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DOE OSTI2017

Performance Testing of Tracer Gas and Tracer Aerosol Detectors for use in Radionuclide NESHAP Compliance Testing

The Rad-NESHAP program, part of the Air Quality Compliance team of LANL’s Compliance Programs group (EPC-CP), and the Radiation Instrumentation & Calibration team, part of the Radiation Protection Services group (RP-SVS), frequently partner on issues relating to characterizing air flow streams. This memo documents the most recent example of this partnership, involving performance testing of sulfur hexafluoride detectors for use in stack gas mixing tests. Additionally, members of the Rad-NESHAP program performed a functional trending test on a pair of optical particle counters, comparing results from a non-calibrated instrument to a calibrated instrument. Prior to commissioning a new stack sampling system, the ANSI Standard for stack sampling requires that the stack sample location must meet several criteria, including uniformity of tracer gas and aerosol mixing in the air stream. For these mix tests, tracer media (sulfur hexafluoride gas or liquid oil aerosol particles) are injected into the stack air stream and the resulting air concentrations are measured across the plane of the stack at the proposed sampling location. The coefficient of variation of these media concentrations must be under 20% when evaluated over the central 2/3 area of the stack or duct. The instruments which measure these air concentrations must be tested prior to the stack tests in order to ensure their linear response to varying air concentrations of either tracer gas or tracer aerosol. The instruments used in tracer gas and aerosol mix testing cannot be calibrated by the LANL Standards and Calibration Laboratory, so they would normally be sent off-site for factory calibration by the vendor. Operational requirements can prevent formal factory calibration of some instruments after they have been used in hazardous settings, e.g., within a radiological facility with potential airborne contamination. The performance tests described in this document are intended to demonstrate the reliable performance of the test instruments for the specific tests used in stack flow characterization.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2017

Development of Multi-physics (Multiphase CFD + MCNP) simulation for generic solution vessel power calculation

The current study aims to predict the steady state power of a generic solution vessel and to develop a corresponding heat transfer coefficient correlation for a Moly99 production facility by conducting a fully coupled multi-physics simulation. A prediction of steady state power for the current application is inherently interconnected between thermal hydraulic characteristics (i.e. Multiphase computational fluid dynamics solved by ANSYS-Fluent 17.2) and the corresponding neutronic behavior (i.e. particle transport solved by MCNP6.2) in the solution vessel. Thus, the development of a coupling methodology is vital to understand the system behavior at a variety of system design and postulated operating scenarios. In this study, we report on the k-effective (keff) calculation for the baseline solution vessel configuration with a selected solution concentration using MCNP K-code modeling. The associated correlation of thermal properties (e.g. density, viscosity, thermal conductivity, specific heat) at the selected solution concentration are developed based on existing experimental measurements in the open literature. The numerical coupling methodology between multiphase CFD and MCNP is successfully demonstrated, and the detailed coupling procedure is documented. In addition, improved coupling methods capturing realistic physics in the solution vessel thermal-neutronic dynamics are proposed and tested further (i.e. dynamic height adjustment, mull-cell approach). As a key outcome of the current study, a multi-physics coupling methodology between MCFD and MCNP is demonstrated and tested for four different operating conditions. Those different operating conditions are determined based on the neutron source strength at a fixed geometry condition. The steady state powers for the generic solution vessel at various operating conditions are reported, and a generalized correlation of the heat transfer coefficient for the current application is discussed. The assessment of multi-physics methodology and preliminary results from various coupled calculations (power prediction and heat transfer coefficient) can be further utilized for the system code validation and generic solution vessel design improvement.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

