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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Effect of CeLa addition on the microstructures and mechanical properties of Al-Cu-Mn-Mg-Fe alloy

Development of high strength lithium battery shell alloy is highly desired for new energy automobile industry. The microstructures and mechanical properties of Al-Cu-Mn-Mg-Fe alloy with different CeLa additions were investigated through optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Rietveld refinement and tensile testing. Experimental results indicate that Al{sub 8}Cu{sub 4}Ce and Al{sub 6}Cu{sub 6}La phases formed due to CeLa addition. Addition of 0.25 wt.% CeLa could promote the formation of denser precipitation of Al{sub 20}Cu{sub 2}Mn{sub 3} and Al{sub 6}(Mn, Fe) phases, which improved the mechanical properties of the alloy at room temperature. However, up to 0.50 wt.% CeLa addition could promote the formation of coarse Al{sub 8}Cu{sub 4}Ce phase, Al{sub 6}Cu{sub 6}La phase and Al{sub 6}(Mn, Fe) phase, which resulted in weakened mechanical properties. - Highlights: •Al-Cu-Mn-Mg-Fe alloys with different CeLa addition were fabricated through casting and rolling. •Al{sub 8}Cu{sub 4}Ce and Al{sub 6}Cu{sub 6}La phases formed after CeLa addition. •Addition of 0.25 wt.% CeLa promoted formation of denser precipitates of Al{sub 20}Cu{sub 2}Mn{sub 3} and Al{sub 6}(Mn, Fe). •Mechanical properties of the alloy was improved after 0.25 wt.% CeLa addition.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Experimental Study on Microstructure and Hardness of Pure Titanium Subjected to Torsion Deformation at Different Temperatures

The studies of mechanical property, microstructure evolution and fracture analysis in pure titanium processed by torsion deformation at 298, 673 and 1073 K are conducted systematically. The variations of mechanical property of deformed pure titanium are shown through Vickers hardness evaluation. During torsion at 298 K, the grains are refined and elongated, but the α phase with different shapes precipitates for twisted samples at 673 and 1073 K. The fracture appearance indicates that the elongated dimples occur on fracture surface at 298 K. Besides, a large number of shear facets are arranged. However, typical intergranular fracture appearance with lots of blocks in polyhedral shape covers the fracture surface at 673 and 1073 K, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2012

In situ formation of sintered cordierite–mullite nano–micro composites by utilizing of waste silica fume

Highlights: ► We succeeded to obtain in situ formed sintered cordierite–mullite nano–macro composites from waste and pure materials at 1400 °C. ► Their sinterability was greatly dependent on both firing temperature and composition. ► XRD patterns showed that the optimum temperature required for formation of sintered cordierite–mullite nano–macro composites was achieved at 1400 °C. ► The batch containing 70 wt.% cordierite and 30 wt.% mullite exhibited the best properties. ► Microstructures of the densified composites were composed of nano–macro cordierite–mullite structures. -- Abstract: This study aims at in situ formation of sintered cordierite–mullite nano–macro composites having high technological properties using waste silica fume, calcined ball clay, calcined alumina, and magnesia as starting materials. The starting materials were mixed in different ratios to obtain different cordierite–mullite composite batches in which the cordierite contents ranged from 50 to 100 wt.%. The batches were uni-axially pressed at 100 MPa and sintered at 1350, 1400 and 1450 °C to select the optimum temperature required for cordierite–mullite nano–macro composites formation. The formed phases were identified by X-ray diffraction (XRD) pattern. The sintering parameters in terms of bulk density (BD) and apparent porosity (AP) were determined. The microstructure of composites has been investigated by scanning electron microscope (SEM). Cold crushing strength (CCS) of the sintered batches was evaluated. The result revealed that the cordierite–mullite nano–macro composites were in-situ formed at 1400 °C. The batch containing 70 wt.% cordierite showed good physical and mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Effect of cold rolling on microstructure and mechanical property of extruded Mg–4Sm alloy during aging

