Applications of a tube wind tunnel in supersonic testing.
Short duration tube wind tunnel supersonic testing, noting Saturn S-1C base heating and solid propellant rocket base burning tests
Hendershot, K. C.↗
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A tube wind-tunnel technique for rocket propulsion testing
Short duration tube wind tunnel supersonic testing, noting Saturn S-1C base heating and solid propellant rocket base burning tests
Hendershot, K. C.↗
Study of dual-channel infrared spectroradiometer systems
A dual channel infrared spectroradiometer system was installed at a high altitude facility where spectral data were obtained from F2/H2, FLOX/CH4, FLOX/B2H6, OF2/CH4, and OF2/B2H6 propellant combinations. A good HF emission spectra was obtained for tests with the OF2B2H6 propellant combination. Subsequently, data were obtained on the LOX/GH2 propellant combination at sea level and altitude conditions that were inconsistent because the calculation of plume properties led to physically unrealistic results. The inconsistencies resulted from measurement accuracy not being within the narrow limits required by the data reduction scheme. Although the anticipated program results were not obtained, the data gathered are useful for guiding future experimental efforts and formulations of less sensitive analytical models.
Wrubel, J. A.↗
A Wind-Tunnel Investigation of the Aerodynamic Characteristics of a Full-Scale Supersonic-Type Three-blade Propeller at Mach Numbers to 0.96
An investigation of the characteristics of a full-scale supersonic-type propeller has been made in the Langley 16-foot transonic tunnel with the 6000-horsepower propeller dynamometer. The tests covered a range of blade angles from 20.2 degrees to 60.2 degrees at forward Mach numbers up to 0.96. The results showed that envelope efficiency at an advance ratio of 2.8 decreased from 86 percent to 72 percent when the forward Mach number was increased from 0.70 to 0.96. A comparison of the experimental results with calculated results showed that maximum propeller efficiency can be calculated with good accuracy by using ordinary subsonic strip theory when the blade-section speeds are supersonic. The investigation also showed favorable power-absorption properties of the supersonic-type propeller at high speeds.
Evans, Albert J↗
Aerodynamic design and performance testing of an advanced 30 deg swept, eight bladed propeller at Mach numbers from 0.2 to 0.85
The increased emphasis on fuel conservation in the world has stimulated a series of studies of both conventional and unconventional propulsion systems for commercial aircraft. Preliminary results from these studies indicate that a fuel saving of from 15 to 28 percent may be realized by the use of an advanced high speed turboprop. The turboprop must be capable of high efficiency at Mach 0.8 above 10.68 km (35,000 ft) altitude if it is to compete with turbofan powered commercial aircraft. An advanced turboprop concept was wind tunnel tested. The model included such concepts as an aerodynamically integrated propeller/nacelle, blade sweep and power (disk) loadings approximately three times higher than conventional propeller designs. The aerodynamic design for the model is discussed. Test results are presented which indicate propeller net efficiencies near 80 percent were obtained at high disk loadings at Mach 0.8.
Black, D. M.↗
Performance of rocket nozzle materials with several solid propellants
Erosion resistance and thermal stress cracking tests of rocket nozzle materials with solid propellants
THERMAL STRESS↗
Experimental investigation of mercury propellant feed isolators for Kaufman thrusters
Performance tests on high voltage isolator for mercury propellant feed system of ion engine
Nakanishi, S.↗
The Effects of Reynolds Number on the Application of NACA 16 Series Airfoil Characteristics to Propeller Design
An analysis has been made of airfoil data taken on several NACA 16-series propeller airfoils from tests of 5-inch-chord models in the Langley 24 inch high-speed tunnel and l2-inch-chord models in the Langley 8 foot high-speed tunnel, This analysis has shown that the combined effects of Reynolds number changes and variations in airfoil characteristics resulting from differences in models and tunnels are such that when 5 inch-chord and l2-inch-chord data are applied to full-scale propeller design at or near the design condition, differences of less than 1 percent in efficiency will be involved.
Cleary, Harold E.↗
Initial steps toward automation of a propellant processor
This paper presents the results from an experimental study aimed at ultimately automating the mixing of propellants in order to minimize unintended variations usually attributed to human error. The water heater and delivery system of a one-pint Baker-Perkins (APV) vertical mixer are automated with computer control. Various innovations are employed to introduce economy and low thermal inertia. Some of these include twin heaters/reservoirs instead of one large reservoir, a compact water mixer for achieving the desired temperature quickly, and thorough insulation of the entire water system. The completed system is tested during two propellant mixes. The temperature uniformly is proven through careful measurements employing several local thermocouples.
Schallhorn, Paul↗
Design and performance verification of a passive propellant management system
This paper describes the design and verification testing of a reusable passive propellant management system. The system was designed to acquire propellant in low- or zero-g environments and also retain this propellant under high axially directed accelerations that may be experienced during launch and orbit-to-orbit transfer. The system design requirements were established to satisfy generally the requirements for a large number of potential NASA and military applications, such as orbit-to-orbit shuttles and satellite vehicles. The resulting concept was a multicompartmented tank with independent surface tension acquisition channels in each compartment. The tank was designed to provide a minimum expulsion efficiency of 98 percent when subjected to the simultaneous conditions of acceleration, vibration, and outflow. The system design has the unique capability to demonstrate low-g performance in a 1-g test environment, and the test program summarized was structured around this capability.
