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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21
All sourcesNASA NTRSDOE OSTI
NASA NTRS1992

Infrared Thermography For Welding

Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

Gilbert, Jeffrey L.↗
DOE OSTI2021

Evaluation of Anisotropic Magnetoresistive (AMR) Sensors for a Magnetic Field Scanning System for SRF Cavities

One of the significant causes of residual losses in superconducting radio-frequency (SRF) cavities is trapped magnetic flux. The flux trapping mechanism depends on many factors that include cool-down conditions, surface preparation techniques, and ambient magnetic field orientation. Suitable diagnostic tools are not yet available to quantitatively correlate such factors’ effect on the flux trapping mechanism. A magnetic field scanning system (MFSS) consisting of AMR sensors, fluxgate magnetometers, or Hall probes is recently commissioned to scan the local magnetic field of trapped vortices around 1.3 GHz single-cell SRF cavities. In this contribution, we will present results from sensitivity calibration and the first tests of AMR sensors in the MFSS.

Parajuli, I. P.↗
NASA NTRS1983

The influence of gravity wave breaking on the general circulation of the middle atmosphere

The zonal mean solstice circulation of the global middle atmosphere is simulated using a semi-spectral numerical model. Radiative heating and cooling is computed by the algorithm of Wehrbein and Leovy. Mechanical dissipation is represented by the gravity wave breaking parameterization of Lindzen. An inertial adjustment parameterization is used to prevent the development of inertially unstable meridional shears near the equator. It is shown that gravity wave drag and diffusion in the mesosphere can account for the observed large departure from radiative equilibrium in both summer and winter. Experiments incorporating a forced stationary wavenumber 1 disturbance indicate that planetary wave EP flux convergences, although they may modify the mean flow profile significantly, cannot provide the major source of mechanical dissipation in the winter mesosphere. A simulated sudden warming is accompanied by an equally strong mesospheric cooling. This cooling is caused primarily by the relaxation of the polar mesosphere toward radiative equilibrium when the easterly mean winds in the polar stratosphere induced by the sudden warming reduce the transmission of gravity waves into the mesosphere.

Holton, J. R.↗
DOE OSTI2020

Design and Analysis of a Double Wall, Water Cooled Window for Accelerator Based Mo-99 Production

The electron accelerator based Mo-99 production technique requires the use of Rhodotrons to generate 38 MeV, 6.32 mA pulsed electron beams. The introduction of the pulsed beam structure has introduced fatigue concerns in the vacuum-helium windows that did not exist previously for electron beam production via linear accelerators. Previous analysis has shown that temperature fluctuations of approximately 100°C above and below the steady state operating temperature of ~500°C will occur within the windows. A water cooled window will eliminate this concern by reducing the primary mechanical stress due to the 300-psig helium pressure load as well as the secondary thermally induced stress. Although a water cooled window was considered years ago, the complexities of adding an additional water line was unattractive until now. A double wall, water cooled window has been designed and analyzed for this reason. The water cooled window design is shown to decrease the helium-side window temperature to as low as 125°C, while the vacuum-side window is maintained at 161°C at a water flow rate of 3.2 GPM. These low steady state temperatures reduce the thermal stress of the helium-side window significantly. Also, the primary mechanical stress has been reduced by roughly 50% due to the reduced pressure gradient across the helium-side window (150-psig water and 300-psig helium). Considering a Mo-99 production loss of roughly 1%, the water cooled window is a drastic improvement over the previous helium cooled designs and should be greatly considered for future upgrades and redesign.

43 PARTICLE ACCELERATORS↗
NASA NTRS1975

Analysis of the effects on life of leading-edge holes in an airfoil subjected to arbitrary spanwise and chordwise temperature distributions

The effects of temperature gradients, cooling-hole rim and bulk metal temperatures, and mechanical stress were investigated by using a finite-element structural analysis of a symmetrical airfoil with and without leading-edge holes. The results indicate that leading-edge film cooling is beneficial when large chordwise temperature gradients exist and if the cooling-hole rim temperatures are above the bulk metal temperature. The effects of film cooling at other locations on the airfoil were not considered, and the relative merits of convection or film cooling at the leading edge, in terms of allowable turbine inlet temperature or coolant flow requirements, were not evaluated.

