Lubrication and bearing problems in the vacuum of space
Summary information on lubricants and lubrication for use in aerospace environments, and simulation of space environments in vacuum chamber
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Summary information on lubricants and lubrication for use in aerospace environments, and simulation of space environments in vacuum chamber
Worm gear lubrication with bonded solid film lubricants, discussing efficiency and wear life test apparatus
Physical sputtering deposition of molybdenum disulfide films as solid lubricant on rotating and sliding components, discussing lubrication properties in vacuum
Self-lubricating gear, designed for long term operation in a vacuum at high, low, and ambient temperatures, is constructed of alternating layers of metal and a dry lubricant material, such as polytetrafluoroethylene, with a suitable reinforcing material bonded into a laminated composite unit, which is machined to form a standard gear.
Ball bearings lubrication and wear in cryogenic hydrogen turbopumps by transfer films provided from self lubricating cage
Physical sputtering deposition of molybdenum disulfide films as solid lubricant on rotating and sliding components, discussing lubrication properties in vacuum
Development of hybrid bearing lubrication system with combination of standard type lubrication and magnetic flux field for earth atmosphere and space environment operation
The history of this relatively new topic in tribology is presented, and attention is drawn to the significant theoretical and experimental developments. The position of elastohydrodynamics in the spectrum of lubrication regimes is discussed, and the essential features of elastohydrodynamic contacts are described. Attention is focused upon film thickness calculations and measurements since this represents one of the most important and best charted fields within the subject, but friction and the distribution of pressure are also considered. Transition from hydrodynamic to elastohydrodynamic and boundary lubrication conditions is considered, and attention is drawn to the importance of the ratio of film thickness/surface roughness. A number of successful engineering applications of elastohydrodynamics are noted, and the present trends in research are outlined.
Lubricant, thrust bearing, and ring seal tests for supersonic turbine engine mainshaft lubrication system
Bearings, lubricants, and seals for lubricated and hydraulic components for space shuttle with high temperature and vacuum operating capabilities
High speed low power loss spiral groove bearings self sealing grease lubricants with high shear stability and good boundary lubrication
A sixteen-inch rotor, weighing approximately twenty-one pounds, was supported by air-lubricated foil bearings. In physical size and in mass distribution, the rotor closely matched that of an experimental Brayton cycle turboalternator unit. The rotor was stable in both vertical horizontal attitudes at speeds up to 50,000 rpm. A detailed description of the experimental apparatus and of the foil bearing design are given. The paper contains data on response of the rotor to rotating imbalance, symmetric and asymmetric, and to excitation by means of a vibrator (shake table). It is concluded that the gas-lubricated foil bearing suspension is free from fractional frequency whirl and suffers no loss of load capacity when excited at frequency equal to half the rotational speed. In contrast to rigid gas bearings, the foil bearing imposes no stringent requirements with respect to dimensional tolerances, cleanliness, or limitations of journal motion within the narrow confines of bearing clearance.
Elastohydrodynamic (EHD) film thicknesses have been measured, by means of an X-ray technique, under conditions that closely simulate the ball-race contact in advanced turbine engine thrust bearings. The experiments were conducted with a rolling-disk machine using disks which yield a contact zone similar to that in the actual bearing. Both the rolling and spinning motions of the ball relative to the race were simulated by the apparatus. Four lubricants were evaluated at temperatures to 600 F and maximum Hertz stresses to 350,000 psi. The X-ray film thickness data correlated well with observations of surface distress (or lack thereof) in full-scale bearing tests with the same lubricants under similar conditions of temperature and load. The predicted variation of film thickness with speed and viscosity as verified, although the magnitude of measured film thickness was generally one-half to one-third of predicted values. An effect of stress greater than predicted was consistently observed in the higher stress range.
The effect of nuclear reactor radiation on the performance of a solid film lubricant was studied. The film consisted of molybdenum disulfide and graphite in a sodium silicate binder. Radiation levels of fast neutrons (E or = 1 MeV) were fluxed up to 3.5 times 10 to the 12th power n/sq cm-sec (intensity) and fluences up to 2 times 10 to the 18th power n/sq cm (total exposure). Coating wear lives were much shorter and friction coefficients higher in a high flux region of the reactor than in a low flux region. The amount of total exposure did not affect lubrication behavior as severely as the radiation intensity during sliding.
The field of surface science has undergone intense revitalization with the introduction of low-energy electron diffraction, Auger electron spectroscopy, ellipsometry, and other surface analytical techniques which have been sophisticated within the last decade. These developments have permitted submono- and monolayer structure analysis as well as chemical identification and quantitative analysis. The application of a number of these techniques to the solution of problems in the fields of friction, lubrication, and wear are examined in detail for the particular case of iron; and in general to illustrate how the accumulation of pure data will contribute toward the establishment of physiochemical concepts which are required to understand the mechanisms that are operational in friction systems. In the case of iron, LEED, Auger and microcontact studies have established that hydrogen and light-saturated organic vapors do not establish interfaces which prevent iron from welding, whereas oxygen and some oxygen and sulfur compounds do reduce welding as well as the coefficient of friction. Interpretation of these data suggests a mechanism of sulfur interaction in lubricating systems.
A mathematical model enabling the relation of electrical contact occurrences between rolling surfaces to the mean thickness of an elastohydrodynamic lubricant film is discussed. A previous development by other authors is shown to contain an error invalidating their results. Some potentially useful approximations are developed for the case when the lubricant film is large with respect to the surface roughness. Complete solutions that are valid for all film thicknesses are not yet available.
The important aspects of elastohydrodynamic lubrication, with a single, one-dimensional asperity, have been found by solving numerically the coupled transient Reynolds equation and the elasticity equation. Even though the assumption of a single asperity is highly ideal, this study sheds some light on the effect of surface roughness on elastohydrodynamic lubrication. The results show that the film pressure tends to increase more than the steady state pressure, and in particular, the increase in pressure reaches a maximum as the asperity approaches the inlet of the contact region. The asperity height and the pressure increase above the steady state pressure are closely related to each other; the higher the asperity height, the larger the pressure increase. In the pure rolling case, it has been found that a local pressure peak is not developed. However, in the cases of sliding and rolling, a small, local pressure peak is developed on the pressure profile when the asperity moves into the contact region. In general, the overall film thickness profile increases with increasing asperity height, but is not significantly affected by the asperity width. Moreover, the slope of the overall film thickness profile for the transient cases is much greater than the steady state profile, which is approximately constant across the contact width. The increase in the center film thickness also depends upon the width and height of the asperity.
The effect of oxygen concentration on the boundary lubricating characteristics of an unformulated C-ether was studied with the use of a ball-on disk sliding-friction apparatus. Results were compared with those obtained with a polyphenyl ether. Experimental conditions included oxygen concentrations ranging from 20 percent (air) to 0.001 percent (nitrogen), a load of 1 kilogram, a sliding speed of 17 meters per minute, and disk temperatures ranging from 20 to 300 C (77 to 572 F). The C-ether yielded better boundary lubricating characteristics than did the polyphenyl ether in air and nitrogen over most of the temperature range. The C-ether exhibited lower wear at high oxygen levels (10 to 20 percent O2) from 25 to 200 C (77 to 392 F) and at low oxygen levels (0.001 to 1.0 percent O2) from 200 to 300 C (392 to 572 F). Friction polymer was observed around the wear scars of most test specimens. Friction polymer generation and its effect on wear are discussed in light of current theories.