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NASA NTRS1981

Langley's Space Shuttle Technology: A bibliography

This bibliography documents most of the major publications, research reports, journal articles, presentations, and contractor reports, which have been published since the inception of the Space Shuttle Technology Task Group at the NASA Langley Reseach Center on July 11, 1969. This research work was performed in house by the Center staff or under contract, monitored by the Center staff. The report is arranged according to method of publication: (1) NASA Formal Reports; (2) Contractor Reports; and (3) Articles and Conferences. Disciplines covered are in the areas of aerothermodynamics, structures, dynamics and aeroelasticity, environmental, and materials. The publications are listed without abstracts for quick reference and planning.

Champine, G. R.↗
NASA NTRS1981

A real time Pegasus propulsion system model for VSTOL piloted simulation evaluation

A real time propulsion system modeling technique suitable for use in man-in-the-loop simulator studies was developd. This technique provides the system accuracy, stability, and transient response required for integrated aircraft and propulsion control system studies. A Pegasus-Harrier propulsion system was selected as a baseline for developing mathematical modeling and simulation techniques for VSTOL. Initially, static and dynamic propulsion system characteristics were modeled in detail to form a nonlinear aerothermodynamic digital computer simulation of a Pegasus engine. From this high fidelity simulation, a real time propulsion model was formulated by applying a piece-wise linear state variable methodology. A hydromechanical and water injection control system was also simulated. The real time dynamic model includes the detail and flexibility required for the evaluation of critical control parameters and propulsion component limits over a limited flight envelope. The model was programmed for interfacing with a Harrier aircraft simulation. Typical propulsion system simulation results are presented.

Mihaloew, J. R.↗
NASA NTRS1981

Thermal and aerothermal performance of a titanium multiwall thermal protection system

A metallic thermal protection system (TPS) concept the multiwall designed for temperature and pressure at Shuttle body point 3140 where the maximum surface temperature is approximately 811 K was tested to evaluate thermal performance and structural integrity. A two tile model of titanium multiwall and a model consisting of a low temperature reusable surface insulation (LRSI) tiles were exposed to 25 simulated thermal and pressure Shuttle entry missions. The two systems performed the same, and neither system deteriorated during the tests. It is indicated that redesign of the multiwall tiles reduces tile thickness and/or weight. A nine tile model of titanium multiwal was tested for radiant heating and aerothermodynamics. Minor design changes that improve structural integrity without having a significant impact on the thermal protection ability of the titanium multiwall TPS are identified. The capability of a titanium multiwall thermal protection system to protect an aluminum surface during a Shuttle type entry trajectory at locations on the vehicle where the maximum surface temperature is below 811 K is demonstrated.

Avery, D. E.↗
NASA NTRS1982

Space Shuttle orbiter entry heating and TPS response: STS-1 predictions and flight data

Aerothermodynamic development flight test data from the first orbital flight test of the Space Transportation System (STS) transmitted after entry blackout is given. Engineering predictions of boundary layer transition and numerical simulations of the orbiter flow field were confirmed. The data tended to substantiate preflight predictions of surface catalysis phenomena. The thermal response of the thermal protection system was as expected. The only exception is that internal free convection was found to be significant in limiting the peak temperature of the structure in areas which do not have internal insulation.

Ried, R. C.↗
NASA NTRS1981

A real time Pegasus propulsion system model for VSTOL piloted simulation evaluation

A Pegasus-Harrier propulsion system is selected as a baseline for developing mathematical modeling and simulation techniques for VSTOL. Initially, static and dynamic propulsion system characteristics are modeled in detail to form a nonlinear aerothermodynamic digital computer simulation of a Pegasus engine. From this high fidelity simulation, a real-time propulsion model is formulated by applying a piecewise linear state variable methodology. A hydromechanical and water injection control system is also simulated. It is noted that the real-time dynamic model includes the detail and flexibility required for evaluating critical control parameters and propulsion component limits over a limited flight envelope.

Mihaloew, J. R.↗
NASA NTRS1982

Space shuttle wind tunnel testing program

The wind tunnel testing rationale and the associated test program management plan for the STS design and development stage are reviewed. Noting that estimates of the total ground testing facilities needed exceeded any previous program for an aircraft or space vehicle, tests were intended to cover launch, separation, and entry. An Orbiter flight profile is outlined, and the aerodynamic, aerothermodynamic, and structural dynamics testing objectives for launch, Orbiter, and ferry concepts are explored. The division of the STS development tasks between the Johnson Space Center and the Marshall Space Flight Center also included the formation of a coordinating panel with representatives of various wind tunnel programs and other phases of the STS development program. A total of 42,200 wind tunnel hr were used for the Shuttle development, with an additional 23,000 run in NASA supporting centers.

