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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21
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NASA NTRS2018

Acoustic Liner Drag: Further Measurements on Novel Facesheet Perforate Geometries

Over the past several years, the NASA Langley Liner Physics Team has worked to develop methods capable of characterizing the aerodynamic drag of acoustic liners in addition to their acoustic performance. For a given liner, one can compute its resistance factor, λ, based on static pressure drop measurements. The current study details experiments in the NASA Langley Grazing Flow Impedance Tube to quantify the relative drag of several perforate-over-honeycomb liner configurations at flow speeds of Mach 0.3 and 0.5. The liner facesheets incorporate novel perforate geometries rather than the conventional, round hole designs typically used. Measurements of the resistance factor for each liner are made with and without acoustic excitation. A tonal acoustic source is used at sound pressure levels of 140 and 150 dB over a frequency range of 400 to 3000 Hz when performing acoustic measurements. Educed impedance spectra are calculated to determine the impact of variations in perforate geometry on acoustic performance and the relationship between acoustic and drag performance.

Howerton, Brian M.↗
NASA NTRS2014

Trigger of Standard and Blowout Solar Jets: I. Parametric Studies of the Magnetic Field Geometry

Context. Jets are dynamic, impulsive, well collimated plasma events developing at many different scales and in differentlayers of the solar atmosphere.Aims. Jets are believed to be induced by magnetic reconnection a process central to many astrophysical phenomena.Studying their dynamics can help us to better understand the processes acting in larger eruptive events (e.g. flares andcoronal mass ejection) as well as mass, magnetic helicity and energy transfer at all scale in the solar atmosphere. Therelative simplicity of their magnetic geometry and topology, compared with larger solar active events, makes jets idealcandidate for studying the fundamental role of reconnection in energetic events. Methods. In this study, using our state-of-the-art numerical solver ARMS, we present several parametric studies of anumerical three-dimensional magneto-hydrodynamic model of solar jet-like events. We study the impact of the magneticfield inclination and photospheric field distribution on the generation and properties of two types of observed solar jets:the so-called standard and blowout jets.Results. The present parametric studies validate our model of jets for different geometric properties of the magneticconfiguration. On one hand, a blowout jets is eventually always trigger for the range of parameters that we tested. The3D magnetic null-point configuration is a very robust structure for the energy storage and impulsive release characteristicof blowout jets. On the other hand, the existence of the standard jet depends on the magnetic geometry. We show thatthe reconnection occurring during the standard jet phase influences the properties of the trigger of the blowout jet.Conclusions. Our results allow us to better understand the energization, triggering and driving processes of standardand blowout jets. Our model allows us to predict the impulsiveness and energetics of jets in terms of the surroundingmagnetic field configuration. Finally we discuss the interpretation of standard jets and blowout jets and the physicalfactors that determine which type of jets will occur.

Pariat, E.↗
NASA NTRS2019

A Time-Distance Helioseismology Method for Quasi-Linear Geometries

Helioseismology is the study of the solar interior, through which we extract flow and wave-speed information from Doppler velocity observations at the surface. Local helioseismology involves the study of small regions on the solar disk and is used to create a detailed picture of the interior in that particular region. Perturbations in the flow and wave-speed results indicate, e.g. magnetic-flux or temperature variations. There are multiple methods used in local-helioseismic research, but all current local-helioseismic techniques assume a point-source perturbation. For this study, we develop a new time-distance (TD) helioseismic methodology that can exploit the quasi-linear geometry of an elongated feature, allowing us to i) improve the signal-to-noise ratio of the TD results, and ii) greatly decrease the number of calculations required and therefore the computing time of the TD analysis. Ultimately, the new method will allow us to investigate solar features with magnetic-field configurations previously unexplored. We validate our new technique using a simple F-mode wave simulation, comparing results of point-source and linear perturbations. Results indicate that local-helioseismic analysis is dependent on the geometry of the system and can be improved by taking the magnetic-field configuration into account.

