argon, methanol, and water were found to produce minimal changes in ZIF-8 impedance. Independent of MOF framework characteristics, all resultant sensors showed high response to I 2 in air. As an example of sensor output, I 2 was readily detected at 25 C in air within 720 s of exposure, using an un-optimized sensor geometry with a small pored MOF. Further optimization of sensor geometry, decreasing MOF film thicknesses and maximizing sensor capacitance, will enable faster detection of trace I 2 .

47 OTHER INSTRUMENTATION↗
DOE OSTI2022

Fundamental Effects of Al and Ta on Microstructure and Phase Transformations in the Al–Cr–Mo–Ta–Ti Refractory Complex Concentrated Alloy System

The effect of aluminum and tantalum concentrations on a refractory metal complex concentrated alloy is reported, particularly with respect to their effect on microstructure and phase composition of the alloy in cast and annealed form. Alloys with an equiatomic composition, (AlCrMoTaTi), an aluminum-lean composition (Al 0.75 CrMoTaTi), and a tantalum-lean composition (AlCrMoTa 0.75 Ti) are produced via arc melting. The alloys exhibit multiphase structures, confirmed by X-ray diffraction, microstructural characterization, and thermal analysis. The minor off-equiatomic adjustments of aluminum and tantalum in this alloy system did not drastically alter the prevalence of the Cr–Ta-based Laves phase. Correlations between thermodynamic predictions and observed phase transformations via thermal analysis are improved upon refinement of calculations removing impractical intermediate phases. As a result, experimental findings provide information for the refinement of thermodynamic modeling and deliver additional insight into the optimization of alloy compositions within this five-component system.

36 MATERIALS SCIENCE↗
DOE OSTI2016

A QUANTITATIVE TEST OF THE NO-HAIR THEOREM WITH Sgr A* USING STARS, PULSARS, AND THE EVENT HORIZON TELESCOPE

The black hole in the center of the Milky Way, Sgr A*, has the largest mass-to-distance ratio among all known black holes in the universe. This property makes Sgr A* the optimal target for testing the gravitational no-hair theorem. In the near future, major developments in instrumentation will provide the tools for high-precision studies of its spacetime via observations of relativistic effects in stellar orbits, in the timing of pulsars, and in horizon-scale images of its accretion flow. We explore here the prospect of measuring the properties of the black hole spacetime using all of these three types of observations. We show that the correlated uncertainties in the measurements of the black hole spin and quadrupole moment using the orbits of stars and pulsars are nearly orthogonal to those obtained from measuring the shape and size of the shadow the black hole casts on the surrounding emission. Combining these three types of observations will therefore allow us to assess and quantify systematic biases and uncertainties in each measurement and lead to a highly accurate, quantitative test of the gravitational no-hair theorem.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2018

Thick Binder-Free Electrodes for Li-Ion Battery Fabricated Using Templating Approach and Spark Plasma Sintering Reveals High Areal Capacity

The templating approach is a powerful method for preparing porous electrodes with interconnected well-controlled pore sizes and morphologies. The optimization of the pore architecture design facilitates electrolyte penetration and provides a rapid diffusion path for lithium ions, which becomes even more crucial for thick porous electrodes. In this work, NaCl microsize particles are used as a templating agent for the fabrication of 1 mm thick porous LiFePO 4 and Li 4 Ti 5 O 12 composite electrodes using spark plasma sintering technique. These sintered binder-free electrodes are self-supported and present a large porosity (40%) with relatively uniform pores. The electrochemical performances of half and full batteries reveal a remarkable specific areal capacity (20 mA h cm -2 ), which is 4 times higher than those of 100 µm thick electrodes present in conventional tape-casted Li–ion batteries (5 mA h cm -2 ). The 3D morphological study is carried out using full field transmission X-ray microscopy in microcomputed tomography mode to obtain tortuosity values and pore size distributions leading to a strong correlation with their electrochemical properties. These results also demonstrate that the coupling between the salt templating method and the spark plasma sintering technique turns out to be a promising way to fabricate thick electrodes with high energy density.