FY2017 status report: Model 9975 O-ring fixture long-term leak performance

A series of experiments to monitor the aging performance of Viton® GLT and GLT-S O-rings used in the Model 9975 shipping package has been ongoing since 2004 at the Savannah River National Laboratory. One approach has been to periodically evaluate the leak performance of O-rings being aged in mock-up 9975 Primary Containment Vessels (PCVs) at elevated temperature. Other methods such as compression-stress relaxation (CSR) tests and field surveillance are also on-going to evaluate O-ring behavior. Seventy tests using PCV mock-ups with GLT O-rings were assembled and heated to temperatures ranging from 200 to 450 ºF. They were leak-tested initially and have been tested periodically to determine if they continue to meet the leak-tightness criterion defined in ANSI standard N14.5-97. Due to material substitution, a smaller test matrix with fourteen additional tests was initiated in 2008 with GLT-S O-rings heated to temperatures ranging from 200 to 400 ºF. Leak test failures have been experienced in all of the GLT O-ring fixtures aging at 350 ºF and higher temperatures, and in 8 fixtures aging at 300 ºF. The 300 °F GLT O-ring fixtures failed after 2.8 to 5.7 years at temperature. The remaining GLT O-ring fixtures aging at 300 ºF were retired from testing following more than 5 years at temperature without failure. No failures have yet been observed in GLT O-ring fixtures aging at 200 ºF for 9 to 10.5 years, or in GLT O-ring fixtures aging at 270 ºF for 5.7 years. These aging temperatures bound O-ring temperatures anticipated during normal storage in K-Area Complex (KAC). Leak test failures have been experienced in all of the GLT-S O-ring fixtures aging at 300 ºF and above. No failures have yet been observed in GLT-S O-ring fixtures aging at 200 and 250 ºF for 6.9 to 7.5 years. Data from the O-ring fixtures are generally consistent with results from compression stress relaxation testing, and provide confidence in the predictive models based on those results. However, uncertainty still exists in extrapolating these elevated temperature results to the lower temperatures of interest for normal storage in KAC. Measurement of compression set in O-rings removed from failed fixtures, compared to that from KAC surveillance O-rings, indicates margin remains for O-rings still in service. Aging and periodic leak testing will continue for the remaining PCV fixtures.

42 ENGINEERING↗

DOE OSTI2017

Technical basis for inner container leak detection sensitivity goals in 3013 DE surveillance

Helium leak checking of 3013 inner container lids is under consideration for addition to DE Surveillance tasks as an improved means to detect any through-wall flaws that may have formed during storage. This white paper evaluates whether leak checking at DE could replace and improve upon the current method of comparing gas compositions and pressures within the inner and outer containers. We have used viscous and molecular flow equations in ANSI N14.5 to calculate what the measured standard helium leak rate would be for hypothetical leaks of three different sizes. For comparison, we have also calculated the effects on gas composition and pressure differences as a function of pre-DE storage time for the same three leak sizes, using molecular and viscous flow equations as well as diffusion equations to predict the relevant gas transport. For a hypothetical leak that would be measured at 1x10 -7 std cc/sec, likely an achievable sensitivity using helium leak checking at DE, the calculations predict no measurable effect on pressure difference or gas composition as measured by DE gas analysis. We also calculate that it would take over 200 years for water vapor to diffuse through a 10 -7 std cc/sec leak enough to raise the RH outer container to half the RH value in the inner container. A leak 100 times larger, which would be measured at 1x10 -5 std cc/sec, the same water vapor diffusion would take at least 14 years. Our conclusion is that helium leak checking will be useful even at a sensitivity of 1x10 -5 std cc/sec, and a significant improvement over current DE methods at a sensitivity of 1x10 -7 std cc/sec.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2017

GeneratorSE: A Sizing Tool for Variable-Speed Wind Turbine Generators

This report documents a set of analytical models employed by the optimization algorithms within the GeneratorSE framework. The initial values and boundary conditions employed for the generation of the various designs and initial estimates for basic design dimensions, masses, and efficiency for the four different models of generators are presented and compared with empirical data collected from previous studies and some existing commercial turbines. These models include designs applicable for variable-speed, high-torque application featuring direct-drive synchronous generators and low-torque application featuring induction generators. In all of the four models presented, the main focus of optimization is electromagnetic design with the exception of permanent-magnet and wire-wound synchronous generators, wherein the structural design is also optimized. Thermal design is accommodated in GeneratorSE as a secondary attribute by limiting the winding current densities to acceptable limits. A preliminary validation of electromagnetic design was carried out by comparing the optimized magnetic loading against those predicted by numerical simulation in FEMM4.2, a finite-element software for analyzing electromagnetic and thermal physics problems for electrical machines. For direct-drive synchronous generators, the analytical models for the structural design are validated by static structural analysis in ANSYS.