Hess Webber, Shea A.↗
NASA NTRS2020

Application of Extended Messinger Models to Complex Geometries

Since, ice accretion can significantly degrade the performance and the stability of an airborne vehicle, it is imperative to be able to model it accurately. While ice accretion studies have been performed on airplane wings and helicopter blades in abundance, there are few that attempt to model the process on more complex geometries such as fuselages. This paper proposes a methodology that extends an existing in-house Extended Messinger solver to complex geometries by introducing the capability to work with unstructured grids and carry out spatial surface streamwise marching. For the work presented here commercial solvers such as STAR-CCM+ and ANSYS Fluent are used for the flow field and droplet dispersed phase computations. The ice accretion is carried out using an in-house icing solver called GT-ICE. The predictions by GT-ICE are compared to available experimental data, or to predictions by other solvers such as LEWICE and STAR-CCM+. Three different cases with varying levels of complexity are presented. The first case considered is a commercial transport airfoil, followed by a three-dimensional MS(1)-317 swept wing. Finally, ice accretion calculations performed on a Robin fuselage have been discussed. Good agreement with experimental data, where applicable, is observed. Differences between the ice accretion predictions by different solvers have been discussed.

Gupta, Avani↗
NASA NTRS2018

Numerical Simulation of AFP Nip Point Temperature Prediction for Complex Geometries

Material placement at the ideal nip point temperature over complex surfaces with uniformity across the width of the compaction rollers results in optimized part properties for Automated Fiber Placement (AFP) processes. However, current AFP systems utilize heat control models and methodologies, based on multiple process parameters such as feed-rate and orientation, that are mostly open-loop. Here, infrared (IR) heater input is calibrated as a function of process parameters during machine qualification. This work presents a numerical simulation to predict arrayed-infrared (AIR) emitter radiation onto a substrate that includes view factor implementation, IR radiative heat flow calculation, energy rate balance, and a transient heat transfer model. The purpose of this numerical model is to predict nip point temperature on complex surfaces, serving as a baseline for a new arrayed-infrared (AIR) thermoset heater to improve AFP process control. It is anticipated that this simulation will accurately control the temperature for high-speed AFP layup of complex geometries. An anticipated result of an AIR heater system is that material calibration and testing will be reduced as temperature is instantaneously monitored and controlled. Therefore, temperature across the roller width will be uniform during placement of complex parts, independent of their geometry.

Xia, Kaishu↗
NASA NTRS2019

Computing observation geometry for small satellites

Most solar system science missions need a variety of observation geometry–quantities such as position and velocity, range and altitude, viewing latitude and longitude, and lighting angles– to support mission engineering, science planning, and science data analysis activities. NASA's "SPICE" system offers one popular, multi-mission means for doing just that. SPICE comprises both data files, called kernels, and a SPICE software Toolkit that is available in many popular languages. A mission operations center produces the SPICE kernel files. Scientists and engineers write their own applications programs to address some need, and they include a few SPICE subroutines within that code to do the needed geometry computations. The SPICE system has been in use throughout NASA’s planetary science mission domain since 1991, and it has slowly spread to most major space agencies around the globe since then. The SPICE software is available in most popular languages, and for most popular platforms. The code is thoroughly tested before being released, and new versions of the Toolkit are always backwards compatible. The SPICE components are freely offered to everyone, and have no export, licensing or similar restrictions. Maybe using SPICE would work for your CubeSat or SmallSat mission?

Acton, Charles H.↗
NASA NTRS2022

Noise Correction for Supersonic Inlet Geometry

Engine inlet geometry for supersonic aircraft is quite different than for subsonic aircraft. The present study considers whether inlet shape has a significant impact on the radiated sound and flyover noise. Axisymmetric two-dimensional simulations were performed for both subsonic and supersonic inlet geometries with the same acoustic input. The effect in the far field is complicated but overall impact on flyover noise from the effective perceived noise level (EPNL) metric was found to be only about 0.5 dB.

acoustics↗
NASA NTRS2006

The Effect of Forebody Geometry on Turbulent Heating and Thermal Protection System Sizing for Future Mars Mission Concepts

Past Mars entry missions have made extensive use of 70° sphere-cone forebody heatshields. This shape was chosen for its aerodynamic stability during direct entry, either ballistic or low L/D trajectories. Historic missions, including Viking in 1976, Pathfinder in1997, and Mars Rover in 2004, have provided a large aerodynamic and aerothermodynamic database for the70° sphere-cone shape that perpetuates continued use for future Mars missions. Using 3D Real-Gas Navier-Stokes simulations, we show that once turbulent heating occupies a significant portion of the mission trajectory, undesirable aerothermodynamic properties arise associated with the 70° sphere-cone heatshield geometry. As an additional consideration, the pitch angle to achieve high L/D of a Mars aerocapture trajectory mitigates the stability justification for the 70° sphere-cone. This suggests that alternative forebody geometries should be considered for future Mars missions.