25 ENERGY STORAGE↗
DOE OSTI2017

Taking Advantage of Disorder: Small-Molecule Organic Glasses for Radiation Detection and Particle Discrimination

A series of fluorescent silyl-fluorene molecules were synthesized and studied with respect to their photophysical properties and response toward ionizing neutron and gamma-ray radiation. Optically transparent and stable organic glasses were prepared from these materials using a bulk melt-casting procedure. The prepared organic glass monoliths provided fluorescence quantum yields and radiation detection properties exceeding the highest-performing benchmark materials such as solution-grown trans -stilbene crystals. Co-melts based on blends of two different glass-forming compounds were prepared with the goal of enhancing the stability of the amorphous state. Accelerated aging experiments on co-melt mixtures ranging from 0% to 100% of each component indicated improved resistance to recrystallization in the glass blends, able to remain fully amorphous for >1 month at 60 °C. Secondary dopants comprising singlet fluorophores or iridium organometallic compounds provided further improved detection efficiency, as evaluated by light yield and neutron/gamma particle discrimination measurements. As a result, optimized singlet and triplet doping levels were determined to be 0.05 wt % 1,4-bis(2-methylstyryl)benzene singlet fluorophore and 0.28 wt % Ir 3+ , respectively.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2018

A simplified regression building thermal modelling method for detached two-floor house in U.S.

The residential building sector accounts for approximately 37% of total U.S. electricity consumption. Within the residential building sector, heating and cooling is the main target for peak load shifting/reduction since it is the largest contributor to peak demand. In fact, the flexibility of residential HVAC loads can provide continuous variation of demand to provide grid services by varying their demand over a baseline. The performance of HVAC load control to provide grid services relies heavily on the accuracy of indoor air temperature or cooling/heating demand predictions and therefore the quality of building model. Besides forward models, popular building models are data-driven models which can be broken down into two categories: gray-box model, e.g. Resistance-Capacitance (RC) model and black-box model. RC model, also called lumped capacitance or network model, which is constituted with electrical analogue pattern with resistance (R) and capacitance (C). In general, RC models require considerable computation burden and long periods of data to train limited number of model coefficients. Black-box models have gained increasing interest due to their capability in analyzing large-scale data and flexibility in practical applications. But, the data-mining based (machine learning algorithms/techniques based) models tend to have invisible model structures which poses a problem when trying to use the model for optimal control or model predictive control of the HVAC system. Hence, there is a continuing need for efficient online system identification techniques, which can provide explicit parameters for the model. Traditional regression models fit well for this specific purpose. This paper presents an innovative way to predict average indoor temperature in separate floors of typical detached residential house. A rolling horizon linear regression model, which includes online adaptive correction component, is proposed to predict the temperature difference between downstairs and upstairs. A RC model is used to predict the overall mean indoor air temperature. Since the adaptive algorithm needs to be implemented online, a less computation-demanding polynomial fitting algorithm is adopted. This kind of fitting problem can be cast as linear regression problem with multiple variables, parameters of which can be efficiently obtained by well-known gradient descent method.The validation is conducted by comparing the predicted results with the results from data-mining based models as well as measured data from a real typical detached two-floor house. The results show that the developed method has satisfactory performance in predicting the building indoor temperature in 1st and 2nd floors.

