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Main Bearing Replacement and Damage - A Field Data Study on 15 Gigawatts of Wind Energy Capacity
This study seeks to establish a comprehensive baseline of knowledge for the replacement and damage of main bearings in wind turbines. The purpose of this report is to provide a high-level summary of the data set, methodology, and results of this work. Full technical details and an extended analysis will be made available in a future publication. We collected data on main bearing replacements and reported damage from industrial partners based in Europe and the United States. In total, we obtained data for 167 wind power plants, with a combined capacity of 15.3 gigawatts (GW). Most of the data set was comprised of land-based, three-point mount, spherical roller bearings. Within this data set were 689 instances of main bearing replacement. Analysis was undertaken in two parts: first, a statistical analysis of the main bearing time-to-replacement data using survival analysis techniques; second, quantitative and qualitative analyses of the obtained damage information. Our results showed that 10% of a fixed main bearing population would be expected to have been replaced by 10.5 years. This is close to half of the 20-year design value. Fitted parametric distributions then indicated that by year 20, between 22% and 25% of main bearings are expected to have been replaced. Analysis of the damage reports revealed spalling to be the main type of damage listed. The additional presence of surface damage in the collected data indicates that at least part of the spalling cases are likely due to surface-initiated rolling contact fatigue. At this stage is not clear what proportion of spalling cases result from "wear induced", surface-initiated and subsurface-initiated rolling contact fatigue. While this work provides important insights into the current state of main bearing replacements and damage, many questions remain. An ongoing and expanding data collection and analysis effort focused on wind turbine main bearings is therefore recommended.
Development of Operando Atom Probe to study field-assisted surface chemistry
Recent efforts at PNNL have led to the development of in-situ Atom Probe Tomography (ISAPT) and Operando Atom Probe (OAP), establishing PNNL as a key player in this technology, both in the U.S. and globally. OAP has already pushed the initial limits of APT, which was traditionally used at cryo temperatures (<60 K) and ultra-high vacuum (<10⁻¹² bar), to operate in the presence of reactive gases (up to 10⁻¹⁰ bar) at a maximum temperature of 300 K. Using OAP, we successfully observed Co and Fe oxidation in real-time at the nanoscale, revealing the importance of surface structures in these interactions. Additionally, OAP opens the possibility to explore the influence of local electric fields (EFs) on surface chemistry and hydrogen interactions at the nanoscale.
Nontargeted vs. Targeted vs. Smart Load Shifting Using Heat Pump Water Heaters
Deployment of CTA-2045–enabled devices is increasing in the U.S. market. These devices allow utilities or third-party aggregators to control appliance energy use in homes, and could also be applied to end uses in small commercial buildings. This study focuses on a field study using CTA-2045–enabled water heaters to shift electric load off the peak and toward periods when renewable resources are more prevalent (e.g., near noon for solar resources and near midnight for wind resources). The following load shifting strategies were compared to understand effects on the aggregate load-shifting capabilities of Heat Pump Water Heaters (HPWHs) and on consumer hot water supply: non-targeted (traditional), targeted (grouped, with different shifting schedules) and “smart” (adaptive control commands). The results of this study show that targeted and smart control strategies yield significantly more load-shifting potential from a population of water heaters than the non-targeted approach without sacrificing hot water supply to occupants. However, as control commands become more aggressive, aggregators may face challenges in meeting consumer hot water demand. Furthermore, the findings and lessons learned can benefit electric utilities and inform updates to manufacturer controls and communications standards. The data collected may also be useful for developing and validating HPWH models.
Total energy distribution studies of field emitted electrons from clean molybdenum
Total energy distribution of field emitted electrons from clean molybdenum
An interpretational study of field ion microscope images.
