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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Effects of magnetic field assisted heat treatment on the microstructure and mechanical properties of Fe-0.63 %C alloy

This study investigates the influence of an applied magnetic field on the microstructural evolution and mechanical properties of hypoeutectoid steels subjected to heat treatment. Tensile tests and microstructural analysis were performed on samples processed under varying magnetic field strengths (0 T, 5 T, and 9 T) and different austenitization incubation times. The results indicate that the application of a magnetic field alters the fraction of proeutectoid ferrite phase without changing the cooling rates and heat treatment process. Additionally, pearlite microstructural features such as lamellar spacing and misorientation angles exhibit variations under different field strengths. While the pearlite nodule diameter remains largely unaffected, an increase in percentage elongation and strength is observed in the 5 T treated sample, attributed to changes in microstructural features with the magnetic field. Additionally, the percentage elongation is reduced in the samples heat treated with reduced austenitization incubation times. The study further demonstrates that low-angle misorientations increased in the samples taken parallel to the magnetic field direction, influencing the mechanical response. These findings suggest that applying a magnetic field during heat treatment provides an additional driving force for phase transformations, offering a manufacturing process for tailoring microstructures and optimizing mechanical properties. Moreover, integrating magnetic fields in heat treatment processes has potential benefits in energy efficiency.

High magnetic field↗
DOE OSTI2018

High Fidelity Ion Beam Simulation of High Dose Neutron Irradiation

The objective of this proposal is to demonstrate the capability to predict the evolution of microstructure and properties of structural materials in-reactor and at high doses, using ion irradiation as a surrogate for reactor irradiations. “Properties” includes both physical properties (irradiated microstructure) and the mechanical properties of the material. Demonstration of the capability to predict properties has two components. One is ion irradiation of a set of alloys to yield an irradiated microstructure and corresponding mechanical behavior that are substantially the same as results from neutron exposure in the appropriate reactor environment. Second is the capability to predict the irradiated microstructure and corresponding mechanical behavior on the basis of improved models, validated against both ion and reactor irradiations and verified against ion irradiations. Taken together, achievement of these objectives will yield an enhanced capability for simulating the behavior of materials in reactor irradiations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2018

Microstructures and Mechanical Properties of Inconel 718 Alloy at Ultralow Temperatures

The microstructures and mechanical properties of powder metallurgy Inconel 718 alloy were investigated in the temperatures range between 25 and − 253 °C. Tensile strength increased with the decrease in temperature, while the ductility first increased and then decreased. There was no significant change in impact toughness. When the temperature was − 253 °C, a zigzag stress–strain curve was observed for the alloy, owing to the interaction of dislocation glide and twinning, which effectively maintained the relatively good ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Influence of humidity, temperature, and annealing on microstructure and tensile properties of electrospun polyacrylonitrile nanofibers

This study investigates the microstructure and mechanical properties of electrospun nanofibers from polyacrylonitrile (PAN)-dimethylformamide (DMF) solution at different relative humidity (RH) in the range from 14% to 60% and two different temperatures (20 °C and 40 °C). Nanofibers produced at low RH (22% or less at 20 °C) exhibit relatively smooth surface and solid core, whereas at higher RH (30% or higher at 20 °C) rough surface and porous core are observed. The resulting morphology is explained by means of H 2 O/DMF/PAN ternary phase diagram. At higher RH, the water diffusion into polymer-solution jet brings thermodynamic instability into the system leading to separation of polymer-rich phase and polymer-lean phase, where the later contributes to porosity. Higher process temperature (40 °C) yields larger miscibility area in the ternary phase diagram leading to formation of porous structure at relatively higher RH (40%). Tensile strength of nanofibrous yarns is found to vary from 80 MPa to 130 MPa depending on the processing temperature and RH. The amount of porosity is found to affect the tensile properties of nanofibers most significantly, although diameter and crystallinity play important role. Annealing is found to alleviate surface roughness and porosity and increase crystallinity. Furthermore, tensile strength of nanofibrous yarns is found to improve by up to 25% after annealing.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Rolling Deformation on the Microstructure and Mechanical Properties of an Extruded Mg-Zn-Ca Alloy