Aeroheating↗
NASA NTRSDate not supplied

CFD Validation Study of a Hypersonic Cone-Slice-Flap Variable Geometry Configuration

Model validation is the process of determining the degree of accuracy between physical reality and the model. The result of model validation can either be used to improve the model through calibration or quantify the model-form uncertainty. This work focuses on providing the model-form uncertainty through an area metric for a hypersonic cone-slice-flap variable geometry configuration given uncertainty in both the simulation and experimental data. The research here compares two different turbulence models for the simulations. For a variable geometry, performing uncertainty quantification to capture the model-form uncertainty on every configuration is computationally challenging. This work lays out a procedure that can give an accurate representation of the model-form uncertainty using a small number of high-fidelity runs and many low-fidelity runs on multiple configurations. Running this comparison provides a quantifiable measurement for the accuracy of each turbulence model for this type of design. The high-fidelity CFD solver used was VULCAN-CFD and the low-fidelity results came from Cart3D. The experimental data came from the 20-Inch Mach 6 Tunnel located at NASA Langley Research Center. The present work showed that the using both the Spalart and Allamaras and Menter Shear-Stress Transport turbulence models overpredicted the drag and lift coefficient, while underpredicting the pitching moment coefficient. The model-form uncertainty estimate resulted in up to a 13.6% change in the total uncertainty for the drag coefficient, up to a 57.4% change in total uncertainty for the lift coefficient, and up to a 100% change in total uncertainty for the pitching moment coefficient.

Laura M. White↗
NASA NTRSDate not supplied

CFD Validation Study of a Hypersonic Cone-Slice-Flap Variable Geometry Configuration

Model validation is the process of determining the degree of accuracy between physical reality and the model. The result of model validation can either be used to improve the model through calibration or quantify the model-form uncertainty. This work focuses on providing the model-form uncertainty through an area metric for a hypersonic cone-slice-flap variable geometry configuration given uncertainty in both the simulation and experimental data. For a variable geometry, performing uncertainty quantification to capture the model-form uncertainty on every configuration is computationally challenging. This work lays out a procedure that can give an accurate representation of the model-form uncertainty using a small number of high-fidelity runs and many low-fidelity runs on multiple configurations. Running this comparison provides a quantifiable measurement for the accuracy of each turbulence model for this type of design. The high-fidelity CFD solver used was VULCAN-CFD and the low-fidelity results came from Cart3D. The experimental data came from the 20-Inch Mach 6 Tunnel located at NASA Langley Research Center. The present work showed that the turbulence simulation overpredicted the drag and lift coefficient, while underpredicting the pitching moment coefficient. The model-form uncertainty estimate resulted up to a 13.6% change in the total uncertainty for the drag coefficient, up to a 57.4% change in total uncertainty for the lift coefficient, and up to a 100% change in total uncertainty for the pitching moment coefficient.

Laura White↗
NASA NTRSDate not supplied

Thin-wall Internal Channel Geometry and Surface Enhancements for Heat Exchangers using Laser Powder Directed Energy Deposition

Additive Manufacturing (AM) has offered many new design and manufacturing opportunities for components across various industries. As AM evolves there is a need to better understand outputs of the process including geometric limitations, surface texture, and post-processing surface enhancements for specific application requirements. One possible application area of AM are components using thin-wall (~1 mm) microchannel heat exchangers for subsystems across aerospace and industrial applications. Laser Powder Bed Fusion (L-PBF) is a common process for complex internal channels but the build diameter is limited to approximately 600 mm. Laser Powder Directed Energy Deposition (LP-DED) is being evaluated to produce thin-wall microchannel heat exchangers at scales beyond the L-PBF process. Successful deployment of the LP-DED technology requires characterization of geometric features from the process and potential improvements to the surface using post-processing. Surface texture, inclusive of roughness and waviness, is one of the critical attributes of AM that effects the friction factor and pressure drop within a heat exchanger and lacks data for the LP-DED process. This presentation will provide an overview of the characterization work completed of the LP-DED process for thin-walls and small channel geometry representative of various high performance alloys including NASA HR-1 and GRCop-42. An overview of the experiments conducted with varying LP-DED parameters, evaluation of various internal channel geometry, geometric build features, and resulting surface texture will be provided along with a summary of conclusions from these experiments. This study presents characterization of 2.5 mm microchannels using LP-DED, mechanisms that cause the surface texture which include powder adherence and material droop, and angled walls have a significant impact on the thickness and surface texture. Results will also be presented on various surface enhancement processes that allow for tuning of the wetting surface for friction factor, heat transfer, or fatigue life performance requirements.

