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At least 397 records · Page 22

Post-flight Analysis of Mars Science Laboratory Entry Aerothermal Environment and Thermal Protection System Response

The Mars Science Laboratory successfully landed on the Martian surface on August 5th, 2012. The rover was protected from the extreme heating environments of atmospheric entry by an ablative heatshield. This Phenolic Impregnated Carbon Ablator heatshield was instrumented with a suite of embedded thermocouples, isotherm sensors, and pressure transducers. The sensors monitored the in-depth ablator response, as well as the surface pressure at discrete locations throughout the hypersonic deceleration. This paper presents a comparison of the flight data with post-entry estimates. An assessment of the aerothermal environments, as well as the in-depth response of the heatshield material is made, and conclusions regarding the overall performance of the ablator at the suite locations are presented.

mars science laboratory↗

Effects of Low Earth Orbit on Docking Seal Materials

Spacecraft docking seals are typically made of silicone elastomers. When such seals are exposed to low Earth orbit (LEO) conditions, they can suffer damage from ultraviolet (UV) radiation and atomic oxygen (AO, or monoatomic oxygen, the predominant oxygen species in LEO). An experiment flew on the International Space Station (ISS) to measure the effects of LEO on seal materials S0383-70 and ELA-SA-401 and various mating counterface materials which included anodized aluminum. Samples flown in different orientations received different amounts of UV and AO. The hypotheses were that most of the damage would be from UV, and 10 days or more of exposure in LEO would badly damage the seals. Eighteen seals were exposed for 543 days in ram (windward), zenith (away from Earth), or wake (leeward) orientations, and 15 control samples (not flown) provided undamaged baseline leakage. To determine post-flight leak rates, each of the 33 seals were placed in an O-ring groove of a leak test fixture and pressure tested over time. Resistance temperature detectors (RTDs), pressure transducers, and LabVIEW (National Instruments) programs were used to measure and analyze the temperature and pressure and calculate leakage. Average leakage of control samples was 2.6 x 10(exp -7) lbs/day. LEO exposure did not considerably damage ELA-SA-401. The S0383-70 flight samples leaked at least 10 times more than ELA-SA-401 in all cases except one, demonstrating that ELA-SA-401 may be a more suitable sealing material in LEO. AO caused greater damage than UV; samples in ram orientation (receiving an AO fluence of 4.3 x 10(exp 21) atoms/(sq cm) and in wake (2.9x 10(exp 20) atoms/(sq cm)) leaked more than those in zenith orientation (1.58 x 10(exp 20) atoms/(sq cm)), whereas variations in UV exposure did not seem to affect the samples. Exposure to LEO did less damage to the seals than hypothesized, and the data did not support the conjecture that UV causes more damage than AO.

Leakage↗

Flow Regime Transitions and Pressure Drop in Gas-Liquid Flows through Packed Beds in Microgravity

The Packed Bed Reactor Experiment (PBRE) focused on the hydrodynamics of gas-liquid flow in porous media, specifically on flow regime transition and pressure drop correlation. The reactor included a cylindrical test section of 60 cm in length, 5 cm in diameter and filled with 2 mm spherical glass beads. Liquid water and Nitrogen gas were flowed into a centrifugal phase separator after exiting the test section. Five absolute pressure transducers and two high-speed video cameras spanned the test section to measure the pressure drop and capture flow regime behavior. Video observations, analysis of pressure traces, and pressure drop data were used to identify flow patterns. It was found that the slope of pressure gradient data when plotted versus the gas or liquid Reynolds numbers changed when the flow regime changed. This observation was used to identify the flow regime boundaries. At high liquid flow rates (high interaction regime), dispersed bubble and pulse flow regimes were detected. At low liquid flow rates (low interaction regime), large bubble and gas channeling regimes were observed. The transition from the big bubble regime to the gas channeling regime occurred at a critical gas flow rate independent of the liquid flow rate. Similarly, the transition from the low interaction to the high interaction regime occurred at a critical liquid flow rate. For these different flow regimes, different two-phase flow friction factors and pressure gradient correlations were fitted as a function of the gas and liquid modified Reynolds numbers and Suratman number. It was found that in all the flow regimes the capillary contribution to the pressure drop is significant and can be as high as 90% of the total pressure drop.