The microstructure and mechanical properties of an as-extruded Mg-4.5Zn-1.1Ca (wt.%) alloy subjected to unidirectional rolling and cross-rolling were compared in the present study. The results indicated that rolling deformation refined the microstructure, dispersed second phases and modified the texture, which resulted in an improvement in the mechanical properties of the as-rolled alloys compared with those of the as-extruded alloy. The yield strength of the Mg-4.5Zn-1.1Ca (wt.%) alloy increased from 173 to 297 MPa after unidirectional rolling. The initial fragmented Ca{sub 2}Mg{sub 6}Zn{sub 3} phases were further refined after rolling deformation, which clearly restricted the grain growth and gave rise to a fine microstructure. It was also found that rolling deformation intensified the basal texture in comparison with the as-extruded alloy, which was related to particle pinning.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of Heat Treatment on Microstructure and Mechanical Properties of Laser Additively Manufactured AISI H13 Tool Steel

The effect of heat treatment on microstructure and mechanical properties (microhardness, wear resistance and impact toughness) of laser additively manufactured AISI H13 tool steel was systemically investigated. To understand the variation of microstructure and mechanical properties under different heat treatments, the as-deposited samples were treated at 350, 450, 550, 600 and 650 °C/2 h, respectively. Microstructure and phase transformation were investigated through optical microscopy, scanning electron microscope and transmission electron microscope. The mechanical properties were characterized by nanoindentation tests, Charpy tests and high-temperature wear tests. The microstructure of as-deposited samples consisted of martensite, ultrafine carbides and retained austenite. After the tempering treatment, the martensite was converted into tempered martensite and some fine alloy carbides which precipitated in the matrix. When treated at 550 °C, the greatest hardness and nanohardness were 600 HV{sub 0.3} and 6119.4 MPa due to many needle-like carbides precipitation. The value of hardness increased firstly and then decreased when increasing the temperature. When tempered temperatures exceeded 550 °C, the carbides became coarse, and martensitic matrix recrystallized at the temperature of 650 °C. The least impact energy was 6.0 J at a temperature of 550 °C. Samples tempered at 550 °C had larger wear volume loss than that of others. Wear resistances of all samples under atmospheric condition at 400 °C showed an oxidation mechanism.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Role of structure imperfection in the formation of the magnetotransport properties of rare-earth manganites with a perovskite structure

The structure, the structure imperfection, and the magnetoresistance, magnetotransport, and microstructure properties of rare-earth perovskite La{sub 0.3}Ln{sub 0.3}Sr{sub 0.3}Mn{sub 1.1}O{sub 3–δ} manganites are studied by X-ray diffraction, thermogravimetry, electrical resistivity measurement, magnetic, {sup 55}Mn NMR, magnetoresistance measurement, and scanning electron microscopy. It is found that the structure imperfection increases, and the symmetry of a rhombohedrally distorted R3̅c perovskite structure changes into its pseudocubic type during isovalent substitution for Ln = La{sup 3+}, Pr{sup 3+}, Nd{sup 3+}, Sm{sup 3+}, or Eu{sup 3+} when the ionic radius of an A cation decreases. Defect molar formulas are determined for a real perovskite structure, which contains anion and cation vacancies. The decrease in the temperatures of the metal–semiconductor (T{sub ms}) and ferromagnet–paramagnet (T{sub C}) phase transitions and the increase in electrical resistivity ρ and activation energy E{sub a} with increasing serial number of Ln are caused by an increase in the concentration of vacancy point defects, which weaken the double exchange 3d{sup 4}(Mn{sup 3+})–2p{sup 6}(O{sup 2–})–3d{sup 3}(Mn{sup 4+})–V{sup (a)}–3d{sup 4}(Mn{sup 3+}). The crystal structure of the compositions with Ln = La contains nanostructured planar clusters, which induce an anomalous magnetic hysteresis at T = 77 K. Broad and asymmetric {sup 55}Mn NMR spectra support the high-frequency electronic double exchange Mn{sup 3+}(3d{sup 4}) ↔ O{sup 2–}(2p{sup 6}) ↔ Mn{sup 4+}(3d{sup 3}) and indicate a heterogeneous surrounding of manganese by other ions and vacancies. A correlation is revealed between the tunneling magnetoresistance effect and the crystallite size. A composition–structure imperfection–property experimental phase diagram is plotted. This diagram supports the conclusion about a strong influence of structure imperfection on the formation of the magnetic, magnetotransport, and magnetoresistance properties of rare-earth perovskite manganites.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