Microstructure and mechanical properties of the Mg–4Sm (wt.%) alloy, prepared via combined processes of extrusion, cold rolling and aging, have been investigated. The hot extruded alloy exhibits a weak rare earth magnesium alloy texture with < 11 − 21 >//ED, while the cold-rolled alloy shows a stronger basal texture with < 0001 >//ND. Many tensile twins and double twins are observed in grains after rolling. The cold-rolled alloy shows a weak age-hardening response compared with the extruded alloy, which is the result of more precipitation in the twin boundary during aging. The rolled alloy exhibits almost no precipitate free zone during aging compared with the extruded alloy. The higher proof stress of the rolled alloy in peak-aged condition is attributed to the presence of twin boundaries, stronger basal texture, higher dislocation density, and the suppression of precipitate free zone compared with the extruded alloy. - Highlights: • No precipitate free zone appears in cold-rolled alloy after aging. • Segregation and precipitates are observed in twin boundaries and grain boundaries. • Cold-rolled alloy shows a weak age-hardening response.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of finish rolling temperature on the microstructure and mechanical properties of Mg-8.5Al-0.5Zn-0.2Mn-0.15Ag alloy sheets

Highlights: • The microstructure is strongly depending on the finish rolling temperature. • Extensive shear zones parallel distributed across the sheets. • The formation process of shear zones in RH and RL are different. • Shear zones decide the mechanical anisotropy of the whole sheet. - Abstract: Mg-8.5Al-0.5Zn-0.2Mn-0.15Ag (wt%) magnesium sheets were produced with various final rolling temperatures, and their microstructures and mechanical properties were characterized. It was found that low final rolling temperature (LT) resulted in stronger heterogeneity, stronger basal texture and higher strength compared with the high final rolling temperature (HT). Considerable shear zones were observed within both the LT and HT sheets, even though their microstructures, formation mechanisms and mechanical properties were different. Preliminary analysis suggests that the shear zones exert great influence on the mechanical anisotropy of whole sheets.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Nano-modification to improve the ductility of cementitious composites

Effect of nano-sized mineral additions on ductility of engineered cementitious composites (ECC) containing high volumes of fly ash was investigated at different hydration degrees. Various properties of ECC mixtures with different mineral additions were compared in terms of microstructural properties of matrix, fiber-matrix interface, and fiber surface to assess improvements in ductility. Microstructural characterization was made by measuring pore size distributions through mercury intrusion porosimetry (MIP). Hydration characteristics were assessed using thermogravimetric analysis/differential thermal analysis (TGA/DTA), and fiber-matrix interface and fiber surface characteristics were assessed using scanning electron microscopy (SEM) through a period of 90 days. Moreover, compressive and flexural strength developments were monitored for the same period. Test results confirmed that mineral additions could significantly improve both flexural strength and ductility of ECC, especially at early ages. Cheaper Nano-CaCO{sub 3} was more effective compared to nano-silica. However, the crystal structure of CaCO{sub 3} played a very important role in the range of expected improvements.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Processing and mechanical properties - 2016-0032

Hot extrusion is used within the forming route of cladding tubes to deform the billets into tube hollows, which are then cold-rolled to produce the final tubes with the suitable properties for in-reactor use. The hot extrusion goals are to give the appropriate geometry for cold pilgering (diameter and wall thickness suitable for cold-rolling mills, good concentricity) without surface defects and microstructural heterogeneities, which are detrimental for subsequent rolling. To ensure a good quality of the tube hollows, extrusion parameters (e.g., temperature of the billet, ram speed, extrusion ratio, lubrication) and extrusion tools have to be chosen as a function of the press capacity and mechanical and microstructural properties of the extruded alloy. For this purpose, finite-element and analytical models are used in addition to experimental tests. These models, particularly the former, can take into account the thermomechanical coupling that occurs in the tube and the tools during extrusion and provides a good prediction of the extrusion pressure and thermomechanical history of the extruded product. Together with a microstructural evolution model identified with small-scale extrusion tests, torsion tests, and heat treatments, this last result can also be used to calculate the fragmentation of the microstructure in the die and the meta-dynamic recrystallization after extrusion. Once validated against experimental data, numerical models were used to better understand and master the extrusion loads, the microstructure evolutions at the front end of the extruded tubes, and the temperature and stresses applied to the tools. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of trace amounts of added Sc on microstructure and mechanical properties of 2055 aluminum alloy