Whitnah, A. M.↗
NASA NTRS1982

AGT101 automotive gas turbine system development

The AGT101 automotive gas turbine system consisting of a 74.6 kw regenerated single-shaft gas turbine engine, is presented. The development and testing of the system is reviewed, and results for aerothermodynamic components indicate that compressor and turbine performance levels are within one percent of projected levels. Ceramic turbine rotor development is encouraging with successful cold spin testing of simulated rotors to speeds over 12,043 rad/sec. Spin test results demonstrate that ceramic materials having the required strength levels can be fabricated by net shape techniques to the thick hub cross section, which verifies the feasibility of the single-stage radial rotor in single-shaft engines.

Rackley, R. A.↗
NASA NTRS1982

Wind estimation using air data probe measurements to evaluate meteorological measurements made during Space Shuttle entries

Deterministic and weighted least squares methods for obtaining estimates of the horizontal winds encountered during the Shuttle entry phase are described. The estimates are based on in situ Air Data System (ADS) measurements of angle-of-attack, side-slip angle and true airspeed, in conjunction with inertial trajectory parameters obtained from the post flight trajectory reconstruction. Accuracies in the wind estimates obtained from each method are assessed using both theoretical arguments and flight results. Comparisons of derived winds with meteorological measurements taken during the first three Shuttle entries have demonstrated: (1) the usefulness of the wind estimators for evaluating meteorological measurements below 50 kft, and (2) the potential for adequate wind determinations in the absence of independent wind measurements. Comparisons of STS-3 flight-derived L/D versus predicted values from the LaRC aerodynamic data base are presented from 50 kft to touchdown. These results exemplify the importance of such determinations to enhance the ongoing Shuttle aerodynamic and aerothermodynamic research.

Kelly, G. M.↗
NASA NTRS1983

The Space Shuttle focused-technology program - Lessons learned

The results of a focused technology program (FTP), its management structure, the development of the Space Shuttle, and lessons applicable to future space programs such as a space station are discussed. A committee was formed by NASA in 1969 to define the technologies necessary for a reusable spacecraft. Basic and applied research assessments were featured at the beginning of the process. Working groups were established to cover all necessary areas, e.g., Operations, Structures and Materials, Aerothermodynamics, etc., and tasks were distributed to appropriate NASA centers. Funding was drawn from existing budgets. The FTP proceeded successfully because of an understanding of the respective roles of industry and government, the willingness of industry to invest early in a new technology, and the unclassified status of information generated by the program. The in-house design and technology transfer methods that brought the project to a technology demonstration phase are explored, noting the necessity for users to take part in the development within their field.

Fitzgerald, P. E., Jr.↗
NASA NTRS1983

An assessment of the Space Shuttle Orbiter thermal environment using flight data

A unified analysis of the Shuttle Orbiter aerothermodynamic environment and thermal protection system performance is presented using the Space Transportation System development flight data. Comparisons of predicted and measured temperatures and heating rates along the Orbiter lower windward fuselage centerline and lower wing 50 percent and 80 percent semi-spans are discussed. The results of this study indicate lower than predicted heating on windward fuselage surface but higher heating on the nose cap and 50 percent semi-span wing panels.

Williams, S. D.↗
NASA NTRS1983

The new space transportation begins today

It is pointed out that increasing space capabilities and the inevitable industrialization of space will place an even greater traffic demand on the Space Shuttle than first projected. The Shuttle will be upgraded by evolutionary steps, and then a new system will be developed to replace it. System-level studies aimed at post-2000 vehicles have been conducted by NASA under the name Future Space Transportation System (FSTS). FSTS began in October 1981 with the objective to define a launch-vehicle concept which improves space transportation capabilities and economics. A second aim was related to the projection of technology requirements beyond previous studies, especially in the areas of structures, propellant tankage, thermal protection, aerothermodynamics and operation. It has been estimated that a fully reusable two-stage system could deliver a payload of 150,000 lb, more than twice the payload of the Space Shuttle for only a slight increase in size and weight.