The goal of this project is to model long-term creep performance for nickel-base superalloy weldments in high temperature power generation systems. The project uses physics-based modeling methodologies and algorithms for predicting alloy properties in heterogeneous material structures. The modeling methodology will be demonstrated on a gas turbine combustor liner weldment of Haynes 282 precipitate-strengthened nickel-base superalloy. The major developments are: (1) microstructure-property relationships under creep conditions and microstructure characterization (2) modeling inhomogeneous microstructure in superalloy weld (3) modeling mesoscale plastic deformation in superalloy weld and (4) a constitutive creep model that accounts for weld and base metal microstructure and their long term evolution. The developed modeling technology is aimed to provide a more efficient and accurate assessment of a material’s long-term performance compared with current testing and extrapolation methods. This modeling technology will also accelerate development and qualification of new materials in advanced power generation systems. This document is a final technical report for the project, covering efforts conducted from October 2014 to December 2016.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2019

Correlation of Microstructure and Mechanical Properties of Metal Big Area Additive Manufacturing

Metal Big Area Additive Manufacturing (MBAAM) is a novel wire-arc additive manufacturing method that uses a correction-based approach developed at the Oak Ridge National Laboratory (ORNL). This approach is an integrated software method that minimizes the dynamic nature of welding and compensates for build height. The MBAAM process is used to fabricate simple geometry thin walled specimens, using a C-Mn steel weld wire, to investigate the scatter in mechanical properties and correlate them to the underlying microstructure. The uni-axial tensile tests show isotropic tensile and yield properties with respect to building directions, although some scatter in elongation is observed. Large scatter is observed in the Charpy Impact tests. The microstructure characterization reveals mostly homogenous ferrite grains with some pearlite, except for some changes in morphology and grain size at the interface between the build and the base plate. The measured properties and microstructure are compared with the toughness and strength values reported in the literature, and a hypothesis is developed to rationalize the differences. Overall, the MBAAM process creates stable, isotropic, and weld-like mechanical properties in the deposit, while achieving a precise geometry obtained through a real-time feedback sensing, closed loop control system.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and Mechanical Properties of As-Cast γ-TiAl Alloys with Different Cooling Rates

γ-TiAl alloys composed of Ti-45Al-5Nb-1W-1B (at.%) solidified at three different cooling rates by vacuum electromagnetic induction melting under a controlled degree of vacuum of under 2 Pa. The influence of the cooling rate on the microstructure and mechanical properties of the γ-TiAl alloy samples was investigated. A relatively large temperature gradient at the beginning of solidification led to a thin fine-grained layer around the graphite mold, and undercooling had two main effects: (a) promoting nucleation in the grain-refining surface layer and (b) promoting the growth of columnar crystals beneath the surface. Moreover, all prepared ingots of this alloy could be clearly divided into Regions S, M and C from the surface to the core. The colony size of Region M was larger than those of the other two regions due to composition segregation and the growth of columnar grains. The existence of tungsten led to micro-inhomogeneity, and the mechanical properties of the alloy changed according to concentration fluctuations. The degrees of homogeneity were expressed as H{sub 0.1} and H{sub 0.2}. The alloy with the highest values, which possesses the best mechanical properties, solidified at a relatively low cooling rate. The deformation mechanism is also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Microstructures and mechanical properties of Ti-Mo alloys cold-rolled and heat treated

In this study, the microstructures and mechanical properties of Ti-10Mo and Ti-20Mo alloys (mass%) are investigated to assess the potential use in biomedical applications. The microstructures are examined by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The mechanical properties are determined from uniaxial tensile tests. The experimental results indicate that the microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. The Ti-10Mo alloy exhibits ({alpha}'' + {beta}) and ({beta} + {omega}) phases under the cold rolling (CR) and solution treatment (ST), respectively. By contrast, the Ti-20Mo alloy comprises only {beta} phase under such conditions. The quenched Ti-20Mo alloy has the lowest elastic modulus and CR Ti-20Mo alloy has the highest tensile strength. The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding from stress-strain curves due to the stress-induced martensite transformation from {beta} to {alpha}'' during tensile deformation. These Ti-Mo alloys exhibit low yield strength and good ductility, and they are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. The quenched Ti-10Mo alloy has some advantages over the other {beta} binary Ti-Mo alloys for biomedical applications. {beta} type Ti-Mo-Sn alloys are expected to be promising candidates for novel metallic biomaterials. - Highlights: {yields} The microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. {yields} The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding due to stress-induced martensite transformation from beta to alpha double prime during tensile deformation. {yields} The Ti-Mo alloys are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. {yields} The quenched Ti-10Mo alloy has more advantages over the other beta binary Ti-Mo alloys for biomedical applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Brittle nature and the related effects of zirconium hydrides in Zircaloy-4

