Wide-field shadowgraphy of tip vortices from a helicopter rotor
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A complete and detailed derivation of finite-time arbitrary-motion cascade theory is presented for both Laplace and frequency domains. This theory includes the effect of returning wakes for both single- and multibladed rotors. The generalized cascade lift-deficiency function (CLDF) is shown to be consistent with the generalized Theodorsen lift-deficiency function when the wake spacing approaches infinity or when the reduced frequency tends to infinity. This function predicts correct zero-reduced-frequency limit. Accurate and efficient numerical procedures are presented for the evaluation of the CLDF. Numerical examples comparing the CLDF with Loewy's lift deficiency function in frequency domain are presented. Accurate Pade approximants of the CLDF are constructed using a Bode-plot approach which allows for complex poles.
An analysis of the Tip Aerodynamic/Aeroacoustic Test (TAAT) data was performed to identify possible aerodynamic sources of blade/vortex interaction (BVI) impulsive noise. The identification is based on correlation of measured blade pressure time histories with predicted blade/vortex intersections for the flight condition(s) where impulsive noise was detected. Due to the location of the recording microphones, only noise signatures associated with the advancing blade were available, and the analysis was accordingly restricted to the first and second azimuthal quadrants. The results show that the blade tip region is operating transonically in the azimuthal range where previous BVI experiments indicated the impulsive noise to be. No individual blade/vortex encounter is identifiable in the pressure data; however, there is indication of multiple intersections in the roll-up region which could be the origin of the noise. Discrete blade/vortex encounters are indicated in the second quadrant; however, if impulsive noise were produced here, the directivity pattern would be such that it was not recorded by the microphones. It is demonstrated that the TAAT data base is a valuable resource in the investigation of rotor aerodynamic/aeroacoustic behavior.
An investigation has been performed to assess methods used for rotor inflow modeling. A key element of this assessment has been the recent acquisition of high quality experimental measurements of inflow velocities taken in the proximity of a lifting rotor in forward flight. Widely used rotor performance predictive methods are based on blade element strip theory coupled with an inflow model. The inflow prediction models assessed in this paper include the uniform inflow based on momentum, a skewed disk model, and two methods based on a vortex wake structure.
A new time-accurate Euler method is presented for calculating the transonic flow over a lifting or nonlifting rotor blade in both hover and forward flight. The approach is to solve the conservative Euler equations in a rotor-fixed frame of reference using a finite-volume method. The discretized equations are solved by using a Runge-Kutta multistage scheme with a new higher-order implicit residual smoothing procedure. Preliminary results were compared with wind-tunnel data. In all the cases considered, good agreement was found with experimental data.
Two computer codes, the full-potential three-dimensional (FP3D) code and the full-potential rotor (FPR) code have recently been developed. Both of these codes solve the three-dimensional conservative formulation of the full potential equation. The FPR code was developed at the U.S. Army Aeroflightdynamics Directorate (AFDD) while the FP3D code was a joint development by ONERA and AFDD. Both of these codes were used to predict the nonlifting, unsteady flow over a rotor operating at high advance ratio and tip speed. Three different rotor tip planform shapes were studied: a rectangular tip, a 30 deg aft swept tip and a 30 deg forward swept tip. Results of these computations are compared to results obtained using an earlier small-disturbances code. Also, the lifting flow over a rectangular tip operating at a slightly different condition was computed. These results are also compared with the small disturbances computations and with experimental results.
A sensitivity study of blade stability in forward flight for a hingeless rotor with respect to structural design variables is carried out using a direct analytical method. Structural design variables include nonstructural mass distribution (spanwise and chordwise), chordwise offset of center of gravity, and blade bending stiffnesses (flap, lag and torsion). The formulation for blade steady response is based on a finite element method in space and time. The vehicle trim and blade steady response are calculated iteratively as one coupled solution using a modified Newton method. Eigenvalues corresponding to different blade modes are calculated using Floquet transition matrix theory. The formulation for derivatives of the eigenvalues with respect to design variables is implemented using a direct analytical approach (chain rule differentiation), and constitutes an integral part of the regular stability analysis. The stability sensitivity derivatives were obtained at a fraction of computation time compared to the frequently adopted finite difference method. A parametric study showed that nonstructural mass and chordwise cg offset of outboarad elements, and lag bending stiffness of inboard elements, have powerful influence on blade stability.
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An experimental program has been conducted in the NASA Lewis Research Center Icing Research Tunnel (IRT) in which an OH-58 tail rotor assembly was operated in a horizontal plane to simulate the action of a typical main rotor. Ice was accreted on the blades in a variety of rotor and tunnel operating conditions and documentation of the resulting shapes was performed. Rotor torque and vibration are presented as functions of time for several representative test runs, and the effects of various parametric variations on the blade ice shapes are shown. This OH-58 test was the first of its kind in the United States and will encourage additional model rotor icing tunnel testing. Although not a scaled representative of any actual full-scale main rotor system, this rig has produced torque and vibration data which will be useful in assessing the quality of existing rotor icing analyses.
An integrated aerodynamic/dynamic optimization procedure is used to minimize blade weight and 4 per rev vertical hub shear for a rotor blade in forward flight. The coupling of aerodynamics and dynamics is accomplished through the inclusion of airloads which vary with the design variables during the optimization process. Both single and multiple objective functions are used in the optimization formulation. The Global Criteria Approach is used to formulate the multiple objective optimization and results are compared with those obtained by using single objective function formulations. Constraints are imposed on natural frequencies, autorotational inertia, and centrifugal stress. The program CAMRAD is used for the blade aerodynamic and dynamic analyses, and the program CONMIN is used for the optimization. Since the spanwise and the azimuthal variations of loading are responsible for most rotor vibration and noise, the vertical airload distributions on the blade, before and after optimization, are compared. The total power required by the rotor to produce the same amount of thrust for a given area is also calculated before and after optimization. Results indicate that integrated optimization can significantly reduce the blade weight, the hub shear and the amplitude of the vertical airload distributions on the blade and the total power required by the rotor.
