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At least 397 records · Page 22

Altitude-Wind-Tunnel Investigation of a 4000-Pound-Thrust Axial-Flow Turbojet Engine: Analysis of Turbine Performance - 5

Performance characteristics of the turbine of a 4000-pound-thrust axial-flow turbojet engine was determined in investigations of the complete engine in the NACA Cleveland altitude wind tunnel. Characteristics are presented as functions of the total-pressure ratio across the turbine and of turbine speed and gas flow corrected to sea-level conditions. Three turbine nozzles of different areas were used to determine the area that gave optimum performance. Inasmuch as tail-pipe nozzles of different diameters were investigated in combination with the standard turbine nozzle, the effect of varying discharge conditions on turbine operation could be observed. The investigations covered a range of pressure attitudes from 5000 to 40,000 feet. The engine was investigated over the entire operable range of speeds at each altitude. At pressure altitude of 30,000 feet, the effect on turbine operation of varying the ram pressure ration over a range from 1.10 to 1.77 was evaluated. An altitude effect was apparent when turbine pressure ratio was plotted against corrected turbine speed but it was so slight as to be negligible insofar as the turbine efficiencies were concerned. A maximum turbine efficiency of slightly more than 82 percent was obtained with the configuration using the standard turbine nozzle and the low-flow compressor. This efficiency, which is somewhat lower than the actual turbine efficiency, is uncorrected for accessories drive power, bearing friction, tail-pipe pressure drop, compressor thermal radiation, and introduction of turbine-disk cooling air into the gas stream. Changes in the ram pressure ratio had a negligible effect on the turbine efficiency.

Krebs, Richard P.↗

An Experimental Investigation of NACA Submerged-Duct Entrances

The results of a preliminary investigation of submerged duct entrances are presented. It is shown that an entrance of this type possess desirable critical speed and pressure recovery characteristics when used on a fuselage or nacelle in a region of low incremental velocity and thin boundary layer. The data obtained indicate that submerged entrances are most suitable for use with internal-flow systems which diffuse the air only a small amount: for example, those used with jet motors which have axial-flow compressors. Where complete diffusion of the air is required, fuselage-nose or wing leading edge inlets may prove to be superior. The results of the investigation have been prepared in such a form as to permit their use by a designer and the application of these data to a specific design is discussed.

Frick, Charles W.↗

Coupled Aerodynamic-Thermal-Structural (CATS) Analysis

Coupled Aerodynamic-Thermal-Structural (CATS) Analysis is a focused effort within the Numerical Propulsion System Simulation (NPSS) program to streamline multidisciplinary analysis of aeropropulsion components and assemblies. Multidisciplinary analysis of axial-flow compressor performance has been selected for the initial focus of this project. CATS will permit more accurate compressor system analysis by enabling users to include thermal and mechanical effects as an integral part of the aerodynamic analysis of the compressor primary flowpath. Thus, critical details, such as the variation of blade tip clearances and the deformation of the flowpath geometry, can be more accurately modeled and included in the aerodynamic analyses. The benefits of this coupled analysis capability are (1) performance and stall line predictions are improved by the inclusion of tip clearances and hot geometries, (2) design alternatives can be readily analyzed, and (3) higher fidelity analysis by researchers in various disciplines is possible. The goals for this project are a 10-percent improvement in stall margin predictions and a 2:1 speed-up in multidisciplinary analysis times. Working cooperatively with Pratt & Whitney, the Lewis CATS team defined the engineering processes and identified the software products necessary for streamlining these processes. The basic approach is to integrate the aerodynamic, thermal, and structural computational analyses by using data management and Non-Uniform Rational B-Splines (NURBS) based data mapping. Five software products have been defined for this task: (1) a primary flowpath data mapper, (2) a two-dimensional data mapper, (3) a database interface, (4) a blade structural pre- and post-processor, and (5) a computational fluid dynamics code for aerothermal analysis of the drum rotor. Thus far (1) a cooperative agreement has been established with Pratt & Whitney, (2) a Primary Flowpath Data Mapper has been prototyped and delivered to General Electric Aircraft Engines and Pratt & Whitney for evaluation, (3) a collaborative effort has been initiated with the National Institute of Standards and Testing to develop a Standard Data Access Interface, and (4) a blade tip clearance capability has been implemented into the Structural Airfoil Blade Engineering Routine (SABER) program. We plan to continue to develop the data mappers and data management tools. As progress is made, additional efforts will be made to apply these tools to propulsion system applications.