Highlights: • Effect of trace Sc on microstructure and mechanical properties in 2055 Al-alloy was investigated. • T{sub 1} is the main strengthening phase in Sc free and Sc added 2055 alloy at the aging temperature of 175°C and 200°C. • The refinement of T{sub 1} by Sc addition depends on the aging temperature. • Mechanical properties were deteriorated by Sc at the aging temperature of 175°C and improved at 200°C aging treatment. - Abstract: The effects of Sc additions and isothermal aging on the microstructure and mechanical properties of 2055 aluminum alloy have been investigated. The isothermal aging temperatures investigated were 175 °C and 200 °C. Results show that the aging temperature does not affect the type of precipitates in both Sc-free and Sc-added 2055 Al alloys. While remarkable changes in the size and number density of T{sub 1} (Al{sub 2}CuLi) precipitates have been observed. For samples aged at 175 °C for 8 h, the average length of T{sub 1} precipitates was increased from 39.9 nm to 45.6 nm, the number density decreased from 5.77 × 10{sup 22} m{sup −3} to 3.68 × 10{sup 22} m{sup −3} after Sc addition. On the contrary, when samples were aged at 200 °C for 8 h, the length decreased from 59.89 nm to 43.32 nm and number density increased from 2.13 × 10{sup 22} m{sup −3} to 3.00 × 10{sup 22} m{sup −3} by adding trace Sc. Slight deterioration of tensile strength and yield strength with higher ductility was founded at the aging temperature of 175 °C for 8 h due to the larger size and lower number density of T{sub 1} precipitates along with the formation of a W (AlCuSc) phase during the casting or homogenization processes. When aging temperature increased to 200 °C, tensile strength and yield strength were significantly improved by Sc addition without losing ductility. Highly dense fine T{sub 1} precipitates take responsible for the strength improvement, and to some extent it compensated the strength loss caused by the formation of W phase. A “vacancy-prison” mechanism was adopted to explain the effect of Sc additions on the precipitation of T{sub 1} phase as a function of aging temperature.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Effect of (Bi, La)(Fe, Zn)O{sub 3} thickness on the microstructure and multiferroic properties of BiFeO{sub 3} thin films

The effect of Bi{sub 0.90}La{sub 0.10}Fe{sub 0.90}Zn{sub 0.10}O{sub 3} (BLFZO) thicknesses on the microstructure and multiferroic properties of BiFeO{sub 3} (BFO) thin films was investigated, and all bilayered thin films were grown on Pt-coated silicon substrates without any buffer layers by a radio frequency sputtering. A (110) orientation is dominant in all the bilayers, and two grain growth modes are identified in these bilayers by using an atomic force microscope, where different grain growth modes significantly affect their leakage behavior. The dielectric constant ({epsilon}{sub r}) of bilayers gradually increases, and magnetic properties were deteriorated with the addition of BLFZO with a higher {epsilon}{sub r} and a weaker magnetic behavior. An enhanced ferroelectric behavior of 2P{sub r} {approx} 116.2 {mu}C/cm{sup 2} and 2E{sub c} {approx} 524 kV/cm could be observed in the BFO/BLFZO bilayered thin film with 80 nm BLFZO layer owing to a higher orientation degree of (110) and an interface coupling together with a lower leakage current density. As a result, electrical properties of BFO could be tailored by modifying the thicknesses of BLFZO.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Image processing workflow yielding high contrast synchrotron nanoscale computed tomography data from Ni-YSZ electrodes

The operating lifetime of Ni-YSZ fuel electrodes used in solid oxide electrolysis cells and fuel cells (SOECs and SOFCs) is limited by Ni redistribution, one of the primary degradation mechanisms that must be overcome to extend the longevity and maximize the performance of SOECs and SOFCs. To achieve this, 3D microstructural data is needed to relate both initial performance and performance loss over time to microstructural properties and their evolution throughout operation under various conditions. However, 3D microstructure data remains relatively scarce within the literature due to multiple challenges in acquiring and analyzing such data reliably. This work presents a workflow for acquiring and processing synchrotron X-ray nanoscale computed tomography (nano-CT) data from Ni-YSZ electrodes. Parameters for each step in the nano-CT workflow are described up to the final result (a 3D reconstruction), with particular emphasis on image alignment using freely available software. Following the results of a parametric sweep of the image alignment step, high contrast, low signal-to-noise 3D nano-CT data is obtained with relatively short compute times. While the exact methods best suited to samples with different microstructural qualities, or similar Ni-YSZ nano-CT data obtained from other sources may deviate from the solution found herein, this work also generalizes the decision points and evaluation of each step to provide a starting point to adapt this workflow to other datasets.