Cui, Borui↗
DOE OSTI2020

PASSAT: particle accelerator helioScopes for Slim Axion-like-particle deTection

We propose a novel method to search for axion-like particles (ALPs) at particle accelerator experiments. ALPs produced at the target via the Primakoff effect subsequently enter a region with a magnetic field, where they are converted to photons that are then detected. Dubbed Particle Accelerator helioScopes for Slim Axion-like-particle deTection (PASSAT), our proposal uses the principle of the axion helioscope but replaces ALPs produced in the Sun with those produced in a target material. Since we rely on ALP-photon conversions , our proposal probes light (slim) ALPs that are otherwise inaccessible to laboratory-based experiments which rely on ALP decay, and complements astrophysical probes that are more model-dependent. As a first application, we reinterpret existing data from the NOMAD experiment in light of PASSAT, and constrain the parameter space for ALPs lighter than $$\sim 100~\mathrm{eV}$$ ~ 100 eV and ALP-photon coupling larger than $$\sim 10^{-4}~\mathrm{GeV}^{-1}$$ ~ 10 - 4 GeV - 1 . As benchmarks of feasible low-cost experiments improving over the NOMAD limits, we study the possibility of re-using the magnets of the CAST and the proposed BabyIAXO experiments and placing them at the proposed BDF facility at CERN, together with some new detectors. We find that these realizations of PASSAT allow for a direct probe of the parameter space for ALPs lighter than $$\sim 100~\mathrm{eV}$$ ~ 100 eV and ALP-photon coupling larger than $$\sim 4\times 10^{-6}~\mathrm{GeV}^{-1}$$ ~ 4 × 10 - 6 GeV - 1 , which are regions that have not been probed yet by experiments with laboratory-produced ALPs. In contrast to other proposals aiming at detecting single or two-photon only events in hadronic beam dump environments, that rely heavily on Monte Carlo simulations, the background in our proposal can be directly measured in-situ , its suppression optimized, and the irreducible background statistically subtracted. Sensitivity evaluations with other beams will be the subject of a future paper. The measurements suggested in this paper represent an additional physics case for the BDF at CERN beyond those already proposed.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2018

Absence of Mixed Phase in Organic Photovoltaic Active Layers Facilitates Use of Green Solvent Processing

In this paper, we examine the morphology of a donor molecule:fullerene organic photovoltaic (OPV) active layer, processed from the “green solvent” 2-methyl-THF (m-THF), as well as the conformation of the two OPV constituent components in the casting solution. We observe that the small molecule (X2) has a weak association with itself in chloroform solvent, whereas it does not self-associate in m-THF. Despite this difference, the morphologies of the final processed films are extraordinarily similar: there is negligible molecularly mixed phase in the layer, and the domain sizes of the pure X2 and pure fullerene are 15–20 nm. We attribute this similarity between the final films to the strong aggregation behavior of X2 upon drying; changes in solvent or solvent additive have therefore only a minor effect on the final bulk heterojunction morphology. This contrasts with the majority of other OPV molecular donor semiconductor systems, which need careful tuning of solvent and/or solvent additive to achieve the optimal morphology and photovoltaic performance. Finally, we argue that the absence of a mixed phase is a result of the strong self-aggregation behavior of X2 and a key property of this material combination that makes it robust to a change in processing solvent.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1989

Conceptual design study of a 5 kilowatt solar dynamic Brayton power system using a dome Fresnel lens solar concentrator

The primary project objective was to generate a conceptual design for a nominal 5 kW solar dynamic space power system, which uses a unique, patented, transmittance-optimized, dome-shaped, point-focus Fresnel lens as the optical concentrator. Compared to reflective concentrators, the dome lens allows 200 times larger slope errors for the same image displacement. Additionally, the dome lens allows the energy receiver, the power conversion unit (PCU), and the heat rejection radiator to be independently optimized in configuration and orientation, since none of these elements causes any aperture blockage. Based on optical and thermal trade studies, a 6.6 m diameter lens with a focal length of 7.2 m was selected. This lens should provide 87 percent net optical efficienty at 800X geometric concentration ratio. The large lens is comprised of 24 gores, which compactly stow together during launch, and automatically deploy on orbit. The total mass of the microglass lens panels, the graphite/epoxy support structure, and miscellaneous hardware is about 1.2 kg per square meter of aperture. The key problem for the dome lens approach relates to the selection of a space-durable lens material. For the first time, all-glass Fresnel lens samples were successfully made by a sol-gel casting process.