Source record↗

Turbomachinery Flows Modeled

Last year, researchers at the NASA Lewis Research Center used the average passage code APNASA to complete the largest three-dimensional simulation of a multistage axial flow compressor to date. Consisting of 29 blade rows, the configuration is typical of those found in aeroengines today. The simulation, which was executed on the High Performance Computing and Communications (HPCC) Program IBM SP2 parallel computer located at the NASA Ames Research Center, took nearly 90 hr to complete. Since the completion of this activity, a fine-grain, parallel version of APNASA has been written by a team of researchers from General Electric, NASA Lewis, and NYMA. Timing studies performed on the SP2 have shown that, with eight processors assigned to each blade row, the simulation time is reduced by a factor of six. For this configuration, the simulation time would be 15 hr. The reduction in computing time indicates that an overnight turnaround of a multistage configuration simulation is feasible. In addition, average passage forms of two-equation turbulence models were formulated. These models are currently being incorporated into APNASA.

Adamczyk, John J.↗

Effect of Various Blade Modifications on Performance of a 16-Stage High-pressure-ratio Axial-flow Compressor.Angles 3 deg: Effect on Over-all Performance Characteristics of Decreasing Twelfth Through Fifteenth State Stator-blade Angles 3 deg - 1

The stator-blade angles in the twelfth to fifteenth stages of a 16-stage high-pressure-ratio axial-flow compressor were decreased 3 deg The over-all performance of this compressor is compared with the performance of the same compressor with standard blade angles. The matching characteristics of the modified compressor and a two-stage turbine were also obtained and compared with those of the compressor with the original blade angles and the same turbine.

Medeiros, Arthur A.↗

Data On Flow About A Compressor Blade In Cascade

Development and testing of software to compute values of flow-field characteristics greatly enhanced by using recorded experimental data to test results of computations. Report "The Measurement Of Boundary Layers On Compressor Blade In Cascade" is data base providing detailed measurements of boundary layer and wake in flow field about double-circular-arc compressor blades in cascade of such blades.

Deutsch, S.↗

NASA low speed centrifugal compressor

The flow characteristics of a low speed centrifugal compressor were examined at NASA Lewis Research Center to improve understanding of the flow in centrifugal compressors, to provide models of various flow phenomena, and to acquire benchmark data for three dimensional viscous flow code validation. The paper describes the objectives, test facilities' instrumentation, and experiment preliminary comparisons.

Hathaway, Michael D.↗

Unsteady design-point flow phenomena in transonic compressors

High-frequency response probes which had previously been used exclusively in the MIT Blowndown Facility were successfully employed in two conventional steady state axial flow compressor facilities to investigate the unsteady flowfields of highly loaded transonic compressors at design point operation. Laser anemometry measurements taken simultaneously with the high response data were also analyzed. The time averaged high response data of static and total pressure agreed quite well with the conventional steady state instrumentation except for flow angle which showed a large spread in values at all radii regardless of the type of instrumentation used. In addition, the time resolved measurements confirmed earlier test results obtained in the MIT Blowdown Facility for the same compressor. The results of these tests have further revealed that the flowfields of highly loaded transonic compressors are heavily influenced by unsteady flow phenomena. The high response measurements exhibited large variations in the blade to blade flow and in the blade passage flow. The observed unsteadiness in the blade wakes is explained in terms of the rotor blades' shed vorticity in periodic vortex streets. The wakes were modeled as two-dimensional vortex streets with finite size cores. The model fit the data quite well as it was able to reproduce the average wake shape and bi-modal probability density distributions seen in the laser anemometry data. The presence of vortex streets in the blade wakes also explains the large blade to blade fluctuations seen by the high response probes which is simply due to the intermittent sampling of the vortex street as it is swept past a stationary probe.