08 HYDROGEN↗
DOE OSTI2019

Microstructure and mechanical properties of oxide dispersion strengthened FeCoNi concentrated solid solution alloys

Microstructure and mechanical properties of two kinds of oxide dispersion strengthened concentrated solid solution alloys (CSAs), FeCoNi-1.5Y 2 O 3 (FCNY) and FeCoNi-1.2Ti-1.5Y 2 O 3 (FCNTY), are studied through a comparing investigation with FeCoNi (FCN) CSAs. All these alloys are fabricated by mechanical alloying, spark plasma sintering, hot rolling and annealing treatment. For three kinds of alloys, both the as-milled powders and bulk materials are of single face-centered cubic structure. Electron backscattered diffraction results reveal that the texture transformation is suppressed during the hot rolling process because the movement of grain boundaries is hindered by the oxide particles. Compared with FCN CSAs, grains are refined by 43% and 47% for FCNY and FCNTY CSAs, respectively. Nano-sized Y 2 O 3 (monoclinic structure) and Y 2 Ti 2 O 7 (pyrochlore structure) particles are uniformly distributed in FCNY and FCNTY CSAs, respectively. Both Y2O3 and Y2Ti2O7 particles show a semi-coherent relationship with the matrix. Yield strength of FCN, FCNY and FCNTY CSAs is 559, 981 and 1050 MPa, respectively. Theoretical calculations illustrate that high strength of FCNY and FCNTY CSAs comes from refined grains and high-density nano-sized oxide particles.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Connect microstructure evolution to property degradation with validated simulation

Reliable material performance is required for plasma-facing material (PFM) candidates. Previous research has shown that plasma and neutron radiation exposure induces microstructural changes in PFMs; changes in thermal and electrical conductivities and in material hardening and embrittlement were also observed after neutron irradiation. These material property changes will negatively impact the performance of the PFMs in a fusion reactor. Despite the well-known connection between material microstructure, properties, and performance, there is a need for validated modeling capabilities connecting PFM property degradation with microstructural evolution under fusion-relevant conditions. We are developing a simulation capability to couple plasma-induced microstructural evolution to material property degradation. Our approach relies on deliberate mapping between individual simulation models and experimental characterization for validation. The open-source Multiphysics Object-Oriented Simulation Environment (MOOSE) software was used for this simulation capability development. A MOOSE phase-field model was coupled with the cluster dynamics code, Xolotl, to predict microstructural evolution. Microstructure characterization techniques, including scanning electron microscopy (SEM), transmission electron microscopy (TEM), and laser scanning confocal microscopy (LSCM) are used to validate these microstructural evolution simulations. Calculation of thermal and electrical conductivities with first principles simulations was performed for bulk material and for grain boundaries; these results are used within MOOSE models to calculate effective thermal and electrical conductivities as a function of grain characteristics. Thermoreflectance and four-probe techniques were employed to measure the thermal and electrical conductivities, respectively. A MOOSE crystal plasticity model was adapted to predict microstructure-sensitive deformation behavior, and X-ray diffraction (XRD) was used to collect bulk dislocation density data for validation. After individual simulation validation, these models are coupled to predict material property changes resulting from plasma exposure. We focused here on an experimental design to emphasize the separate effects of moderate thermal loads and plasma exposure using tungsten. Annealing of tungsten was performed under a protective environment for temperatures ranging from 500$^o$C to 1500$^o$C. The plasma exposure was completed in the Tritium Plasma Experiment at Idaho National Laboratory under a deuterium flux of 1e22 $\frac{D}{m^2s}$. This incremental approach is employed to build confidence in the modeling capability: separate-effects tests ensure that the models capture key mechanisms from single environmental conditions before predicting PFM property degradation under combined loads. We will show our early results from coupling these simulation models to predict PFM property changes from microstructural evolution. Comparisons of the simulation results with preliminary validation data will be discussed.

