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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 379 records · Page 21

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NASA NTRSDate not supplied

Dynamic Bellows for a Pulse Tube Cryocooler Application

Electrified aircraft propulsion systems will require powertrain components that are both lightweight and highly efficient. NASA’s 1.4 MW High Efficiency Megawatt Motor (HEMM) has been designed to run at 6800 RPM with >98% efficiency and 16 kW/kg, achieving low losses by incorporating a cryocooler within its rotor shaft to cool superconducting DC windings. A pulse-tube cryocooler typically contains an oscillating piston that drives acoustic waves; however, leakage around the piston reduces the efficiency of the cryocooler. A metal bellows was designed to replace the piston to allow for little to no leakage. The requirements for this bellows were extreme in terms of displacement amplitude, oscillating pressure amplitude, temperature, and frequency. It was determined that an off-the-shelf edge-welded bellows would not work for this application, so a custom bellows was designed to include full convolutions welded only on their outer diameters where the stress is lower. Several high-fatigue-strength materials were considered, including 17-4PH H900 and Aermet 100. The final bellows design includes 74 convolutions with a variable inner diameter that helps distribute and reduce the dynamic stress throughout the length rather than concentrating the high stress in one location. To test the concept, a short 10-convolution bellows with constant inner diameter was designed for testing. One short bellows test article was fabricated with the outer diameter weld, and one by 3D printing. Both will be fatigue-tested with the goal of achieving 10^7 cycles.

Bellows↗

NASA NTRSDate not supplied

Initial Regulatory and Certification Approach for the SUSAN Electrofan Concept

New aircraft concepts and associated technologies are required to meet emerging environ-mental impact goals, while still meeting established airworthiness certification standards and regulations. The SUbsonic Single Aft eNgine (SUSAN) Electrofan is one of these concepts, utilizing a single aft-mounted engine, electrified aircraft propulsion, and an emergency backup battery. This paper explores the current certification and regulatory barriers to this novel aircraft design and the potential methods for adapting certification and regulatory requirements for the SUSAN Electrofan concept. Although some certification requirements, such as the Extended Operations regulations for continued operation after the loss of an engine, can be met with only minor changes, other requirements require modifications to the regulations or the aircraft concept for compliance. Early insight to the certification approach for the SUSAN concept, while the design is still undergoing trade space exploration, allows the development of the aircraft alongside any modifications to certification standards.

SUSAN Electrofan↗

NASA NTRSDate not supplied

Electrical System Trade Study for SUSAN Electrofan Concept Vehicle

The SUSAN Electrofan Aircraft concept is a subsonic regional jet transport aircraft that utilizes a single turbofan engine and Electrified Aircraft Propulsion (EAP) to enable propulsive and aerodynamic benefits to reduce fuel usage, emissions, and cost. This paper is a trade space exploration of the electrical system for the concept aircraft, including possible system architectures, and a review of the specific powers and efficiencies required for the electrical components to realize the EAP system.

Joseph M Haglage↗

NASA NTRSDate not supplied

Subsonic Single Aft Engine (SUSAN) Transport Aircraft Concept and Trade Space Exploration

A trade space exploration of a new NASA regional transport aircraft concept called the SUbsonic Single Aft eNgine (SUSAN) Electrofan is presented. The SUSAN concept uses a 20MW Electrified Aircraft Propulsion (EAP) system to enable advance Propulsion Airframe Integration (PAI) in transport category aircraft. Alternative fuels will be used to reduce the amount of emissions per energy used. By combining these features there is the potential to reduce aircraft emissions by 50% per passenger/mile while retaining the size, speed, and range of large regional jets. SUSAN is has a 750 mile economic mission, a 2500 mile design range and a maximum capacity of 180 passengers. The SUSAN configuration utilizes a single aft mounted engine and distributed electric wing-mounted thrusters on a tube and wing arrangement with a T-tail empennage. The SUSAN Electrofan employs a hybrid powertrain to enable: single turbofan operation on a large transport category aircraft; increased aerodynamic and propulsive efficiency through placement of electric engines; optimized turbofan sizing and efficiency through control and electric boosting, reduced control surface sizing through thrust augmentation. A single use battery is employed as the power source in case of turbofan failure. The design study also considers the constraints of operating within the current airport, airspace and economic constraints. This paper presents the status of the trade space exploration; however the concept definition is not finished. Forward work includes optimizing the overall aircraft configuration and including certain hard to model features like boundary layer ingestion or natural laminar flow across all appliable subsystems. Additional work forward work is a more extensive analysis of the configuration using alternative fuels.

