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At least 397 records · Page 22

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NASA NTRS1989

Extension-torsion coupling behavior of advanced composite tilt-rotor blades

An analytic model was developed to study the extension-bend-twist coupling behavior of an advanced composite helicopter or tilt-rotor blade. The outer surface of the blade is defined by rotating an arbitrary cross section about an initial twist axis. The cross section can be nonhomogeneous and composed of generally anisotropic materials. The model is developed based upon a three dimensional elasticity approach that is recast as a coupled two-dimensional boundary value problem defined in a curvilinear coordinate system. Displacement solutions are written in terms of known functions that represent extension, bending, and twisting and unknown functions for local cross section deformations. The unknown local deformation functions are determined by applying the principle of minimum potential energy to the discretized two-dimensional cross section. This is an application of the Ritz method, where the trial function family is the displacement field associated with a finite element (8-node isoparametric quadrilaterals) representation of the section. A computer program was written where the cross section is discretized into 8-node quadrilateral subregions. Initially the program was verified using previously published results (both three-dimensional elasticity and technical beam theory) for pretwisted isotropic bars with an elliptical cross section. In addition, solid and thin-wall multi-cell NACA-0012 airfoil sections were analyzed to illustrate the pronounced effects that pretwist, initial twist axis location, and spar location has on coupled behavior. Currently, a series of advanced composite airfoils are being modeled in order to assess how the use of laminated composite materials interacts with pretwist to alter the coupling behavior of the blade. These studies will investigate the use of different ply angle orientations and the use of symmetric versus unsymmetric laminates.

Kosmatka, J. B.↗

NASA NTRS1990

The Screem-J4D: A proposal in response to a low Reynolds number station keeping mission

The Screem-J4D is a remotely piloted airplane that was designed to fly at a chord Reynold's number of 100,000 while performing figure-8 maneuvers in a restricted area. It has a high aspect ratio main wing with a conventional empennage giving it a sailplane appearance. A specifications table and three-view drawing is provided. The flight plan calls for ascent to cruise altitude at 20 ft and then perform three figure-8 turns around pylons. These pylons will be separated by fifty yards and stationed inside a sports facility. Once completed, the pilot is to make use of any remaining power by loitering before landing the plane. The propulsion system of the J4D consists of a propeller-electric motor combination with the prop mounted at the front of the fuselage. In order to provide sufficient lift for low speed travel, the J4D has an aspect ratio of 11.72 with an 8.2 inch mean chord. The wing consists of a spar and rib construction with Micafilm skin. A combination of directional and longitudinal control will enable the J4D to perform the figure-8 maneuvers. However, in order to avoid the construction and servo weight of ailerons, the rudder was designed to be over one-half the size of the vertical tail to insure that the proper roll motion could be attained.

Source record↗

NASA NTRS1990

Evaluation of Composite Components on the Bell 206L and Sikorsky S-76 Helicopters

Progress on two programs to evaluate structural composite parts in flight service on Bell 206L and Sikorsky S-76 commercial helicopters is described. Forty ship sets of composite parts that include the litter door, baggage door, forward fairing, and vertical fin were installed on Bell Model 206L helicopters that are operating in widely different climates. Part installation started in 1981 and selected parts are being removed and tested at prescribed intervals over a 10 yr evaluation. Four horizontal stabilizers and eleven tail rotor spars that are production parts on the S-76 helicopter are being tested after prescribed periods of service to determine the effects of the operating environment on their performance. Concurrent with the flight evaluation, materials used to fabricate the parts are being exposed in ground racks and tested at specified intervals to determine the effects of outdoor environments. Results achieved from 123,000 hrs of accumulated service on the Bell 206L parts and 53,000 hrs on the Sikorsky S-76 parts are reported. Seventy-eight Bell 206L parts were removed and tested statically. Results of 7 yrs of ground exposure of materials used to make the Bell 206L parts are presented.