36 - MATERIALS SCIENCE↗
DOE OSTI2018

Effect of the Fe/Ba Ratio and Sintering Temperature on Microstructure and Magnetic Properties of Barium Ferrites Prepared by Hydrothermal Method

Magnetoplumbite-type (M-type) hexagonal barium ferrite particles were synthesized by a hydrothermal method. The structure and magnetic properties of barium ferrites were investigated systematically, which indicated that the ratio of Fe/Ba (R{sub F/B}) and sintering temperature have an important effect on structure and performance. Phase composition, micro-morphology, and magnetic properties of the particles were investigated by X-ray powder diffraction (XRD) analysis, scanning electron microscopy (SEM), and vibrating sample magnetometry (VSM). When the ratio of Fe/Ba (R{sub F/B}) is even low or high, inferior images of XRD could be attained with certain impurities. When R{sub F/B} = 8, the single phase could be obtained without impurities. Micro-morphology of the particles exhibits the uniform plane hexagonal structures of nano-sized M-type ferrites when sintered at 800 °C. Saturation magnetization (M{sub s}) reaches the maximum value at R{sub F/B} = 7 (M{sub s} = 45.07 emu/g). The value of coercivity (H{sub c}) increases with the growth of R{sub F/B}, and H{sub c} is up to 6207 Oe when R{sub F/B} = 7. The effect of R{sub F/B} and temperature on magnetization (M{sub s}) and coercivity (H{sub c}) was studied in this paper.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Influence of Ba Substitutions on Microstructure and Magnetic Properties of La–Ca–Co System Permanent Ferrite

La{sub 0.6}Ca{sub 0.4−x}Ba{sub x}O⋅n/2(Fe{sub 1−y}Co{sub y}){sub 2}O{sub 3}(x = 0, 0.05, 0.1, 0.15 and 0.2) permanent ferrite materials were prepared by ceramic technique. The topography and the structure were characterized by scanning electron microscopy (SEM) and x-ray diffraction (XRD), respectively. The magnetic properties were measured using vibrating sample magnetometer (VSM) and digital magnetometer. Single M-phase and flake-like grains were obtained for samples without Ba substitution(x = 0), and the magnetic properties of the pre-sintering La–Ca–Co ferrite were as follows: B{sub r} = 440 mT, H{sub cb} = 296 kA/m, H{sub cj} = 426 kA/m, (BH){sub max} = 36.6 kJ/m{sup 3} and H{sub k}/H{sub cj} = 0.83. When Ca was substituted by Ba, pre-sintered powder presents single M-phase structure and close three-dimensional size of grains, resulting in an improved rectangle ratio of sintered magnet. The rectangle ratio of sintered magnet reaches a maximum of 0.93 when x = 0.1. By optimizing process parameters, M-type La–Ca–Ba–Co sintered magnet was prepared with B{sub r} = 445 mT, H{sub cb} = 337 kA/m, H{sub cj} = 420 kA/m, (BH){sub max} = 38.6 kJ/m{sup 3} and H{sub k}/H{sub cj} = 0.95.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Microstructure and Magnetic Properties of Ba{sub 0.95}Y{sub 0.05}Fe{sub 12−x}Co{sub x}O{sub 19} Hexaferrites

Magnetoplumbite-type (M-type) barium ferrites doped with different Y–Co doping content Ba{sub 0.95}Y{sub 0.05}Fe{sub 12−x}Co{sub x}O{sub 19} (x = 0, 0.1, 0.2, 0.3, 0.4, and 0.5) were successfully prepared by ceramic process and investigated in this paper for the first time. X-ray diffraction were used to analyze the phase of the prepared sample. The scanning electron microscopy (SEM) was used to measure the morphology, and magnetic properties were measured by vibrating sample magnetometer (VSM). The results of XRD show that the single phase of M-type barium ferrites was obtained with the increase of Co content (x), but α-Fe{sub 2}O{sub 3} occurred when x exceeds 0.3. The SEM results exhibit the uniform plane hexagonal structures of M-type ferrites with all range of Co doping content. VSM results display that magnetization (M{sub s}) and coercivity (H{sub c}) show the same tendency that their values first increase and then decrease with the increase of Co content.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Investigation of Microstructural and Magnetic Properties of BaV{sub x}Fe{sub 12−x}O{sub 19} Nanohexaferrites