The use of zirconium alloys such as Zircaloy-4 in nuclear reactors is limited by brittle hydride formation, for example in harsh reactor operating conditions such as those in the pressurized water reactors. Even though much research has studied this phenomenon, a more systematic, in-depth study of the effects of hydrides on the properties of Zircaloy-4, using various analytical techniques, can add more details to the understanding of these effects. In the current study, hydrogen charging was performed on Zircaloy-4 at different levels compatible with commercial reactor operating conditions and conditions in accident scenarios. Effects of hydriding on the Zircaloy-4 (α-(hcp)-Zr) tensile properties, together with an in-depth study of any relationship between tensile and the microstructural properties of the material, are discussed. While a moderate pinning effect on the equiaxed α-Zr grain size was observed, no significant change in bulk texture of the Zry-4 was revealed as the hydrogen level increased up to nominally 1230 wppmH. At a nominal value of 490 wppmH, Zircaloy-4 fractured at a low strain value just above the yielding point, and brittle tensile fracture was observed in a sample H-charged to nominally 1230 wppmH. The low ductility and brittle fracture of the samples were attributed to the presence of brittle inter-grain boundary hydrides. Finally, it was observed that brittle fracturing was also supported by intra-grain boundary hydrides that were affected by the tensile deformation of the sample.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Additive manufacturing of high‐density silicon carbide ceramics through post‐processing spark plasma sintering

This research advances the field of additive manufacturing (AM) of silicon carbide (SiC) ceramics by integrating spark plasma sintering (SPS) to enhance material density, mechanical strength, and thermal properties. Traditional AM techniques struggle to achieve the high‐density SiC required for demanding applications, such as aerospace engineering, where high thermal conductivity and mechanical strength are paramount. Here, our study addresses these challenges by incorporating SPS as a post‐processing step, achieving near‐theoretical maximum densities and significantly reducing porosity, thereby resulting in outstanding thermal conductivity in SiC ceramics. We developed a specialized SiC ink optimized for 3D printing, ensuring structural integrity after deposition through tailored rheological properties. The application of SPS facilitates rapid, uniform sintering, essential for attaining superior density, mechanical properties, and thermal performance. Our experimental results, confirmed through scanning electron microscopy analysis, demonstrate significant microstructural properties, mechanical strength, and thermal conductivity, showcasing the effectiveness of integrating SPS in AM processes. This innovative approach not only expands the capabilities of AM in producing complex, high‐density ceramic structures but also broadens the potential applications of SiC in demanding environments.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Reliability of Materials and Components for Solid Oxide Fuel Cells

Planar stack solid-oxide fuel cells (SOFCs) require seals that must operate reliably under demanding conditions for lifetimes of 40000 hours. This includes temperature fluctuations between 800°C and RT during on and off cycles, thermal stresses, oxidizing environments and chemical degradation to name a few. This comprehensive report provides results from long term testing of two commercially available multicomponent barium alkali silicate glasses: SCN and G6, chosen as sealing candidates. In this scope, the glass seals were deposited on YSZ and Al 2 O 3 substrates simulating electrolytes (Zrbased) and coatings (both zirconia and Al 2 O 3 ). The seal-substrate couples were subjected to 800°C under air and steam+H 2 +N 2 environments up to 40000 hours to test their integrity under real operating conditions. Extensive studies on the effects of exposure have been conducted over the span of testing at various time intervals. Within the context of characterization, mechanical properties such as density, roughness, thermal expansion and glass transition, viscosity and wettability behavior; and microstructural properties such as glass chemistries, defect formation (cracks and pores), phase transformations (devitrification) and glass-interface reactions are investigated. Results and discussions are provided with a focus on the degradation of the properties over long term interrupted testing.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Effect of Tungsten Inert Gas Arc Remelting on Microstructure and Wear Properties of Plasma-Sprayed NiCr-Cr{sub 3}C{sub 2} Coating