Ralph H. Jansen↗

NASA NTRSDate not supplied

Conceptual Exploration of Aircraft Configurations for the SUSAN Electrofan

This paper presents an aircraft configuration trade space exploration for NASA’s SUbsonicSingle Aft eNgine (SUSAN) Electrofan, which is a 180 passenger regional class transport aircraftthat utilizes electrified aircraft propulsion and advanced propulsion airframe integrationtechnologies to enable reduced fuel consumption and emissions. At its core is a hydrocarbonfuel-consuming aft fuselage propulsor that produces 35% of the total thrust while generatingpower to drive wing-mounted electric propulsors, which produce the remaining 65% thrust.This power is extracted from the aft fuselage propulsor via a set of generators and is managedwith the help of a rechargeable battery, classifying the propulsion system as hybrid electric.Investigated in this work are different aft fuselage propulsor concepts, several wing propulsorconfigurations, and different types of stability and control strategies that can be accommodatedby this hybrid electric system architecture, with an emphasis on aircraft performance. Resultsobtained using a low-order multidisciplinary design and analysis framework demonstrate thateven with a subset of the advanced technologies that are being considered for the SUSANElectrofan, significant improvements to fuel efficiency can be achieved.

CAS↗

NASA NTRSDate not supplied

Brief Overview of Subsonic Single Aft Engine (SUSAN) Transport Aircraft Concept and Trade Space Exploration

The SUSAN concept uses a 20-megawatt Electrified Aircraft Propulsion system to enable advance Propulsion Airframe Integration in transport category aircraft. Alternative fuels will be used to reduce the amount of emissions per energy used. By combining these features there is the potential to reduce aircraft emissions by 50 percent per passenger/mile while retaining the size, speed, and range of large regional jets. The SUSAN is has a 750-mile economic mission, a 2500-mile design range and a maximum capacity of 180 passengers. The SUSAN configuration utilizes a single aft mounted engine and distributed electric wing-mounted thrusters on a tube and wing arrangement with a T-tail empennage. The SUSAN Electrofan employs a hybrid powertrain to enable: single turbofan operation on a large transport category aircraft; increased aerodynamic and propulsive efficiency through placement of electric engines; optimized turbofan sizing and efficiency through control and electric boosting, reduced control surface sizing through thrust augmentation. A single use battery is employed as the power source in case of turbofan failure. The design study also considers the constraints of operating within the current airport, airspace, and economic constraints. Forward work includes optimizing the overall aircraft configuration and including certain hard to model features like boundary layer ingestion or natural laminar flow across all appliable subsystems. Additional work forward work is a more extensive analysis of the configuration using alternative fuels.

Ralph Jansen↗

NASA NTRSDate not supplied

A Proposed Taxonomy for Advanced Air Mobility

There has been a large growth in interest of utilizing new technologies—most notably electrified propulsion and automation—as well as new business models to bring aviation services into the daily lives of a greater segment of society. Generally, these services are envisioned to augment existing ground modes of transportation or to enable new operating capabilities for shorter-range aviation missions. These services, which have become known as advanced air mobility (AAM), include passenger transportation, cargo transportation, and aerial work missions, such as aerial photography. In this paper we describe advanced air mobility and provide a framework based on demand and supply concepts that can be used for developing a taxonomy for AAM with a focus on passenger applications. This taxonomy is intended to facilitate the nascent AAM stakeholder community in adopting a common terminology and to enable better coordination among disparate AAM research and development activities.