Computerized image simulation to interpret crystal dislocations in field ion microscope images, investigating dislocations in various lattice systems by shell model
Preliminary studies by field ion microscopy of adhesion of platinum and gold to tungsten and iridium
Determination of adhesion properties of platinum and gold in contact with tungsten and iridium using field ion microscopy techniques
Adhesion and transfer of polytetrafluoroethylene to tungsten studied by field ion microscopy
Mechanical contacts between polytetrafluoroethylene (PTFE) and tungsten field ion tips were made in situ in the field ion microscope. Both load and force of adhesion were measured for varying contact times and for clean and contaminated tungsten tips. Strong adhesion between the PTFE and clean tungsten was observed at contact times greater than 2.5 min (forces of adhesion were greater than three times the load). For times less than 2.5 min, the force of adhesion was immeasurably small. The increase in adhesion with contact time after 2.5 min can be attributed to the increase in true contact area by creep of PTFE. No adhesion was measurable at long contact times with contaminated tungsten tips. Neon field ion micrographs taken after the contacts show many linear and branched arrays which appear to represent PTFE that remains adhered to the surface even at the high electric fields required for imaging.
Conceptual design of an airborne laser Doppler velocimeter system for studying wind fields associated with severe local storms
An airborne laser Doppler velocimeter was evaluated for diagnostics of the wind field associated with an isolated severe thunderstorm. Two scanning configurations were identified, one a long-range (out to 10-20 km) roughly horizontal plane mode intended to allow probing of the velocity field around the storm at the higher altitudes (4-10 km). The other is a shorter range (out to 1-3 km) mode in which a vertical or horizontal plane is scanned for velocity (and possibly turbulence), and is intended for diagnostics of the lower altitude region below the storm and in the out-flow region. It was concluded that aircraft flight velocities are high enough and severe storm lifetimes are long enough that a single airborne Doppler system, operating at a range of less than about 20 km, can view the storm area from two or more different aspects before the storm characteristics change appreciably.
Video method for studying optical fields
Approach for measuring intensity distribution in optical field records pattern with vidicon and then displays it on oscilloscope, using vertical sweep as trigger. Single horizontal lines in field can be isolated by using sweep delay feature of oscilloscope.
Data simulation studies for field programs, satellite system tests, and regional weather prediction
In the present paper, the status of the Drexel/NCAR regional numerical weather forecast system is summarized to show the extent of our experience and our immediate requirements for data within the United States on scales smaller than rawinsonde spacing (approximately 300 km). Preliminary experiments are described, and data assimilation problems are examined. It is shown that data requirements, assimilation methods, and forecast sensitivity differ for regional and large-scale models. Forecast verification statistics suggest that middle-troposphere temperature is well known but relative humidity is not. In some cases, regional forecasts require much better humidity data than available from rawinsondes. Numerics, lateral boundary conditions, model physics, and computing power are adequate for near real-time experimental regional prediction with horizontal mesh sizes down to 35 km. Subsynoptic data and assimilation are the primary challenges facing regional NWP.
Qualification of the T2 wind tunnel in cryogenic operation. A: Thermal field, preliminary study of a schematic model
The T2 wind tunnel is described. The process of generating a cyrogenic gust using the example of a test made at very low temperature is presented. Detailed results of tests on temperatures for flow in the settling chamber, the interior walls of the system, and the metal casing are given. The transverse temperature distribution in the settling chamber and working section, and of the thermal gradients in the walls, are given as a function of the temperature level of the test.
Automatic recognition of intermittent failures - An experimental study of field data
A methodology is proposed for recognizing the symptoms of persistent problems in large systems. The system error rate is used to identify the error states among which relationships may exist. Statistical techniques are used to validate and quantify the strength of the relationship among these error states. As input, the approach takes the raw error logs containing a single entry for each error that is detected as an isolated event. As output, it produces a list of symptoms that characterize persistent errors. Thus, given a failure, it is determined whether the failure is an intermittent manifestation of a common fault or whether it is an isolated (transient) incident. The technique is shown to work on two CYBER systems and an IBM 3081 multiprocessor system. Comparisons to real failure/repair information obtained from field engineers show that, in about 85 percent of the cases, the error symptoms recognized by this approach correspond to real problems. The remaining 15 percent of the cases, although not directly supported by field data, are confirmed as being valid problems.