In this work, a NiCr-Cr{sub 3}C{sub 2} coating was prepared on an AISI 1045 steel substrate by plasma spraying and then remelted with the tungsten inert gas (TIG) arc method. The purpose was to study the effects of TIG remelting treatment on the microstructure, mechanical properties and wear properties of a plasma-sprayed NiCr-Cr{sub 3}C{sub 2} coating. The results show that after TIG remelting, the density of the coating increased, the internal porosity decreased from 8.1 to 0.2%, and the number of cracks and inclusions greatly reduced. The hardness of the coating also became uniform and increased from 1007 to 1141 HV{sub 0.1}, with an obvious increase of 13.3%, and the fracture toughness increased by 321.3%. The wear volume after TIG remelting at room temperature was reduced by 59.5%, and the wear pattern changed from brittle fracture and abrasive wear to abrasive wear and adhesive wear. The wear loss at 700 °C was also reduced by 43.6%, and the wear pattern was transformed from brittle fracture and fatigue wear caused by oxidation to oxidative wear and adhesive wear. Therefore, TIG remelting treatment can effectively improve the microstructure, mechanical properties and wear resistance of a plasma-sprayed NiCr-Cr{sub 3}C{sub 2} coating.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Enhanced photocatalytic hydrogen evolution activity of CuInS{sub 2} loaded TiO{sub 2} under solar light irradiation

In this paper, p–n type CuInS{sub 2}/TiO{sub 2} particles were prepared in ethylenediamine by the solvothermal method. The microstructural properties of the synthesized p–n type catalysts were characterized by X-ray diffraction (XRD) in order to confirm the existence of crystalline CuInS{sub 2} on the surface of TiO{sub 2}, which was also confirmed by X-ray photoelectron spectroscopy (XPS). Transmission electron microscopy (TEM) images provided the detailed morphological properties about the CuInS{sub 2}/TiO{sub 2} heterostructure. UV–vis diffuse reflectance spectroscopy (UV–vis DRS) was used to investigate the optical properties of the CuInS{sub 2}/TiO{sub 2} particles. The DRS results indicated that both the p–n type structure and CuInS{sub 2} acting as a sensitizer can enhance significantly the absorption of UV and visible light. The photocatalytic activities of the CuInS{sub 2}/TiO{sub 2} particles were evaluated by hydrogen evolution reactions using Xe-lamp irradiation as a simulated solar light source. The greatly enhanced photocatalytic activity of hydrogen evolution under simulated solar light is about ~7 fold higher than that of pure commercial TiO{sub 2} (Degussa P25). - Graphical abstract: The heterojunction structure of CuInS{sub 2}/TiO{sub 2} promoted the efficiency of photoinduced charge carrier transfer and highly inherited the recombination of activated electrons and holes. - Highlight: • CuInS{sub 2}/TiO{sub 2} was prepared by a one-step solvothermal method. • 2.5% CuInS{sub 2}/TiO{sub 2} has the highest activity and keeps the activity stable. • Heterojunction structure of sample promoted the separation of electrons and holes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Influence of Austempering Temperature and Time on the Microstructure and Mechanical Properties of Ductile Iron Weldment Using Developed Coated Electrode

Sound welded joints of ductile iron were first made by developing coated electrodes as well as weld procedure. The weldments were then austenitized at 900 °C for 2-h holding time followed by austempering at 300 and 350 °C for three different holding times (1.5, 2 and 2.5 h) at each austempering temperature. The influence of austempering temperature and time on the microstructural and mechanical properties was studied. Microstructural characterization, phase analysis, microhardness and mechanical properties were performed to understand the effect of austempering heat treatment on microstructure, austempering kinetics and mechanical properties of welded joints. In spite of significant variation in microstructures among all the three zones of DI weldment before austempering, the response of both weld metal and HAZ to austempering heat treatment similar to a base metal was noted. However, a significant variation in matrix structures (bainitic ferrite, retained austenite) as well as graphite nodules among the three zones was observed with changing the austempering temperature and holding time. Also, 100% joint efficiency of the welded joints was achieved at both 300 and 350 °C for 2-h holding time. Hardness and charpy impact toughness mostly depended on the volume fraction of retained austenite and carbon content. Based on the results of tensile and charpy impact testing, 350 °C and 2-h holding time could be considered as an optimum austempering condition for ADI weldment.

36 MATERIALS SCIENCE↗
DOE OSTI2015

The influence of sintering temperature on microstructure and mechanical properties of Ni-Al intermetallics fabricated by SPS

In the present study PN85Yu15 was used as elemental powder to produce a sintered compound with Ni3Al as main phase. The Spark Plasma Sintering (SPS) technique is used to compact the powders. The powder was sintered in a temperature range between 1000°C and 1150°C to observe the influence of the sintering temperature on the microstructure and the mechanical properties. The microstructure was observed with optical microscope (OM), the phase composition was characterized by X-ray diffraction (XRD) technique. Density and microhardness were observed and compared the values with the results of other researchers. The compressive-, density- and microhardness tests show as clear result that with increasing the sintering temperature nearly all properties become better and also the microstructure studies show that porous places become less.

36 MATERIALS SCIENCE↗