17 WIND ENERGY↗

DOE OSTI2017

Impinging Water Droplets on Inclined Glass Surfaces

Multiphase computational models and tests of falling water droplets on inclined glass surfaces were developed to investigate the physics of impingement and potential of these droplets to self-clean glass surfaces for photovoltaic modules and heliostats. A multiphase volume-of-fluid model was developed in ANSYS Fluent to simulate the impinging droplets. The simulations considered different droplet sizes (1 mm and 3 mm), tilt angles (0°, 10°, and 45°), droplet velocities (1 m/s and 3 m/s), and wetting characteristics (wetting=47° contact angle and non-wetting = 93° contact angle). Results showed that the spread factor (maximum droplet diameter during impact divided by the initial droplet diameter) decreased with increasing inclination angle due to the reduced normal force on the surface. The hydrophilic surface yielded greater spread factors than the hydrophobic surface in all cases. With regard to impact forces, the greater surface tilt angles yielded lower normal forces, but higher shear forces. Experiments showed that the experimentally observed spread factor (maximum droplet diameter during impact divided by the initial droplet diameter) was significantly larger than the simulated spread factor. Observed spread factors were on the order of 5 - 6 for droplet velocities of ~3 m/s, whereas the simulated spread factors were on the order of 2. Droplets were observed to be mobile following impact only for the cases with 45° tilt angle, which matched the simulations. An interesting phenomenon that was observed was that shortly after being released from the nozzle, the water droplet oscillated (like a trampoline) due to the "snapback" caused by the surface tension of the water droplet being released from the nozzle. This oscillation impacted the velocity immediately after the release. Future work should evaluate the impact of parameters such as tilt angle and surface wettability on the impact of particle/soiling uptake and removal to investigate ways that photovoltaic modules and heliostats can be designed to maximize self-cleaning.

14 SOLAR ENERGY↗

DOE OSTI2017

Test Report of Special Form Qualification Testing for the ORNL U ZipCan

This test report describes the special form testing activities performed on the two ZiPCans. One prototype test unit was subjected to the tests stipulated by 10 CFR 71.75 (d)(1)(i), ISO 2919:1999(E) Class 4 impact test, along with the leak rate test specified in 49 CFR 173.469(a)(4)(i). The other test unit was subjected to a leak rate test as specified in 173.469(a)(4)(i) and a heat test as specified in 49 CFR 173.469 (b)(4). Each test unit was leak tested before and after these respective tests. The leak rate tests performed were helium back-pressure tests and bubble tests, as specified in ANSI N14.5-2014.The measured leak rates were converted to standard condition leak rates as specified in ASTM E 493. The determined standardized leak rates from the test and calculation for both test units met the requirements for special form certification.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2018

Argonne Bubble Experiment Thermal Model Development III

This report describes the continuation of the work reported in “Argonne Bubble Experiment Thermal Model Development” and “Argonne Bubble Experiment Thermal Model Development II”. The experiment was performed at Argonne National Laboratory (ANL) in 2014. A rastered 35 MeV electron beam deposited power in a solution of uranyl sulfate, generating heat and radiolytic gas bubbles. Irradiations were performed at beam power levels between 6 and 15 kW. Solution temperatures were measured by thermocouples, and gas bubble behavior was recorded. The previous report2 described the Monte-Carlo N-Particle (MCNP) calculations and Computational Fluid Dynamics (CFD) analysis performed on the as-built solution vessel geometry. The CFD simulations in the current analysis were performed using Ansys Fluent, Ver. 17.2. The same power profiles determined from MCNP calculations in earlier work were used for the 12 and 15 kW simulations. The primary goal of the current work is to calculate the temperature profiles for the 12 and 15 kW cases using reasonable estimates for the gas generation rate, based on images of the bubbles recorded during the irradiations. Temperature profiles resulting from the CFD calculations are compared to experimental measurements.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE OSTI2019

Connected Lighting Systems Efficiency Study - PoE Cable Energy Losses, Part 1 [Revised]

First report in a study of the efficiency of connected lighting systems. The report summarizes the results of an exploratory study investigating power losses in Ethernet cables used between PoE switches and luminaires in PoE connected lighting systems. Testing was conducted at the Pacific Northwest National Laboratory (PNNL) Connected Lighting Test Bed in September 2017. The results were analyzed to explore the impact of cable selection on PoE lighting system energy efficiency, as well as the effectiveness of guidelines recently introduced by the American National Standards Institute (ANSI) C137 Lighting Systems Committee.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2018

Training and Certification Programs on Industrial Energy Systems in the United States