Kaufman, A.↗
NASA NTRS1988

LDR cryogenics

A brief summary from the 1985 Large Deployable Reflector (LDR) Asilomar 2 workshop of the requirements for LDR cryogenic cooling is presented. The heat rates are simply the sum of the individual heat rates from the instruments. Consideration of duty cycle will have a dramatic effect on cooling requirements. There are many possible combinations of cooling techniques for each of the three temperatures zones. It is clear that much further system study is needed to determine what type of cooling system is required (He-2, hybrid or mechanical) and what size and power is required. As the instruments, along with their duty cycles and heat rates, become better defined it will be possible to better determine the optimum cooling systems.

Nast, T.↗
NASA NTRS2003

Realistic Subscale Evaluations of the Mechanical Properties of Advanced Disk Superalloys

A series of experimental powder metallurgy disk alloys were evaluated for their processing characteristics and high temperature mechanical properties. Powder of each alloy was hot compacted, extruded, and isothermally forged into subscale disks. Disks were subsolvus and supersolvus heat treated, then quenched using procedures designed to reproduce the cooling paths expected in large-scale disks. Mechanical tests were then performed at 538, 704, and 815 C. Several alloys had superior tensile and creep properties at 704 C and higher temperatures, but were difficult to process and prone to quench cracking, chiefly due to their high gamma prime solvus temperature. Several other alloys had more favorable processing characteristics due to their lower gamma prime solvus temperature and balanced time-dependent properties at 704 C. Results indicate an experimental low solvus, high refractory alloy can build upon the best attributes of all these alloys, giving exceptional tensile and creep properties at high temperatures with good processing characteristics due to a low gamma prime solvus.

Gabb, Timothy P.↗
NASA NTRS2016

MOPITT Mechanisms 16 Years In-Orbit Operation on TERRA

The 16th anniversary of the launch of NASA's Terra Spacecraft was marked on December 18, 2015, with the Measurements of Pollution in the Troposphere (MOPITT) instrument being a successful contributor to the NASA EOS flagship. MOPITT has been enabled by a large suite of mechanisms, allowing the instrument to perform long-duration monitoring of atmospheric carbon monoxide, providing global measurements of this important greenhouse gas for 16 years. Mechanisms have been successfully employed for scanning, cooling of detectors, and to optically modulate the gas path length within the instrument by means of pressure and gas cell length variation. The instrument utilizes these devices to perform correlation spectroscopy, enabling measurements with vertical resolution from the nadir view, and has thereby furthered understanding of source and global transport effects of carbon monoxide. Given the design requirement for a 5.25-year lifetime, the stability and performance of the majority of mechanisms have far surpassed design goals. With 16 continuously operating mechanisms in service on MOPITT, including 12 rotating mechanisms and 4 with linear drive elements, the instrument was an ambitious undertaking. The long life requirements combined with demands for cleanliness and optical stability made for difficult design choices including that of the selection of new lubrication processes. Observations and lessons learned with regards to many aspects of the mechanisms and associated monitoring devices are discussed here. Mechanism behaviors are described, including anomalies, long-term drive current/power, fill pressure, vibration and cold-tip temperature trends. The effectiveness of particular lubrication formulations and the screening method implemented is discussed in relation to continuous rotating mechanisms and stepper motors, which have exceeded 15 billon rotations and 2.5 billion steps respectively. Aspects of gas cell hermeticity, optical cleanliness, heater problems and SEU effects on accelerometers are also discussed.

Gibson, Andrew S.↗
NASA NTRS2017

Mechanical Design of a 4-Stage ADR for the PIPER mission

The four 1,280 bolometer detector arrays that will fly on the balloon borne PIPER mission will be cooled by a 4-stage adiabatic demagnetization refrigerator (ADR). Two of the three mechanically independent ADR assemblies provide thermal isolation to their salt pills through Kevlar suspensions while the other provides thermal isolation to its salt pill through the use of bellows and Vespel material. The ADR integrates with the detector arrays and it sits in a large bucket Dewar containing superfluid liquid helium. This paper will describe the complex mechanical design of the PIPER ADR, and summarize the mechanical analysis done to validate the design.The four 1,280 bolometer detector arrays that will fly on the balloon borne PIPER mission will be cooled by a 4-stage adiabatic demagnetization refrigerator (ADR). Two of the three mechanically independent ADR assemblies provide thermal isolation to their salt pills through Kevlar suspensions while the other provides thermal isolation to its salt pill through the use of bellows and Vespel material. The ADR integrates with the detector arrays and it sits in a large bucket Dewar containing superfluid liquid helium. This paper will describe the complex mechanical design of the PIPER ADR, and summarize the mechanical analysis done to validate the design.