advanced air mobility↗

NASA NTRS2022

NASA Analysis of Alternatives Study for Icing Research

In 2020, NASA’s Aeronautics Research Mission Directorate commissioned a study of the icing research area to provide a broad and comprehensive assessment of priority needs for NASA and enduring needs for the aviation community. Priority needs were those that supported four key focus areas for NASA Aeronautics—Transonic Truss-Braced Wing, Electrified Aircraft Propulsion, Small-Core Turbine Engine, and High-Rate Composite Manufacturing—as well as other priority areas, such as Advanced Air Mobility, Certification by Analysis, and Commercial Supersonic Technology. Enduring needs were the additional long-term capabilities and expertise identified by the aviation community as being critical for NASA to provide. This study is called an Analysis of Alternatives (AoA) because a large number of icing research needs were identified and analyzed to determine the highest priorities for NASA key focus areas and those that will endure into the future. This report offers a detailed description and results of the AoA study for icing research.

Aircraft Icing, Aircraft Icing, Rotorcraft Icing, ↗

NASA NTRSDate not supplied

SUbsonic Single Aft eNgine (SUSAN) Electrofan Trade Study Overview

Ralph Jansen↗

NASA NTRSDate not supplied

Conceptual Exploration of Aircraft Configurations for the SUSAN Electrofan

Summary of Work - Explored the aircraft configuration trade space for NASA’s Subsonic Single Aft Engine (SUSAN) Electrofan concept – a 180 passenger regional jet aircraft that features advanced electrified aircraft propulsion (EAP) and propulsion-airframe integration (PAI) technologies - Evaluated concepts through a low-order multidisciplinary design and analysis framework

Timothy Chau↗

NASA NTRSDate not supplied

Update on Subsonic Single Aft Engine (SUSAN) Electrofan Trade Space Exploration

NASA is conducting an ongoing trade study analysis of the SUSAN Electrofan aircraft concept, which utilizes 20-MW-class electrified aircraft propulsion to enable propulsive, aerodynamic, and control benefits while retaining the range, speed, and size of typical narrow-body regional aircraft. The study is constrained by the ground rules of operating within the current airport and airspace infrastructure. This ongoing study seeks to find a configuration and combination of technologies that yield significant fuel burn and emissions benefits. Another key goal is to reduce cost per passenger mile. Currently, the study is focused on a configuration that utilizes jet A or sustainable aviation fuels, however, we plan to consider other fuel alternatives in the future. This presentation describes the progress in defining the architecture of the aircraft, engine, power system, control system, and initial understandings of the sensitivity of the potential configurations to technology assumptions based on key performance parameters. Additionally, progress towards definition and refinement of driving operational, economic, infrastructure, certification, and technical requirements is discussed.

Ralph H. Jansen↗

NASA NTRSDate not supplied

SUSAN Single Aisle Market Analysis

SUSAN uses a 20MW class Electrified Aircraft Propulsion system to enable advanced Propulsion Airframe Integration (PAI) in transport category aircraft. Alternative fuels will be used to reduce the amount of emissions per energy used. By combining these features there is the potential to reduce aircraft emissions by 50% per passenger/mile while retaining the size, speed, and range of large regional jets. Problem: Aircraft emissions need to be reduced by at least a factor of two, with a goal of zero emissions. Constraint: Must use existing airport infrastructure, be flight certifiable, and be more cost effective Solution To Be Developed: Hybrid Electric Large Aircraft Specific Concept To Be Developed: SUSAN Electrofan

Jacob Wishart↗

NASA NTRSDate not supplied

Structural Requirements for Design and Analysis of 25% Scale Subsonic Single Aft Engine (SUSAN) Research Aircraft