Despite the fact that the flow over a rotor blade is strongly influenced by locally three-dimensional and unsteady effects, practical experience has always demonstrated that substantial improvements in the aerodynamic performance can be gained by improving the steady two-dimensional charateristics of the airfoil(s) employed. The two phenomena known to have great impact on the overall rotor performance are: (1) retreating blade stall with the associated large pressure drag, and (2) compressibility effects on the advancing blade leading to shock formation and the associated wave drag and boundary-layer separation losses. It was concluded that: optimization routines are a powerful tool for finding solutions to multiple design point problems; the optimization process must be guided by the judicious choice of geometric and aerodynamic constraints; optimization routines should be appropriately coupled to viscous, not inviscid, transonic flow solvers; hybrid design procedures in conjunction with optimization routines represent the most efficient approach for rotor airfroil design; unsteady effects resulting in the delay of lift and moment stall should be modeled using simple empirical relations; and inflight optimization of aerodynamic loads (e.g., use of variable rate blowing, flaps, etc.) can satisfy any number of requirements at design and off-design conditions.
An experiment was conducted to assess the accuracy of a theory for non-isotropic turbulence ingestion. In order to generate non-isotropic turbulence in a controlled environment, a scale model rotor in a closed chamber was used so that the turbulence generated by the rotor was reingested by the recirculating flow. Simultaneous measurements of turbulence inflow properties and far field acoustics were acquired. Measurements confirmed that the inflow turbulence was highly non-isotropic. The measured aerodynamic properties were used as inputs for the noise prediction procedure. The general agreement between the non-isotropic noise prediction procedure and the experiment was good, although the procedure generally overpredicts the quasi-tonal low to mid range frequencies and underpredicts the higher broadband signals. The predicted sound power level as a function of polar angle was in close agreement with measurements, except near the rotor plane, which is not modeled by the present analysis. It is determined that the most sensitive parameter influencing the predicted noise was the turbulence intensity.
Structural optimization of a hingeless rotor is investigated to reduce oscillatory hub loads while maintaining aeroelastic stability in forward flight. Design variables include spanwise distribution of nonstructural mass, chordwise location of blade center of gravity and blade bending stiffnesses (flap, lag and torsion). A comprehensive aeroelastic analysis of rotors, based on a finite element method in space and time, is linked with optimization algorithms to perform optimization of rotor blades. Sensitivity derivatives of blade response, hub loads, and eigenvalues with respect to the design variables are derived using a direct analytical approach, and constitute an integral part of the basic blade response and stability analyses. This approach reduces the computation time substantially; an 80 percent reduction of CPU time to achieve an optimum solution, as compared to the widely adopted finite difference approach. Through stiffness and nonstructural mass distributions, a 60-90 percent reduction in all six 4/rev hub loads is achieved for a four-bladed soft-inplane rotor.
A detailed derivation of a finite-time arbitrary-motion incompressible cascade theory is presented for both Laplace and frequency domains. The generalized cascade lift deficiency function is shown to be consistent with the generalized Theodorsen's lift deficiency function when the wake spacing approaches infinity or when the reduced frequency tends to infinity; it also yields a correct value for the zero reduced frequency limit. Efficient numerical procedures are presented for the evaluation of the cascade lift deficiency function. Numerical examples comparing the cascade lift deficiency function with Loewy's (1957) rotary-wing lift deficiency function in frequency domain are presented. Pade approximants of the cascade lift deficiency function are constructed using a Bode plot approach that allows for complex poles. A general-purpose optimization program is used to determine the coefficients of the approximant.
An integrated aerodynamic/dynamic optimization procedure is used to minimize blade weight and 4/rev vertical shear of a rotor blade in forward flight. Both single and multiple objective functions are used, with constraints imposed on the first four coupled natural frequencies (elastic modes only), the blade aerorotational inertia, and the centrifugal stress. The global criteria approach is used for the multiple objective formulation, and the results are compared with those obtained from single objective function formulations. Optimum designs are compared against a reference blade, and it is shown that optimum results can be obtained in 7-10 cycles.
An enhanced integrated aerodynamic load/dynamic optimization procedure is developed to minimize vibratory root shears and moments. The optimization is formulated with 4/rev vertical and 3/rev inplane shears at the blade root as objective functions and constraints, and 4/rev lagging moment. Constraints are also imposed on blade natural frequencies, weight, autorotational inertia, centrifugal stress, and rotor thrust. The 'Global Criteria Approach' is used for formulating the multi-objective optimization. Design variables include spanwise distributions of bending stiffnesses, torsional stiffness, nonstructural mass, chord, radius of gyration, and blade taper ratio. The program CAMRAD is coupled with an optimizer, which consists of the program CONMIN and an approximate analysis, to obtain optimum designs. The optimization procedure is applied to an advanced rotor as a reference design. Optimum blade designs, obtained with and without a constraint on the rotor thrust, are presented and are compared to the reference blade. Substantial reductions are obtained in the vibratory root forces and moments. As a byproduct, improvements are also found in some performance parameters, such as total power required, which were not considered during optimization.
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