Cryogenics↗
NASA NTRS2011

A Flux-Pinning Mechanism for Segment Assembly and Alignment

Currently, the most compelling astrophysics questions include how planets and the first stars formed and whether there are protostellar disks that contain large organic molecules. Although answering these questions requires space telescopes with apertures of at least 10 meters, such large primaries are challenging to construct by scaling up previous designs; the limited capacity of a launch vehicle bounds the maximum diameter of a monolithic primary, and beyond a certain size, deployable telescopes cannot fit in current launch vehicle fairings. One potential solution is connecting the primary mirror segments edgewise using flux-pinning mechanisms, which are analogous to non-contacting damped springs. In the baseline design, a flux-pinning mechanism consists of a magnet and a superconductor separated by a predetermined gap, with the damping adjusted by placing aluminum near the interface. Since flux pinning is possible only when the superconductor is cooled below a critical temperature, flux-pinning mechanisms are uniquely suited for cryogenic space telescopes. By placing these mechanisms along the edges of the mirror segments, a primary can be built up over time. Since flux pinning requires no mechanical deployments, the assembly process could be robotic or use some other non-contacting scheme. Advantages of this approach include scalability and passive stability.

Gersh-Range, Jessica A.↗
NASA NTRS1991

SIRTF/IRS cryogenic grating drive mechanism (ARC second positioning at 4 K)

The requirements, design, and test results of a grating drive mechanism for the Infrared Spectrograph (IRS) science instrument on the proposed superfluid helium-cooled Space Infrared Telescope Facility (SIRTF) are described. The IRS grating drive mechanism, tested in the fall of 1989, satisfied all performance requirements in vacuum at 4 K. Measured mechanism performance included: 1.4 arc sec root-mean-square (rms) error positioning resolution; 2.2 arc sec rms position repeatability error, less than 10 millijoules/deg dissipated power; and 170 deg angular range of travel. Mechanisms that precisely position optical elements at very low cryogenic temperatures (at/below 4 K) are vital to the operating success of a number of proposed infrared scientific instruments like those in SIRTF.

Kubitschek, Michael J.↗
NASA NTRS1997

Trade-Wind Cloudiness and Climate

Closed Mesoscale Cellular Convection (MCC) consists of mesoscale cloud patches separated by narrow clear regions. Strong radiative cooling occurs at the cloud top. A dry two-dimensional Bousinesq model is used to study the effects of cloud-top cooling on convection. Wide updrafts and narrow downdrafts are used to indicate the asymmetric circulations associated with the mesoscale cloud patches. Based on the numerical results, a conceptual model was constructed to suggest a mechanism for the formation of closed MCC over cool ocean surfaces. A new method to estimate the radioative and evaporative cooling in the entrainment layer of a stratocumulus-topped boundary layer has been developed. The method was applied to a set of Large-Eddy Simulation (LES) results and to a set of tethered-balloon data obtained during FIRE. We developed a statocumulus-capped marine mixed layer model which includes a parameterization of drizzle based on the use of a predicted Cloud Condensation Nuclei (CCN) number concentration. We have developed, implemented, and tested a very elaborate new stratiform cloudiness parameterization for use in GCMs. Finally, we have developed a new, mechanistic parameterization of the effects of cloud-top cooling on the entrainment rate.