Oneill, Mark J.↗
DOE OSTI2017

Melt-Pool Temperature and Size Measurement During Direct Laser Sintering

Additive manufacturing has demonstrated the ability to fabricate complex geometries and components not possible with conventional casting and machining. In many cases, industry has demonstrated the ability to fabricate complex geometries with improved efficiency and performance. However, qualification and certification of processes is challenging, leaving companies to focus on certification of material though design allowable based approaches. This significantly reduces the business case for additive manufacturing. Therefore, real time monitoring of the melt pool can be used to detect the development of flaws, such as porosity or un-sintered powder and aid in the certification process. Characteristics of the melt pool in the Direct Laser Sintering (DLS) process is also of great interest to modelers who are developing simulation models needed to improve and perfect the DLS process. Such models could provide a means to rapidly develop the optimum processing parameters for new alloy powders and optimize processing parameters for specific part geometries. Stratonics’ ThermaViz system will be integrated with the Renishaw DLS system in order to demonstrate its ability to measure melt pool size, shape and temperature. These results will be compared with data from an existing IR camera to determine the best approach for the determination of these critical parameters.

42 ENGINEERING↗
NASA NTRS1989

Investigations into a new algorithm for calculating H infinity optimal controllers

A new algorithm for calculating H (sup infinity) optimal controllers is investigated. The algorithm is significantly simpler than existing approaches and yields much simpler controllers. The design equations are first presented. Special system transformations required to apply the algorithm are then presented. The use of the algorithm with sampled-data systems is outlined in detail. Several constraints on the characteristics of the problem formulation are required for the application of the design equations. The consequences of these constraints are investigated by applying the algorithm to a simplified design for a subsystem of a large space structure ground test facility. The investigation of these constraints is continued by application of the design equations and constraints to an extremely simple tracking problem. The result of these investigations is the development of a frequency dependent weighting strategy that allows realistic control problems to be cast in a form compatible with the new algorithm. Further work is indicated in the area of developing strategies for choosing frequency-dependent weights to achieve specific design goals. The use of the freedom in problem formulation to achieve robustness/performance tradeoffs should also be investigated. It is not clear that the algorithm always leads to simpler controllers. The more restrictive formulation may dictate that frequency-dependent weighting adds to the controller order disproportionately. This effect must also be investigated.

Irwin, R. Dennis↗
NASA NTRS2008

Special Polymer/Carbon Composite Films for Detecting SO2

A family of polymer/carbon films has been developed for use as sensory films in electronic noses for detecting SO2 gas at concentrations as low as 1 part per million (ppm). Most previously reported SO2 sensors cannot detect SO2 at concentrations below tens of ppm; only a few can detect SO2 at 1 ppm. Most of the sensory materials used in those sensors (especially inorganic ones that include solid oxide electrolytes, metal oxides, and cadmium sulfide) must be used under relatively harsh conditions that include operation and regeneration at temperatures greater than 100 C. In contrast, the present films can be used to detect 1 ppm of SO2 at typical opening temperatures between 28 and 32 C and can be regenerated at temperatures between 36 and 40 C. The basic concept of making sensing films from polymer/carbon composites is not new. The novelty of the present family of polymer/carbon composites lies in formulating the polymer components of these composites specifically to optimize their properties for detecting SO2. First-principles quantum-mechanical calculations of the energies of binding of SO2 molecules to various polymer functionalities are used as a guide for selecting polymers and understanding the role of polymer functionalities in sensing. The polymer used in the polymer-carbon composite is a copolymer of styrene derivative units with vinyl pyridine or substituted vinyl pyridine derivative units. To make a substituted vinyl pyridine for use in synthesizing such a polymer, poly(2-vinyl pyridine) that has been dissolved in methanol is reacted with 3-chloropropylamine that has been dissolved in a solution of methanol. The methanol is then removed to obtain the copolymer. Later, the copolymer can be dissolved in an appropriate solvent with a suspension of carbon black to obtain a mixture that can be cast and then dried to obtain a sensory film.

Homer, Margie↗