The purpose of this paper is to define a set of structural requirements which can be used for conceptual design studies of the Subsonic Single Aft eNgine (SUSAN) aircraft and the early design phases of a quarter scale flight research aircraft. SUSAN presents an architecture for a subsonic regional jet transport aircraft coupling a single turbofan engine to an electrified aircraft propulsion system (EAP). Presented within this paper are a consolidated set of requirements drawn from NASA, FAA (FAR), and non-government structural standards with a focus on loads. An example application of the breakout load tables and the approach for applying existing standards to those configurations is presented for the SUSAN 25% flight research vehicle. Positioning of the turbofan, electric engines, battery and the requirement for the 25% vehicle to be shippable in a cargo box are atypical structural design requirements. Particular focus is given to the primary aircraft structural elements such as the engine/tail mount, fuselage structure, and wing structure.

structures↗

NASA NTRSDate not supplied

Structural Requirements for Design and Analysis of 25% Scale Subsonic Single Aft Engine (SUSAN) Research Aircraft

Structures↗

NASA NTRSDate not supplied

Mission Profiles for the SUSAN Electrofan Concept

The SUbsonic Single Aft eNgine (SUSAN) Electrofan is a novel aircraft concept which utilizes a single aft-mounted engine, electrified aircraft propulsion, an emergency backup battery, as well as state-of-the-art aerodynamic design and thermal management systems to reduce the overall environmental impact of the aircraft. Mission profiles, which define the aircraft state and flight characteristics throughout various phases of flight, are an important component of aircraft conceptual design. These defined characteristics can serve as sizing cases or design constraints. By defining the mission profiles to be within airworthiness certification standards and regulations, aircraft designers can ensure the conceptual design is predicted to be within compliance of these regulations throughout the design process. This paper will present mission profiles for the SUSAN Electrofan aircraft, including the basis for defining the characteristics required during each phase of flight.

Conceptual Design↗

NASA NTRSDate not supplied

Mission Profiles for the SUSAN Electrofan Concept

The Subsonic Single Aft engine (SUSAN) Electrofan is a novel aircraft concept which utilizes a single aft-mounted engine, electrified aircraft propulsion, an emergency backup battery, as well as state-of-the-art aerodynamic design and thermal management systems to reduce the overall environmental impact of the aircraft. Mission profiles, which define the aircraft state and flight characteristics throughout various phases of flight, are an important component of aircraft conceptual design. These defined characteristics can serve as sizing cases or design constraints. By defining the mission profiles to be within airworthiness certification standards and regulations, aircraft designers can ensure the conceptual design is predicted to be within compliance of these regulations throughout the design process. This paper will present mission profiles for the SUSAN Electrofan aircraft, including the basis for defining the characteristics required during each phase of flight.

Conceptual Design↗

NASA NTRSDate not supplied

NASA Glenn Electric Propulsion Work

NASA Glenn Electrified Aircraft Propulsion (EAP) Presentation Outline: High-Voltage, High-Power EAP - Standards and Regulations - Safety and Certification - High Power Density, High-Efficiency Electric Machines and Drives - Thermal Management - Fault Management - Superconducting Electric Machines - Materials Research - Modeling Tools - Advanced Controls

Electric Propulsion↗

NASA NTRSDate not supplied

Thermal Requirements for Design and Analysis of Subsonic Single Aft Engine (SUSAN) Research Aircraft

The purpose of this paper is to define a set of thermal requirements which can be used for conceptual design studies of the Subsonic Single Aft eNgine (SUSAN) aircraft and the early design phases of a 25% scale flight research aircraft. SUSAN presents an architecture for a subsonic regional jet transport aircraft coupling a single turbofan engine to an electrified aircraft propulsion system (EAP). NASA, military, FAA, and commercial standards and guidance on the design and analysis of thermal management systems for aircraft are reviewed and summarized. The approach toward using these sources to develop the SUSAN thermal requirements is described. These requirements address the definition of the thermal environment, the design requirements for certain components that interface with the thermal management system, and thermal analysis margins.

Subsonic Single Aft Engine↗