Gertz, J. B.↗

Investigation of 10-Stage Axial-Flow X24C-2 Compressor: Performance at Inlet Pressure of 21 Inches Mercury Absolute and Inlet Temperature of 538 R - 1

The performance at inlet pressure of 21 inches mercury absolute and inlet temperature of 538 R for the 10-stage axial-flow X24C-2 compressor from the X24C-2 turbojet engine was investigated. the peak adiabatic temperature-rise efficiency for a given speed generally occurred at values of pressure coefficient fairly close to 0.35.For this compressor, the efficiency data at various speeds could be correlated on two converging curves by the use of a polytropic loss factor derived.

Schum, Harold J.↗

Flow Range of Centrifugal Compressor Being Extended

General Aviation will benefit from turbine engines that are both fuel-efficient and reliable. Current engines fall short of their potential to achieve these attributes. The reason is compressor surge, which is a flow stability problem that develops when the compressor is subjected to conditions that are outside of its operating range. Compressor surge can occur when fuel flow to the engine is increased, temporarily back pressuring the compressor and pushing it past its stability limit, or when the compressor is subjected to inlet flow-field distortions that may occur during takeoff and landing. Compressor surge can result in the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. Unfortunately, the most efficient operating line for the compressor is usually closer to its stability limit line than it is to the line that provides an adequate margin of safety. A wider stable flow range will permit operation along the most efficient operating line of the compressor, improving the specific fuel consumption of the engine and reducing emissions. The NASA Glenn Research Center is working to extend the stable flow range of the compressor. Significant extension has been achieved in axial compressors by injecting air upstream of the compressor blade rows. Recently, the technique was successfully applied to a 4:1 pressure ratio centrifugal compressor by injecting streams of air into the diffuser. Both steady and controlled unsteady injection were used to inject air through the diffuser shroud surface and extend the range. Future work will evaluate the effect of air injection through the diffuser hub surface and diffuser vanes with the goal of maximizing the range extension while minimizing the amount of injected air that is required.

Skoch, Gary J.↗

Analytical study on a two-dimensional plane of the off-design flow properties of tandem-bladed compressor stators

The flow characteristics of several tandem bladed compressor stators were analytically evaluated over a range of inlet incidence angles. The ratios of rear-segment to front-segment chord and camber were varied. Results were also compared to the analytical performance of a reference solid blade section. All tandem blade sections exhibited lower calculated losses than the solid stator. But no one geometric configuration exhibited clearly superior characteristics. The front segment accepts the major effect of overall incidence angle change. Rear- to front-segment camber ratios of 4 and greater appeared to be limited by boundary-layer separation from the pressure surface of the rear segment.

Sanger, N. L.↗

Effects of inlet distortion on the development of secondary flows in a subsonic axial inlet compressor rotor

Detailed flow measurements were taken inside an isolated axial compressor rotor operating subsonically near peak efficiency. Laser anemometer measurements were made with two inlet velocity profiles. One profile consisted of an unmodified baseline flow, and the second profile was distorted by placing axisymmetric screens on the hub and shroud well upstream of the rotor. A primary flow is defined in the rotor and deviations from this primary flow for each inlet flow condition identified. A comparison between the two flow deviations is made to assess the development of a passage vortex due to the distortion of the inlet flow. A comparison of experimental results with computational predictions from a Navier-Stokes solver showed good agreement between predicted and measured flow. Measured results indicate that a distorted inlet profile has minimal effect on the development of the flow in the rotor passage and the resulting passage vortex.

Owen, Albert K.↗

A comparison of the computed and experimental three dimensional flow in a transonic compressor rotor

The three dimensional inviscid flow in a transonic compressor rotor; total pressure ratio of 1.65, has been numerically computed using MacCormack's time-marching method. This solution is compared to intra-blade static density measurements obtained by gas fluorescence. These results and comparisons illustrate the importance of three dimensional flow phenomena in determining the rotor flow field and show that while the viscous phenomena have an important influence, particularly on the outflow, the inviscid computation properly models the flow in the inlet portion of the rotor passages.