The major industrial energy systems commonly found in manufacturing facilities are compressed air, ammonia refrigeration, chilled water, steam, process heating, combined heat and power, pumps, and fans. The efficiency of these systems contributes significantly to the whole-facility energy performance. On the national and even the international level, well-structured training and highly recognized certification programs help develop a highly skilled and qualified workforce to maintain and improve facilities' energy performance, particularly as technologies within these systems become more and more advanced. The purpose of this paper is to review currently available vendor-agnostic training and certification programs focusing on these systems and to identify the gap between market needs and currently available programs. Its three major conclusions are (1) most training programs focus on operations, maintenance, safety, and design although some briefly touch on energy performance aspects. (2) The Certified Refrigeration Energy Specialist certification by RETA the and Pump System Assessment Professional certification by HI were the only certifications found to be tool-agnostics and emphasize knowledge and skills for improving and maintaining systems energy performance. (3) Developing energy efficiency focused training and ANSI accredited certification programs for industrial energy systems will fill the gap between market needs and currently available programs.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

DOE OSTI2018

FY2018 Status Report: Model 9975 O-Ring Fixture Long-Term Leak Performance

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2018

Technical Project Plan for Meteorological Monitoring

This Technical Project Plan (TPP) specifies how the Los Alamos National Laboratory (LANL) Meteorology Monitoring Project implements the quality and technical activities defined by Department of Energy (DOE) orders and State and Federal regulations. The quality and technical requirements for meteorological monitoring are specified by DOE Order 414.1d Quality Assurance, Environmental Protection Agency (EPA) Guidance for Quality Assurance Project Plans (EPA 2002), and ANSI Standard 3.11 Determining Meteorological Information at Nuclear Facilities. The TPP will be reviewed annually and revised as necessary.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2017

The MARS Code System User’s Guide Version 15(2016)

This paper is a user’s guide to the current version of the MARS15 Monte Carlo code. MARS allows inclusive and, in many cases, exclusive simulations of three-dimensional hadronic and electromagnetic cascades and modeling of heavy ion, muon and low energy neutron-photon transport in accelerator, detector, spacecraft and shielding components. Particles can have energies from a fraction of an electronvolt up to about 100 TeV. The code has undergone substantial improvements since the last documented version MARS13(95) and since previous releases of MARS15; all these as well as other specific features of the MARS code system are explained in detail. Descriptions of general input and output with commentary and recommendations are given. Examples are given for running the program with distributed sources, complex compounds, arbitrary geometries, and magnetic fields. A built-in graphical-user interface allows the visualization and detailed analysis of the geometry description. Enhanced options are described for the MARS code being coupled with: the DPMJET hadron event generator, the MCNP code for low-energy neutron transport, the ANSYS system for thermal and stress analysis, physics analysis and graphics packages, the MAD accelerator lattice description via a universal MAD-MARS beam line builder, the STRUCT program for tracking particles in accelerator lattices with beam loss recording, the DETRA code for nuclide decay and transmutation calculations, the EGS5 code for precise modeling of low-energy electromagnetic showers, and the ROOT system for description and visualization of arbitrary geometries. Use of the code in a multistage mode, coupled with event generators (DPMJET), with the STRUCT program for tracking particles in accelerator lattices with beam loss recording, and with physics analysis and graphics packages is demonstrated with typical input and output examples.

43 PARTICLE ACCELERATORS↗

DOE OSTI2018

High Fidelity Fast Running Multi-scale Multi-physics Battery Pack Software

The project team comprising of General Motors LLC (GM), ANSYS, ESim, and the National Renewable Energy Laboratory (NREL) proposed to develop multiscale multiphysics battery pack engineering software that significantly surpassed the most advanced state-of-the-art software in computational speed and accuracy. The successful software was to run faster than current state-of-the-art software by a factor of 100 while resolving complex multiphysics interplays across the scales from materials to large automotive battery pack systems. The proposed project was to shift the paradigm to using software for battery pack system design and evaluation, potentially revolutionizing the standard development process for the broader electric vehicle industry. The project objectives were to: (a) enhance computation speed and stability of the pack level multiscale model while still resolving nonlinearities of the battery’s dynamic responses across the scales from particles to a battery pack and (b) enhance multiphysics integrity at the pack level model enabling model-based diagnostics and prognostics for life and safety.

25 ENERGY STORAGE↗

DOE OSTI2019

Energy Deposition, Radiological and Thermal Studies for Linac-to-Booster Transfer Line Beam Absorber

The PIP-II Linac-to-Booster transfer line will transport the beam from the end of the superconducting Linac to the Injection Girder of the Booster. The transfer line consists of two arcs and a straight section in between (see Fig. 1). The straight section splits into two separate lines: Beam Absorber and Mu2e experiment lines. In this paper, results of energy deposition studies for the Beam Absorber, performed with MARS15 Monte Carlo code for normal operation, are presented. Also, corresponding thermal analyses with ANSYS code are described. According to PIP-II design parameters, the beam energy as high as 1 GeV is considered. Two beam power options were studied: (i) 50 kW as a conservative estimate for a permanent absorber; (ii) 5 kW as an option for a portable absorber required for a commissioning stage.