Nanohexaferrites of BaV{sub x}Fe{sub 12−x}O{sub 19} (0.0 ≤ x ≤ 0.1) were prepared using sol–gel auto-combustion. The structure and morphology of BaV{sub x}Fe{sub 12−x}O{sub 19} (0.0 ≤ x ≤ 0.1) nano-sized hexaferrites were explored by X-ray diffraction (XRD), scanning electron microscopy (SEM) coupled with EDXS. XRD analysis indicated particle size in the 55–60-nm interval. SEM and EDXS investigations confirmed the formation of the desired composition of V-substituted Ba-hexaferrites. The magnetic properties of products were studied. The magnetic M(H) hysteresis loops revealed that all produced nanohexaferrites display ferromagnetic-like comportment. The deduced saturation magnetization (M{sub s}), retentivity (M{sub r}), magneto-crystalline anisotropy fields (H{sub a}), and coercive field (H{sub c}) were enhanced for low V{sup 3+} contents and were maximum for BaV{sub 0.04}Fe{sub 11.96}O{sub 19} (x = 0.04) nanohexaferrites, showing the strengthening of magnetic properties.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2015

Synthesis, microstructure and magnetic properties of Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} soft magnetic composite core

Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} soft magnetic composite core have been synthesized via a modified stöber method combined with following high temperature sintering process. Most of conductive Fe{sub 3}Si{sub 0.7}Al{sub 0.3} particles could be uniformly coated by insulating SiO{sub 2} using the modified stöber method. The Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles exhibited good soft magnetic properties with low coercivity and high saturation magnetization. The reaction 4Al+3SiO{sub 2}=2α-Al{sub 2}O{sub 3}+3Si took place during the sintering process. As a result the new Fe{sub 3}Si/Al{sub 2}O{sub 3} composite was formed. The Fe{sub 3}Si/Al{sub 2}O{sub 3} composite core displayed more excellent soft magnetic properties, better frequency stability at high frequencies, much higher electrical resistivity and lower core loss than the pure Fe{sub 3}Si{sub 0.7}Al{sub 0.3} core. The method of introducing insulating layers surrounding magnetic particles provides a promising route to develop new and high compact soft magnetic materials with good magnetic and electric properties. - Graphical abstract: In Fe{sub 3}Si/Al{sub 2}O{sub 3} composite, Fe{sub 3}Si phases are separated by Al{sub 2}O{sub 3} layers and the eddy currents are confined in Fe{sub 3}Si phases, thus increasing resistivity and reducing core loss. - Highlights: • Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} core–shell particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} cores were prepared. • Fe{sub 3}Si{sub 0.7}Al{sub 0.3} particles could be uniformly coated by nano-sized SiO{sub 2} clusters. • Fe{sub 3}Si{sub 0.7}Al{sub 0.3}@SiO{sub 2} particles and Fe{sub 3}Si/Al{sub 2}O{sub 3} cores showed good soft magnetic properties. • Fe{sub 3}Si/Al{sub 2}O{sub 3} had lower core loss and better frequency stability than Fe{sub 3}Si{sub 0.7}Al{sub 0.3} cores.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Microstructure and fracture properties of open-cell porous Ti-6Al-4V with high porosity fabricated by electron beam melting

Highlights: • The Ti-6Al-4V foams with 80% high porosity are prepared by electron beam melting. • The ligament width appears to play the major role for mechanical properties. • The work of fracture is a linear function of ligament width and roughness/width ratio. - Abstract: The open-cell porous Ti-6Al-4V structure with high porosity, intended to be applied as replacement for human cancellous bone, were fabricated by electron beam melting (EBM). Computer aided design (CAD) was applied to design porous structures using the same unit cell with different unit cell sizes from 2.5 to 4 mm, different ligament widths from 600 to 900 μm, and different pore sizes from 1200 to 1800 μm, in order to achieve high porosity of 80% in avoiding the stress shielding effect. In comparison with the CAD designs and the EBM samples, there were minor discrepancies in terms of pore size and ligament width, mainly a result of melting pool. The measured data on the Young's modulus and yield strength of the EBM porous samples can be predicted by the Gibson and Ashby model. All samples with high porosity were found to match well with cancellous bone, with Young's modulus of 2 GPa and yield stress of 31 MPa, effective to diminish the risk of stress shielding effect. For porous EBM sample with high 80% porosity, the work of fracture can increase from 15.9 to 47.6 kJ/m{sup 2} with increasing ligament width from 600 to 900 μm.

36 MATERIALS SCIENCE↗