Thompkins, W. T., Jr.↗

Numerical Simulation of Complex Turbomachinery Flows

An unsteady, multiblock, Reynolds Averaged Navier Stokes solver based on Runge-Kutta scheme and Pseudo-time step for turbo-machinery applications was developed. The code was validated and assessed against analytical and experimental data. It was used to study a variety of physical mechanisms of unsteady, three-dimensional, turbulent, transitional, and cooling flows in compressors and turbines. Flow over a cylinder has been used to study effects of numerical aspects on accuracy of prediction of wake decay and transition, and to modify K-epsilon models. The following simulations have been performed: (a) Unsteady flow in a compressor cascade: Three low Reynolds number turbulence models have been assessed and data compared with Euler/boundary layer predictions. Major flow features associated with wake induced transition were predicted and studied; (b) Nozzle wake-rotor interaction in a turbine: Results compared to LDV data in design and off-design conditions, and cause and effect of unsteady flow in turbine rotors were analyzed; (c) Flow in the low-pressure turbine: Assessed capability of the code to predict transitional, attached and separated flows at a wide range of low Reynolds numbers and inlet freestream turbulence intensity. Several turbulence and transition models have been employed and comparisons made to experiments; (d) leading edge film cooling at compound angle: Comparisons were made with experiments, and the flow physics of the associated vortical structures were studied; and (e) Tip leakage flow in a turbine. The physics of the secondary flow in a rotor was studied and sources of loss identified.

Chernobrovkin, A. A.↗

Axial and Centrifugal Compressor Mean Line Flow Analysis Method

This paper describes a method to estimate key aerodynamic parameters of single and multistage axial and centrifugal compressors. This mean-line compressor code COMDES provides the capability of sizing single and multistage compressors quickly during the conceptual design process. Based on the compressible fluid flow equations and the Euler equation, the code can estimate rotor inlet and exit blade angles when run in the design mode. The design point rotor efficiency and stator losses are inputs to the code, and are modeled at off design. When run in the off-design analysis mode, it can be used to generate performance maps based on simple models for losses due to rotor incidence and inlet guide vane reset angle. The code can provide an improved understanding of basic aerodynamic parameters such as diffusion factor, loading levels and incidence, when matching multistage compressor blade rows at design and at part-speed operation. Rotor loading levels and relative velocity ratio are correlated to the onset of compressor surge. NASA Stage 37 and the three-stage NASA 74-A axial compressors were analyzed and the results compared to test data. The code has been used to generate the performance map for the NASA 76-B three-stage axial compressor featuring variable geometry. The compressor stages were aerodynamically matched at off-design speeds by adjusting the variable inlet guide vane and variable stator geometry angles to control the rotor diffusion factor and incidence angles.

Veres, Joseph P.↗

Three dimensional flows in multistage compressors

Current multi-stage turbomachinery design/analysis methods are based on a time-averaged, axisymmetric representation of the flow field. The actual flow field is asymmetric and unsteady due to blade row interactions. The Reynolds averaged Navier-Stokes solvers are limited to single-stage machines for existing computers. Therefore, advanced multi-stage compressors will operate far off-design for portions of the flight regime. The objectives are to provide an experimentally validated average-passage calculation of multistage compressor blade row interactions and an experimentally validated time-accurate calculation of multi-stage compressor blade row interactions. Various aspects of this investigation are presented in viewgraph form.

Hathaway, Michael D.↗

Method of Estimating the Incompressible-flow Pressure Distribution of Compressor Blade Sections at Design Angle of Attack

A method was devised for estimating the incompressible-flow pressure distribution over compressor blade sections at design angle of attack. The theoretical incremental velocities due to camber and thickness of the section as an isolated airfoil are assumed proportional to the average passage velocity and are modified by empirically determined interference factors. Comparisons were made between estimated and test pressure distributions of NACA 65-series sections for typical conditions. Good agreement was obtained.

COMPRESSOR FLOW THEORY AND EXPERIMENT↗

Integrated turbine-compressor provides air flow for cooling

Modified supersonic turbine cycle provides cooling air to surrounding structures. Simplified mechanical design assures correct balance of air flow, allows direct issue of cool air to the structure, and assists in matching turbine work output to work input required by the compressor.

Ferri, A.↗