Hess, D. A.↗
Propulsion System Development for the Iodine Satellite (iSAT) Demonstration Mission
The development and testing of a 200-W iodine-fed Hall thruster propulsion system that will be flown on a 12-U CubeSat is described. The switch in propellant from more traditional xenon gas to solid iodine yields the advantage of high density, low pressure propellant storage but introduces new requirements that must be addressed in the design and operation of the propulsion system. The thruster materials have been modified from a previously-flown xenon Hall thruster to make it compatible with iodine vapor. The cathode incorporated into this design additionally requires little or no heating to initiate the discharge, reducing the power needed to start the thruster. The feed system produces iodine vapor in the propellant reservoir through sublimation and then controls the flow to the anode and cathode of the thruster using a pair of proportional flow control valves. The propellant feeding process is controlled by the power processing unit, with feedback control on the anode flow rate provided through a measure of the thruster discharge current. Thermal modeling indicates that it may be difficult to sufficiently heat the iodine if it loses contact with the propellant reservoir walls, serving to motivate future testing of that scenario to verify the modeling result and develop potential mitigation strategies. Preliminary, short-duration materials testing has thus-far indicated that several materials may be acceptable for prolonged contact with iodine vapor, motivating longer-duration testing. A propellant loading procedure is presented that aims to minimize the contaminants in the feed system and propellant reservoir. Finally, an 80-hour duration test being performed to gain experience operating the thruster over long durations and multiple restarts is discussed.
Polzin, Kurt A.↗
Low and high speed propellers for general aviation - Performance potential and recent wind tunnel test results
A survey is presented of current research efforts in general aviation, low-speed propeller design and high-speed propfan design, with attention on such features as (1) advanced blade shapes, with novel airfoils and sweep, (2) tip devices, (3) integrated propeller/nacelle designs, (4) area-ruled spinners, (5) lightweight, all-composite blade construction, and (6) contra-rotating propfan systems. The potential overall improvements associated with these design modifications are calculated to lie at 10-15% for low-speed rotors and 15-30% for high-speed ones. Emphasis is placed on noise reduction, blade drag, performance prediction methods and wind tunnel testing of alternative rotor configurations. Extensive use of graphs is made in performance comparisons between alternative blade and rotor designs.
Jeracki, R. J.↗
Cooldown of large-diameter liquid hydrogen and liquid oxygen lines
Cooldown of large-diameter liquid hydrogen and liquid oxygen propellant piping systems at M-1 engine test complex
CRYOGENIC PROPELLANT↗
The effects of various cure cycles upon the viability of Bacillus subtillis var. niger spores within solid propellant.
Saturethane solid propellant was used in all tests. The spore inoculum was evenly distributed in the propellant. Samples weighing approximately 5 g were aseptically removed, placed into curing ovens, and exposed to cure temperatures. Initial tests were conducted at 82 and 93 C. Analysis of the obtained data indicated that the survivor curves were not linear. Exposure of the inoculated propellant samples to 93 C reduced the initial population to less than 0.01% in about 20 hours. At 82 C, approximately 168 hours were required for a similar reduction. Tests involving curing temperatures of 105 and 115 C were also conducted. It is pointed out that changes in the mechanism of spore inactivation due to chemical and physical changes in the propellant could account for the nonlinear survivor curves obtained.
Brewer, W. A.↗
LOX/Methane Main Engine Igniter Tests and Modeling
The LOX/methane propellant combination is being considered for the Lunar Surface Access Module ascent main engine propulsion system. The proposed switch from the hypergolic propellants used in the Apollo lunar ascent engine to LOX/methane propellants requires the development of igniters capable of highly reliable performance in a lunar surface environment. An ignition test program was conducted that used an in-house designed LOX/methane spark torch igniter. The testing occurred in Cell 21 of the Research Combustion Laboratory to utilize its altitude capability to simulate a space vacuum environment. Approximately 750 ignition test were performed to evaluate the effects of methane purity, igniter body temperature, spark energy level and frequency, mixture ratio, flowrate, and igniter geometry on the ability to obtain successful ignitions. Ignitions were obtained down to an igniter body temperature of approximately 260 R with a 10 torr back-pressure. The data obtained is also being used to anchor a CFD based igniter model.
Breisacher, Kevin J.↗
Design and Testing of Demonstration Unit for Maintaining Zero Cryogenic Propellant Boiloff
Launching of cryogenic propellants into earth orbit and beyond is very expensive. Each additional pound of payload delivered to low earth orbit requires approximately 35 pounds of additional weight at liftoff. There is therefore a critical need to minimize boiloff in spacecraft long term missions/systems. Various methods have been used to date, including superinsulation and thermodynamic vents to reduce boiloff. A system was designed and tested as described herein that will totally eliminate boiloff. This system is based on a closed-loop, two-stage pulse tube refrigerator with a net refrigeration of four watts at 15k for the recovery of hydrogen propellant. It is designed to operate at 30 Hz which is an order of magnitude higher than other typical pulse tube refrigerators. This high frequency allows the use of a much smaller, lighter weight compressor, This paper describes the system design, fabrication and test results.
Dean, W. G.↗
A 2000-hour cyclic endurance test of a laboratory model multipropellant resistojet
The technological readiness of a long-life multipropellant resistojet for space station auxiliary propulsion is demonstrated. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed under contract by the Rocketdyne Division of Rockwell International and Technion Incorporated. The laboratory model thruster was subjected to a 2000-hr, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. The post-test analyses of the laboratory model thruster included an investigation of component microstructures. Significant observations from the laboratory model thruster are discussed as they relate to the design of the engineering model thruster.
Morren, W. Earl↗
2000-hour cyclic endurance test of a laboratory model multipropellant resistojet
The technological readiness of a long-life multipropellant resistojet for space station auxiliary propulsion is demonstrated. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed under contract by the Rocketdyne Division of Rockwell International and Technion Incorporated. The laboratory model thruster was subjected to a 2000-hr, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. The post-test analyses of the laboratory model thruster included an investigation of component microstructures. Significant observations from the laboratory model thruster are discussed as they relate to the design of the engineering model thruster.
Morren, W. Earl↗