Randall, David A.↗
NASA NTRS1996

A Composite Diagnosis of Synoptic-Scale Extratropical Cyclone Development over the United States

This paper presents a composite diagnosis of synoptic-scale forcing mechanisms associated with extratropical cyclone evolution. Drawn from 12 cyclone cases that occurred over the continental United States during the cool season months, the diagnosis provides a 'climatology' of development mechanisms for difference categories of cyclone evolution ranging from cyclone weakening through three stages of cyclone intensification. Computational results were obtained using an 'extended' form of the Zwack-Okossi equation applied to routine upper-air and surface data analyzed on a 230 km x 230 km grid. Results show that cyclonic vorticity advection, which maximizes in the upper troposphere, was the primary contributor to cyclone development regardless of the stage of development. A second consistent contributor to development was latent heat release. Horizontal temperature advection, often acknowledged as a development mechanism, was found to contribute to development only during more intense stages. During weakening and weaker development stages, temperature advection opposed development, as the warm-air advection invariably found at upper levels was dominated by cold air advection in the lower half of the troposphere. In the more intense stages, development was moderated by dry-adiabatic cooling associated with the ascending vertical motions.

Rolfson, Donald M.↗
NASA NTRS1993

The cooling rates of pahoehoe flows: The importance of lava porosity

Many theoretical models have been put forward to account for the cooling history of a lava flow; however, only limited detailed field data exist to validate these models. To accurately model the cooling of lava flows, data are required, not only on the heat loss mechanisms, but also on the surface skin development and the causes of differing cooling rates. This paper argues that the cause of such variations in the cooling rates are attributed, primarily, to the vesicle content and degassing history of the lava.

Jones, Alun C.↗
NASA NTRS1979

Thermal-structural Design Study of an Airframe-integrated Scramjet

Design concepts for the cooled structures assembly for the Langley Scramjet engine, for engine subsystems, and for the aircraft/engine interface were developed and evaluated. Results show that the objectives for the Scramjet engine can be met. A thermal protection system was defined that makes it possible to attain a life of 100 hours and 1000 cycles, which is the specified goal. With stoichiometric combustion, the fuel provides an adequate heat sink for cooling the engine at Mach numbers up to 9 at the minimum fuel flow condition. The mechanical design is feasible for manufacture using conventional materials. For the cooled structures in a six-module engine, the mass per unit capture area is 1328 kg/sq m (259 lb/sq ft). The total mass of a six-module engine assembly including the fuel system is 1577 kg (3477 lb).

Buchmann, O. A.↗
NASA NTRS1989

The flexure assembly design for the SIRTF one-meter primary mirror

A titanium flexure assembly for the Space Infrared Telescope Facility (SIRTF) 1-m primary mirror has been designed to accommodate: (1) the cryogenic cool-down effect on the optical performance of the mirror, (2) the Shuttle launch-load environment, and (3) the support-baseplate manufacturing tolerances. Numerous iterations involving a multidimensional design space search led to an assembly design that provides the stiffness and strength in the vertical (optical axis) and tangential directions to accommodate launch loads, but is compliant radially to accommodate cryogenic cool down. A 'folded back' titanium flexure system was required because of the differential thermal contraction of the aluminum telescope baseplate support and the fused-silica mirror. This unique and innovative flexure assembly represents a totally passive mechanism for accommodating the design launch loads, cryogenic cool down, and out-of-plane baseplate effects.

Richard, R. M.↗
NASA NTRS2011

Design of the PIXIE Cryogenic System

The Primordial Inflation Explorer (PIXIE) is a proposed m1ss1on to study the polarization of the remnant cosmic microwave background with the goal of finding and understanding primordial gravity waves. The instrument has been designed to capture this information across the entire sky by rejecting foreground signals and suppressing systematic error by multiple differencing methods. The instrument operates at a temperature very close to the Cosmic Microwave Background of 2.7 K, while the detectors operate at 0.1 K. The PIXIE cryogenic system provides this in low Earth orbit by making use of 3 subsystems. Lightweight, simply deployed shields provide protection against the Earth and Sun while passively cooling wiring and instrument supports at 150 K. A mechanical cryocooler precools wires and supports at 68, 17, and 4.5 K while its compressors operate at room temperature. And finally two adiabatic demagnetization refrigerators cool the instrument from 4.5 to 2.7 K and cool the detectors to 0.1 K. Staged cooling in this manner allows a thermodynamically efficient use of relatively mature technologies that can be fully demonstrated before flight..

DiPirro, Michael↗
NASA NTRS2012

Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

Telesman, J.↗