Brian Motil↗

An experimental study of near wall flow parameters in the blade end-wall corner region

The near wall flow parameters in the blade end-wall corner region is investigated. The blade end-wall corner region was simulated by mounting an airfoil section (NACA 65-015 base profile) symmetric blades on both sides of the flat plate with semi-circular leading edge. The initial 7 cm from the leading edge of the flat plate was roughened by gluing No. 4 floor sanding paper to artificially increase the boundary layer thickness on the flat plate. The initial flow conditions of the boundary layer upstream of the corner region are expected to dictate the behavior of flow inside the corner region. Therefore, an experimental investigation was extended to study the combined effect of initial roughness and increased level of free stream turbulence on the development of a 2-D turbulent boundary layer in the absence of the blade. The measurement techniques employed in the present investigation included, the conventional pitot and pitot-static probes, wall taps, the Preston tube, piezoresistive transducer and the normal sensor hot-wire probe. The pitot and pitot-static probes were used to obtain mean velocity profile measurements within the boundary layer. The measurements of mean surface static pressure were obtained with the surface static tube and the conventional wall tap method. The wall shear vector measurements were made with a specially constructed Preston tube. The flush mounted piezoresistive type pressure transducer were employed to measure the wall pressure fluctuation field. The velocity fluctuation measurements, used in obtaining the wall pressure-velocity correlation data, were made with normal single sensor hot-wire probe. At different streamwise stations, in the blade end-wall corner region, the mean values of surface static pressure varied more on the end-wall surface in the corner region were mainly caused by the changes in the curvature of the streamlines. The magnitude of the wall shear stress in the blade end-wall corner region increased significantly in the close vicinity of the corner line. The maximum value of the wall shear stress and its location from the corner line, on both the surfaces forming the corner region, were observed to change along the corner. These observed changes in the maximum values of the wall shear stress and its location from the corner line could be associated with the stretching and attenuation of the horseshoe vortex. The wall shear stress vectors in the blade end-wall corner region were observed to be more skewed on the end-wall surface as compared to that on the blade surface. The differences in the wall shear stress directions obtained with the Preston tube and flow visualization method were within the range in which the Preston tube was found to be insensitive to the yaw angle.

Bhargava, Rakesh K.↗

An innovative air data system for the Space Shuttle Orbiter - Data analysis techniques

The Shuttle Entry Air Data System (SEADS) is an experimental system designed to supply research quality air data and to meet Orbiter operational air data requirements throughout entry. SEADS incorporates no mechanical devices but is based on the concept that the fuselage proper, whether symmetrical or not, can be instrumented so as to function both as a pitot-static probe and as a differential pressure flow direction sensor. Specifically SEADS consists of 20 flush orifices, each routed to a pair of absolute pressure transducers. A computational technique has been developed capable of extracting air data parameters solely from surface pressure measurements. The digital filtering algorithm implemented in SEADS is the natural adaptation to air data sensing of a technology widely used in navigation, guidance, and control systems.

Pruett, C. D.↗

An experimental study of the sources of fluctuating pressure loads beneath swept shock/boundary-layer interactions

An experimental research program providing basic knowledge and establishing a database on the fluctuating pressure loads produced on aerodynamic surfaces beneath three dimensional shock wave/boundary layer interactions is described. Such loads constitute a fundamental problem of critical concern to future supersonic and hypersonic flight vehicles. A turbulent boundary layer on a flat plate is subjected to interactions with swept planar shock waves generated by sharp fins at angle of attack. Fin angles from 10 to 20 deg at freestream Mach numbers of 3 and 4 produce a variety of interaction strengths from weak to very strong. Miniature Kulite pressure transducers flush-mounted in the flat plate are used to measure interaction-induced wall pressure fluctuations. The distributions of properties of the pressure fluctuations, such as their ring levels, amplitude distributions, and power spectra, are also determined. Measurements were made for the first time in the aft regions of these interactions, revealing fluctuating pressure levels as high as 160 dB. These fluctuations are dominated by low frequency (0-5 kHz) signals. The maximum ring levels in the interactions show an increasing trend with increasing interaction strength. On the other hand, the maximum ring levels in the forward portion of the interactions decrease linearly with increasing interaction sweep back. These ring pressure distributions and spectra are correlated with the features of the interaction flowfield. The unsteadiness of the off-surface flowfield is studied using a new, non-intrusive technique based on the shadow graph method. The results indicate that the entire lambda-shock structure generated by the interaction undergoes relatively low-frequency oscillations. Some regions where particularly strong fluctuations are generated were identified. Fluctuating pressure measurements are also made along the line of symmetry of an axisymmetric jet impinging upon a flat plate at an angle. This flow was chosen as a simple analog to the impinging jet region found in the rear portion of the shock wave/boundary layer interactions under study. It is found that a sharp peak in ring pressure level exists at or near the mean stagnation point. It is suggested that the phenomena responsible for this peak may be active in the swept interactions as well, and may cause the extremely high fluctuating pressures observed in the impinging jet region in the present experimental program.