43 PARTICLE ACCELERATORS↗

DOE OSTI2016

Auto-magnetizing (AutoMag) liners for MagLIF: Helically-wound composite liners.

Magnetized Liner Inertial Fusion (MagLIF) is an inertial confinement fusion (ICF) concept that includes a strong magnetic field embedded in the fuel to mitigate thermal conduction loss during the implosion. MagLIF experiments on Sandia's 20 MA Z Machine uses an external Helmholtz-like coil pair for fuel premagnetization. By contrast, the novel AutoMag concept employs a composite liner (cylindrical tube) with helically oriented conduction paths separated by insulating material to provide axial premagnetization of the fuel. Initially, during a current prepulse that slowly rises to %7E1 MA, current flows helically through the AutoMag liner, and sources the fuel with an axial field. Next, a rapidly rising main current pulse breaks down the insulation and current in the liner becomes purely axial. The liner and premagnetized fuel are then compressed by the rapidly growing azimuthal field external to the liner. This integrated axial-field-production mechanism offers a few potential advantages when compared to the external premagnetization coils. AutoMag can increase drive current to MagLIF experiments by enabling a lower inductance transmission line, provide higher premagnetization field (>30 T), and greatly increase radial x-ray diagnostic access. 3D electromagnetic simulations using ANSYS Maxwell have been completed in order to explore the current distributions within the helical conduction paths, the inter - wire dielectric strength properties, and the thermal properties of the helical conduction paths during premagnetization (%7E1 MA in 100ns). Three liner designs, of varying peak field strength, and associated varying risk of dielectric breakdown, will soon be tested in experiments on the %7E 1 MA, 100ns Mykonos facility. Experiments will measure B z (t) inside of the line r and assess failure mechanisms.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2020

Evaluation of FTWC Vent System

A monitored exhaust system has been designed for use in venting the Flanged Tritium Waste Containers (FTWCs) at LANL. This system will provide controlled exhaust and emissions monitoring for the FTWCs, and also provide general area exhaust around the venting operations to measure any emissions which may bypass the primary vent system. A full description of the process and need for the system is described in the Pre-Construction Application for this project. This document describes the commissioning testing performed on the FTWC vent system to prepare it for use. The system has been tested and shown to meet ANSI standard requirements and is fully suitable for use.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2019

Summary of LANL FY19 Technical Interface Coordination with SHINE

In FY19, Los Alamos National Laboratory (LANL) provided technical support for SHINE emergent needs and technical interface coordination including coordination of SHINE CFD and thermal hydraulics conference calls, Mo-99 meetings and reviews, national laboratory conference calls, and program management activities such as reporting and tracking requirements for current FY19 activities. LANL has also provided general technology consultation support for emerging issues. LANL has participated in the bi-weekly conference calls with SHINE and other national laboratories regarding LANL’s current activities. Activities discussed include FY18 carryover items including the ANSYS Fluent-Nek5000 comparison study (for assessment of Nek5000 for coupled calculations), Supo 3-D CFD model geometry validation, and releasing CFD-MCNP coupled codes for the generic solution vessel simulations. Also, additional mid-year funded activities discussed during these conference calls include the ANL bubble experiment #2 collaboration. SHINE had a general technology consultation request in FY19. SHINE inquired about LANL’s capability to measure enrichment percentage of uranium samples, however, additional information is needed to continue. The meeting minutes for these activities are shown in Appendix A. LANL has also been providing monthly updates on the laboratory SharePoint site (managed by Pacific Northwest National Laboratory) regarding current FY19 activities. Monthly updates include current activity milestone and deliverable status, completion date updates and variances if applicable, and actual cost at the task dependent activity level. LANL attended several Mo-99 meetings and reviews in FY19. LANL attended the FY19 Mo-99 Laboratory Mid-Year Program and Financial Review at Argonne National Laboratory (ANL) on March 20-21, 2019, as well as the FY19 Mo-99 Program Meeting and Mid-Year Financial Review in Chicago, IL on April 29-30, 2019. LANL also attended the FY20 Laboratory Work Package Planning Meeting at ANL on June 4-6, 2019.

43 PARTICLE ACCELERATORS↗