Additive Manufacturing↗
NASA NTRSDate not supplied

Preliminary Measurements on the BOLT Geometry in the Supersonic Low Disturbance Tunnel

Experiments were performed in the Mach 3.5 Supersonic Low Disturbance Tunnel on the BOundary-Layer Transition (BOLT) geometry. The goal of this campaign was to assess changes to the transition front by varying the freestream noise and the model surface quality. The model was printed of polycarbonate and is 30% scale of the flight geometry. It was tested under noisy and quiet conditions at different streamwise positions in the tunnel and was also tested before and after improvements were made to the model surface through sanding and gap reduction. Pitch and yaw angles were nominally zero. The model surface temperature was measured using infrared thermography and thermocouples as the unit Reynolds number was swept from 4.75 – 15.8 × 10 6 m −1 . Boundary-layer transition was observed near the midspan of the model for unit Reynolds numbers above 10×10 6 m −1 in quiet flow, while transition was already observed on the shoulders below 5×10 6 m −1 in noisy flow. The model surface enhancements improved the symmetry of the transition front for quiet flow but made only slight differences for noisy flow. In quiet flow, the impact of streamwise positioning on transition was more significant on the model shoulders compared to the central region. The difference in the shoulder heating was likely due to variation in noise radiated from the nozzle sidewalls. The total temperature and initial wall temperatures were near 300 K and 293 K, respectively, which generally resulted in negative convective heat-flux values into the model. Hot-wire anemometry was also utilized to characterize the freestream and to conduct a planar survey near the base of the model for the 7.92 × 10 6 m −1 quiet condition. The survey captured the thickening of the boundary layer at the centerline and the vortical nature of the flow outboard of it. Spectral analysis of the mass-flux fluctuations near the midspan demonstrates that the boundary layer is laminar and suggests that the thick boundary layer caused the relatively warm centerline observed in the infrared images.

boundary layer transition↗
NASA NTRSDate not supplied

Preliminary Measurements on the BOLT Geometry in the Supersonic Low Disturbance Tunnel

Experiments were performed in the Mach 3.5 Supersonic Low Disturbance Tunnel on the BOundary-Layer Transition (BOLT) geometry. The goal of this campaign was to assess changes to the transition front by varying the freestream noise and the model surface quality. The model was printed of polycarbonate and is 30% scale of the flight geometry. It was tested under noisy and quiet conditions at different streamwise positions in the tunnel and was also tested before and after improvements were made to the model surface through sanding and gap reduction. Pitch and yaw angles were nominally zero. The model surface temperature was measured using infrared thermography and thermocouples as the unit Reynolds number was swept from 4.75 -- 15.8 x 10^6 m^{-1}. Boundary-layer transition was observed near the midspan of the model for unit Reynolds numbers above 10 x 10^6 m^{-1} in quiet flow, while transition was already observed on the shoulders below 5 x 10^6 m^{-1} in noisy flow. The model surface enhancements improved the symmetry of the transition front for quiet flow but made only slight differences for noisy flow. In quiet flow, the impact of streamwise positioning on transition was more significant on the model shoulders compared to the central region. The difference in the shoulder heating was likely due to variation in noise radiated from the nozzle sidewalls. The total temperature and initial wall temperatures were near 300 K and 293 K, respectively, which generally resulted in negative convective heat-flux values into the model. Hot-wire anemometry was also utilized to characterize the freestream and to conduct a planar survey near the base of the model for the 7.92 x 10^6 m^{-1} quiet condition. The survey captured the thickening of the boundary layer at the centerline and the vortical nature of the flow outboard of it. Spectral analysis of the mass-flux fluctuations near the midspan demonstrates that the boundary layer is laminar and suggests that the thick boundary layer caused the relatively warm centerline observed in the infrared images.