Settles, G. S.↗

A Comparison of Combustion Dynamics for Multiple 7-Point Lean Direct Injection Combustor Configurations

The combustion dynamics of two 7-point lean direct injection (LDI) combustor configurations are compared. This 7-point LDI configuration has a circular cross section, with a center ("pilot") fuel-air mixer surrounded by six outer ("main") fuel-air mixers. Each fuel-air mixer consists of an axial air swirler followed by a converging-diverging venturi. A simplex fuel injector is inserted through the center of the air swirler, with the fuel injector tip located near the venturi throat. All 7 fuel-air mixers are identical except for the swirler blade angle. In the 'all-60' configuration, the swirler blade angle was 60 deg for all fuel-air mixers. In the '45-60' configuration, the swirler blade angle was 60 deg on the center and 45 deg on the outer fuel-air mixers. Testing was done in a 5-atm flame tube with inlet air temperatures from 630 to 830 F and equivalence ratios from 0.2 to 0.7. Combustion dynamics were measured using a cooled PCB pressure transducer flush-mounted in the wall of the combustor test section. Both configurations had large pressure fluctuations (greater than 2 psi peak-peak) near 730 Hz, the quarter-wave frequency. The all-60 configuration also had large pressure fluctuations near 1170 Hz; the 45-60 configuration did not. The 45-60 configuration had large pressure fluctuations near 480 Hz; the all-60 configuration did not.

combustion dynamics↗

Transducer applications, a compilation

The characteristics and applications of transducers are discussed. Subjects presented are: (1) thermal measurements, (2) liquid level and fluid flow measurements, (3) pressure transducers, (4) stress-strain measurements, (5) acceleration and velocity measurements, (6) displacement and angular rotation, and (7) transducer test and calibration methods.

Source record↗

Surface tensions of propellants

An apparatus is described for determining the surface tension of propellants by measuring the maximum bubble pressure using two capillaries of different bores. The innovation is the use of a pressure transducer coupled to a bridge supply and a strip chart recorder for registering the development of the pressure difference as the bubble is formed and released. This enables the measurements to be made under controlled atmospheres and to be remotely operated. Preliminary experiments were done on propellant-grade hydrazine and monomethylhydrazine, and on purified hydrazine, at temperatures between 275.4 and 353.2 K. Straight-line expressions and logarithmic expressions reproduce equally well the variation of surface tension with temperature. Contaminated hydrazine, pre-exposed to coupons of 6Al-4V titanium alloy for long periods, gives slightly higher values of surface tension.

Razouk, R.↗

Instrumentation, data acquisition and reduction for a large spaceborne helium dewar

The data acquisition system monitors five types of transducers: (1) platinum and germanium resistance thermometers; (2) superconducting liquid level indicators for both cryogen tanks; (3) pressure transducers for both tanks; (4) strain gauges at critical structural locations; and (5) flowmeters for monitoring cryogen tank boiloff which are linear voltage output transducers. All the transducers produce a voltage proportional to the parameter they measure; this is routed to a single six and one-half digit voltmeter by way of an 80-channel multiplexer. The data acquisition program has six main functions: (1) definition and modification of the channels to be stimulated; (2) sensor stimulation and measurement; (3) raw data storage; (4) raw data conversion; (5) real-time formatting and output of raw or converted data; and (6) editing. The heart of the program is a driver section that represents approximately 20 percent of the code. The driver mode sequences and controls the six main functions.

Brooks, W. F.↗

Verification of a three-dimensional resin transfer molding process simulation model

Experimental evidence was obtained to complete the verification of the parameters needed for input to a three-dimensional finite element model simulating the resin flow and cure through an orthotropic fabric preform. The material characterizations completed include resin kinetics and viscosity models, as well as preform permeability and compaction models. The steady-state and advancing front permeability measurement methods are compared. The results indicate that both methods yield similar permeabilities for a plain weave, bi-axial fiberglass fabric. Also, a method to determine principal directions and permeabilities is discussed and results are shown for a multi-axial warp knit preform. The flow of resin through a blade-stiffened preform was modeled and experiments were completed to verify the results. The predicted inlet pressure was approximately 65% of the measured value. A parametric study was performed to explain differences in measured and predicted flow front advancement and inlet pressures. Furthermore, PR-500 epoxy resin/IM7 8HS carbon fabric flat panels were fabricated by the Resin Transfer Molding process. Tests were completed utilizing both perimeter injection and center-port injection as resin inlet boundary conditions. The mold was instrumented with FDEMS sensors, pressure transducers, and thermocouples to monitor the process conditions. Results include a comparison of predicted and measured inlet pressures and flow front position. For the perimeter injection case, the measured inlet pressure and flow front results compared well to the predicted results. The results of the center-port injection case showed that the predicted inlet pressure was approximately 50% of the measured inlet pressure. Also, measured flow front position data did not agree well with the predicted results. Possible reasons for error include fiber deformation at the resin inlet and a lag in FDEMS sensor wet-out due to low mold pressures.