The influence of ATC message length and timing on pilot communication
Pilot-controller communication is critical to safe and efficient flight. It is often a challenging component of piloting, which is reflected in the number of incidents and accidents involving miscommunication. Our previous field study identified communication problems that disrupt routine communication between pilots and controllers. The present part-task simulation study followed up the field results with a more controlled investigation of communication problems. Pilots flew a simulation in which they were frequently vectored by Air Traffic Control (ATC), requiring intensive communication with the controller. While flying, pilots also performed a secondary visual monitoring task. We examined the influence of message length (one message with four commands vs. two messages with two commands each) and noncommunication workload on communication accuracy and length. Longer ATC messages appeared to overload pilot working memory, resulting in more incorrect or partial readbacks, as well as more requests to repeat the message. The timing between the two short messages also influenced communication. The second message interfered with memory for or response to the first short message when it was delivered too soon after the first message. Performing the secondary monitoring task did not influence communication. Instead, communication reduced monitoring accuracy.
Computational Study of Field Initiated Surface Reactions for Synthesis of Diamond and Silicon
This project involves using quantum chemistry to simulate surface chemical reactions in the presence of an electric field for nanofabrication of diamond and silicon. A field delivered by a scanning tunneling microscope (STM) to a nanometer scale region of a surface affects chemical reaction potential energy surfaces (PES) to direct atomic scale surface modification to fabricate sub-nanometer structures. Our original hypothesis is that the applied voltage polarizes the charge distribution of the valence electrons and that these distorted molecular orbitals can be manipulated with the STM so as to change the relative stabilities of the electronic configurations over the reaction coordinates and thus the topology of the PES and reaction kinetics. Our objective is to investigate the effect of applied bias on surface reactions and the extent to which STM delivered fields can be used to direct surface chemical reactions on an atomic scale on diamond and silicon. To analyze the fundamentals of field induced chemistry and to investigate the application of this technique for the fabrication of nanostructures, we have employed methods capable of accurately describing molecular electronic structure. The methods we employ are density functional theory (DFT) quantum chemical (QC) methods. To determine the effect of applied bias on surface reactions we have calculated the QC PESs in various applied external fields for various reaction steps for depositing or etching diamond and silicon. We have chosen reactions which are thought to play a role in etching and the chemical vapor deposition growth of Si and diamond. The PESs of the elementary reaction steps involved are then calculated under the applied fields, which we vary in magnitude and configuration. We pay special attention to the change in the reaction barriers, and transition state locations, and search for low energy reaction channels which were inaccessible without the applied bias.
SPE PHASE I Near-Field Data Studies
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Black Carbon Aerosol Deposition Study (BCADS) Field Campaign Report
Black carbon (BC) absorbs incident solar radiation, perturbs temperature gradients in the atmosphere, and indirectly impacts cloud formation and optical properties (Koch and Del Genio 2010). Deposition of BC to snow and ice surfaces alters albedo and enhances snow melt (Hansen and Nazarenko 2004; Flanner et al., 2007). The impact of BC on regional and global climates through these processes depends on its atmospheric concentration, and thus on the relative rates of emission and loss. Combustion of fossil fuels and biofuel, biomass burning, and wildfires are major sources of BC (Bond et al., 2004). Significant sinks include wet and dry deposition. Wet deposition occurs through scavenging by cloud droplets, ice crystals, and precipitation, while dry deposition refers to the direct removal of particles in the atmosphere to planetary surfaces (e.g., plant, soil, ocean, ice surfaces). Bond et al. (2013) and references therein have focused on the source, aging, and optical properties of BC, while deposition components of the BC lifecycle remain poorly constrained. This is predominantly due to the lack of observations of both total aerosol and BC deposition. Removal rates of refractory and non-refractory sub-micron aerosol by wet and dry deposition are one of the most uncertain aspects of modelling cloud condensation nuclei (CCN; Lee et al., [2013]). BC is an ideal tracer for particle deposition because it is non-volatile and effectively chemically inert, though it can become mixed with other species in the atmosphere. Unlike other aerosol species, BC remains ‘intact’ in water and has no confounding gas-phase contribution to precipitation measurements, and can thus be used to examine the relative importance of wet and dry deposition. Thus, measurements of BC deposition are not only essential for constraining BC sinks and atmospheric lifetime, but also useful for investigating aerosol deposition more broadly.