boundary layer transition↗
NASA NTRSDate not supplied

Acoustic Liner Drag: Measurement Uncertainty Reduction and Application to Novel Perforate Geometries

In addition to developing acoustic liner concepts and characterizing their performance, the NASA Langley Liner Physics Team has investigated issues related to liner drag. A method to quantify relative drag of liner configurations was developed and employed to understand the effects of various liner features. It was observed that perforate shape could have a marked effect on the measured liner drag and led to the discovery of a low-drag geometry that cut the drag penalty between a perforate and a smooth wall by approximately 50%. Investigations of novel perforates to further reduce drag were stymied by measurement uncertainty that prevented further resolution of drag differences between configurations. The current study details efforts to understand the causes of this uncertainty and describe changes made to testing methods to reduce it. Previously evaluated perforates were retested with these improvements in the NASA Langley Grazing Flow Impedance Tube to determine their relative drag at a flow speed of Mach 0.5 without acoustic excitation. Their performance was compared to the previously identified low-drag geometry to see if further drag reductions could be realized.

drag↗
NASA NTRSDate not supplied

Acoustic Liner Drag: Measurement Uncertainty Reduction and Application to Novel Perforate Geometries

In addition to developing acoustic liner concepts and characterizing their performance, the NASA Langley Liner Physics Team has investigated issues related to liner drag. A method to quantify relative drag of liner configurations was developed and employed to understand the effects of various liner features. It was observed that perforate shape could have a marked effect on the measured liner drag and led to the discovery of a low-drag geometry that cut the drag penalty between a perforate and a smooth wall by approximately 50%. Investigations of novel perforates to further reduce drag were stymied by measurement uncertainty that prevented further resolution of drag differences between configurations. The current study details efforts to understand the causes of this uncertainty and describe changes made to testing methods to reduce it. Previously evaluated perforates were retested with these improvements in the NASA Langley Grazing Flow Impedance Tube to determine their relative drag at a flow speed of Mach 0.5 without acoustic excitation. Their performance was compared to the previously identified low-drag geometry to see if further drag reductions could be realized.

drag↗
NASA NTRSDate not supplied

Unsteady CFD Simulations of a Compression Corner Geometry Using Wall-Modeled LES Methods in Loci/CHEM

Several wall-modeled large eddy simulation (WMLES) methods are tested by simulating an unsteady Mach 2.0 compression corner geometry in Mississippi State’s Loci/CHEM solver. This study is conducted to evaluate the usage and requirements of these WMLES methods for applications regarding fluctuating pressure environments on launch vehicles with computational fluid dynamics (CFD). Two hybrid Reynolds-averaged Navier-Stokes (RANS)-large eddy simulation (LES) methods, Dynamic Hybrid RANS-LES (DHRL) and Improved Delayed Detached Eddy Simulation (IDDES), and one wall-stress-model, the Algebraic Wall Model for Wall-Modeled LES (AWMLES), are tested on varying grid and timestep refinement levels. These grid and timestep sizes are chosen to test the minimum requirements for successfully running these WMLES methods. The simulations are evaluated based on turbulent boundary layer properties in the developed boundary layer as well as unsteady quantities relating to fluctuating pressure environments in the region of the compression corner. The DHRL method shows good agreement with the comparison wind tunnel data and shows good grid and timestep convergence. The results from the IDDES and WMLES simulations show good agreement for several quantities with some discrepancies regarding others. The results presented in this paper will be used to inform further studies in predicting unsteady environments on higher-complexity geometries.

Bryson Frank↗
NASA NTRSDate not supplied

Unsteady CFD Simulations of a Compression Corner Geometry Using Wall-Modeled LES Methods in Loci/CHEM

As computing technology continues to improve, simulating unsteady aerodynamic environments on launch vehicle geometries becomes more viable. For NASA’s Space Launch System, the flowfield is characterized by large regions of unsteady turbulent wall-bounded flow. Simulating these unsteady wall-bounded environments is of interest to the SLS Aerodynamics team. Wall-modeled LES methods are currently the best approach for simulating these environments in engineering applications. Less-expensive computationally than fully-resolved methods while maintaining many of the benefits in simulating unsteady environments. Before applying these methods blindly to large geometries, best practices can first be applied and understood on smaller canonical problems.

Bryson Frank↗