Fingerson, John C.↗

A Contingency in the Rosetta Reaction Control System: Alternative Cruise Trajectory Strategies to Cope with Degraded Delta-V Resources

Since August 2006 a pressure transducer of the Rosetta Reaction Control System (RCS) shows anomalous telemetries indicating a possible leak in a pressurant line. The future operation mode of the RCS may be affected by this problem, resulting in performance degradation. The current propellant budget and its future evolution are evaluated to show the possible states w.r.t. the required mission delta-V. Alternative cruise trajectory strategies are analyzed, providing delta-V savings, to compensate for the expected performance loss of the RCS.

Bauske, Rainer↗

Reducing the Effect of Transducer Mount Induced Noise (XMIN) on Aeroacoustic Wind Tunnel Testing Data with a New Transducer Mount Design

Characterization of flight vehicle unsteady aerodynamics is often studied via large scale wind tunnel testing. Boundary layer noise is measured by miniature pressure transducers installed in a model. Noise levels (2-5 dB ref. 20 μPa) can be induced when transducer is mounted out of flush with model outer surface. This effect must be minimized to accurately determine aerodynamically induced acoustic environments.

Herron, Andrew J.↗

Photoelastic transducer for high-temperature applications

A design for a birefringence transducer for high-temperature applications is described. The spring element and the readout instrumentation are addressed. A pressure transducer based on the concept has been built and successfully tested at temperatures up to 600 C.

Redner, A. S.↗

Wall pressure fluctuations in the reattachment region of a supersonic free shear layer

A study was made of the wall pressure fluctuations in the reattachment region of a supersonic free shear layer. The free shear layer was formed by the separation of a Mach 2.9 turbulent boundary layer from a backward facing step. Reattachment occurred on a 20-deg ramp. By adjusting the position of the ramp, the base pressure at the step was set equal to the freestream pressure, and the free shear layer formed in the absence of any turning. An array of flush-mounted, miniature, high-frequency pressure transducers was used in the vicinity of the reattachment region to make multichannel measurements of the fluctuating wall pressure. Contrary to previous observations of this flow, the reattachment region was found to be highly unsteady, and the pressure fluctuations were found to be large. The overall behavior of the wall pressure loading is similar in scale and magnitude to the unsteadiness of the wall pressure field in compression ramp flows at the same Mach number.

Shen, Z.-H.↗

Feedback-Controlled Regulation of Gas Pressure

Internal pressure maintained over wide range of external pressures and exhaust rates. Gaseous pressure in liquid-nitrogen Dewar regulated by movable tapered plug, positioned automatically in response to signals generated by piezoelectric pressure transducer. Designed specifically to maintain airborne infrared detectors at constant temperature in evaporating liquid nitrogen, system modified to regulate pressure in other enclosed systems.

Smith, J. C.↗

Pressure-time history of pylon wake signature on a pusher propeller in flight

Miniature, high-frequency, pressure transducers were mounted on a pusher propeller at 3/4 and 90-percent radii. Time-history of fluctuating surface pressure over 700 revolutions and 26 flight conditions reveal intriguing phenomena. The anticipated pylon wake signature manifests itself as a negative pressure pulse over extended portions of the suction surface. The phenomenon further develops into a primarily random turbulence signature at 80-percent chord and interestingly may reevolve as a coherent wake signature further downstream. A new type of periodic disturbance of long time-scale, compared to propeller period-of-revolution, is discovered at positions beyond 0.6 chord on the suction surface in the transonic regime.

Farokhi, Saeed↗

The Rotating Rake Mode Measurement System

A radial rake inserted in to a turbofan inlet or exhaust duct. It has radially distributed pressure transducers. The rake continuously and synchronously rotates about the duct centerline to obtain a time history of the dynamic pressure. A complete acoustic mode map at the fan harmonics is obtained from the signal processing.

Duct Modes↗