Freeman, D. C., Jr.↗
NASA NTRS1983

Developing mass spectrometric techniques for boundary layer measurement in hypersonic high enthalpy test facilities

Thermodynamic flow properties of gases in the boundary layer or the flowfield have been mainly deduced from pressures and temperatures measured on a model. However, further progress with respect to an understanding of these properties requires a more complete characterization of the layer including determination of the gas composition and chemistry. Most attempts to measure boundary layer chemistry involve the employment of a mass spectrometer and an associated gas sampling system. The three major limiting factors which must be addressed for species measurement in aerothermodynamic investigations on models at reentry stream velocities, are gas sampling effects, instrument limitations, and problems with data acquisition. The present investigation is concerned with a concentrated effort to quantitatively identify and correct for instrument and sampling system effects, and to develop a miniaturized high performance mass spectrometer for on-model real-time analysis of the boundary layer and its associated atmosphere.

Wood, G. M., Jr.↗
NASA NTRS1983

Trends in shuttle entry heating from the correction of flight test maneuvers

A new technique was developed to systematically expand the aerothermodynamic envelope of the Space Shuttle Protection System (TPS). The technique required transient flight test maneuvers which were performed on the second, fourth, and fifth Shuttle reentries. Kalman filtering and parameter estimation were used for the reduction of embedded thermocouple data to obtain best estimates of aerothermal parameters. Difficulties in reducing the data were overcome or minimized. Thermal parameters were estimated to minimize uncertainties, and heating rate parameters were estimated to correlate with angle of attack, sideslip, deflection angle, and Reynolds number changes. Heating trends from the maneuvers allow for rapid and safe envelope expansion needed for future missions, except for some local areas.

Hodge, J. K.↗
NASA NTRS1983

A generalized computer code for developing dynamic gas turbine engine models (DIGTEM)

This paper describes DIGTEM (digital turbofan engine model), a computer program that simulates two spool, two stream (turbofan) engines. DIGTEM was developed to support the development of a real time multiprocessor based engine simulator being designed at the Lewis Research Center. The turbofan engine model in DIGTEM contains steady state performance maps for all the components and has control volumes where continuity and energy balances are maintained. Rotor dynamics and duct momentum dynamics are also included. DIGTEM features an implicit integration scheme for integrating stiff systems and trims the model equations to match a prescribed design point by calculating correction coefficients that balance out the dynamic equations. It uses the same coefficients at off design points and iterates to a balanced engine condition. Transients are generated by defining the engine inputs as functions of time in a user written subroutine (TMRSP). Closed loop controls can also be simulated. DIGTEM is generalized in the aerothermodynamic treatment of components. This feature, along with DIGTEM's trimming at a design point, make it a very useful tool for developing a model of a specific turbofan engine.

Daniele, C. J.↗
NASA NTRS1983

Digital computer program for generating dynamic turbofan engine models (DIGTEM)

This report describes DIGTEM, a digital computer program that simulates two spool, two-stream turbofan engines. The turbofan engine model in DIGTEM contains steady-state performance maps for all of the components and has control volumes where continuity and energy balances are maintained. Rotor dynamics and duct momentum dynamics are also included. Altogether there are 16 state variables and state equations. DIGTEM features a backward-differnce integration scheme for integrating stiff systems. It trims the model equations to match a prescribed design point by calculating correction coefficients that balance out the dynamic equations. It uses the same coefficients at off-design points and iterates to a balanced engine condition. Transients can also be run. They are generated by defining controls as a function of time (open-loop control) in a user-written subroutine (TMRSP). DIGTEM has run on the IBM 370/3033 computer using implicit integration with time steps ranging from 1.0 msec to 1.0 sec. DIGTEM is generalized in the aerothermodynamic treatment of components.

Daniele, C. J.↗
NASA NTRS1984

Columbia: The first five flights. Entry heating data series. Volume 6: The upper leeside surface centerline

The aerothermodynamic performance of the Space Shuttle Orbiter during reentry is assessed from the collected data of the first five flights. The entry heating data is restricted to the upper leeside surface centerline of the orbiter. Surface heating and temperature data are analyzed by a variety of computer programs and presented in graphic form. Wind tunnel test data is also included.

Williams, S. D.↗
NASA NTRS1983

Composite casting/bonding construction of an air-cooled, high temperature radial turbine wheel

A composite casting/bonding technique has been developed for the fabrication of a unique air-cooled, high temperature radial inflow turbine wheel design applicable to auxilliary power units with small rotor diameters and blade entry heights. The 'split blade' manufacturing procedure employed is an alternative to complex internal ceramic coring. Attention is given to both aerothermodynamic and structural design, of which the latter made advantageous use of the exploration of alternative cooling passage configurations through CAD/CAM system software modification.

Hammer, A. N.↗