Baker, Donald J.↗

NASA NTRS1990

Second order tensor finite element

The results of a research and software development effort are presented for the finite element modeling of the static and dynamic behavior of anisotropic materials, with emphasis on single crystal alloys. Various versions of two dimensional and three dimensional hybrid finite elements were implemented and compared with displacement-based elements. Both static and dynamic cases are considered. The hybrid elements developed in the project were incorporated into the SPAR finite element code. In an extension of the first phase of the project, optimization of experimental tests for anisotropic materials was addressed. In particular, the problem of calculating material properties from tensile tests and of calculating stresses from strain measurements were considered. For both cases, numerical procedures and software for the optimization of strain gauge and material axes orientation were developed.

Oden, J. Tinsley↗

NASA NTRS1990

Aeroelastic optimization of a helicopter rotor using an efficient sensitivity analysis

To reduce oscillatory hub loads in forward flight, a structural optimization analysis of a hingeless helicopter rotor has been developed and applied. The aeroelastic analysis of the rotor is based on a finite element method in space and time, and linked with automated optimization algorithms. For the optimization analysis two types of structural representation are used: a generic stiffness-distribution and a single-cell thin-walled beam. For the first type, the design variables are nonstructural mass and its placement, chordwise center of gravity offset from the elastic axis, and stiffness. For the second type, width, height and thickness of spar are used as design variables. For the behavior constraints, frequency placement, autorotational inertia and aeroelastic stability of the blade are included. The required sensitivity derivatives are obtained using a direct analytical approach. An optimum oscillatory hub load shows a 25-77 percent reduction for the generic blade, and 30-50 percent reduction for the box-beam.

Lim, Joon W.↗

NASA NTRS1991

Stiff, Strong Splice For A Composite Sandwich Structure

New type of splice for composite sandwich structure reduces peak shear stress in structure. Layers of alternating fiber orientation interposed between thin ears in adhesive joint. Developed for structural joint in spar of helicopter rotor blade, increases precision of control over thickness of adhesive at joint. Joint easy to make, requires no additional pieces, and adds little weight.

Schmaling, D.↗

NASA NTRS1990

Flight service evaluation of composite helicopter components

An assessment is presented of ten composite tail rotor spars and four horizontal stabilizers exposed to the effects of in-flight commercial service for up to nine years to establish realistic environmental factors for use in future designs. This evaluation is supported by test results of helicopter components and panels which have been exposed to outdoor environmental effects since 1979. Full scale static and fatigue tests were conducted on graphite/epoxy and Kevlar/epoxy composite components removed from Sikorsky Model S-76 helicopters in commercial operations off the Gulf Coast of Louisiana. Small scale static and fatigue tests were conducted on coupons obtained from panels exposed to outdoor conditions in Stratford, CT and West Palm Beach, Florida. The panel materials and ply configurations were representative of the S-76 components. The results are discussed of moisture analyses and strength tests on both the S-76 components and composite panels after up to nine years of outdoor exposure. Full scale tests performed on the helicopter components did not disclose any significant reductions from the baseline strengths. The results increased confidence in the long term durability of advanced composite materials in helicopter structural applications.

Mardoian, George H.↗

NASA NTRS1990

Design and fabrication of instrumented composite airfoils for a cryogenic wind tunnel model

Two instrumented horizontal stabilizers and one instrumented vertical stabilizer were designed and fabricated for testing on the Pathfinder 1 (PF-1) Transport Model in the NASA Langley Research Center's National Transonic Facility (NTF). Two different designs were employed: the horizontal stabilizer utilized a metal spar and fiberglass overwrap and the vertical stabilizer was made of all fiberglass. All design requirements were met in terms of design loads, airfoil tolerances, surface finish, orifice hole quality, and proof-of-concept tests. Pressure tubing installation was found to be easier for these concepts as compared to methods used in conventional metallic models. Ease of repair was found to be a principal advantage in that some fabrication problems were overcome by reapplying fiberglass cloth and/or epoxy to damaged areas. Also, fabrication costs were judged to be lower when compared to the more conventional design fabrication costs.

Young, Clarence P., Jr.↗

NASA NTRS1990

Close-Range Photogrammetric Measurement of Static Deflections for an Aeroelastic Supercritical Wing

Close range photogrammetric measurements were made for the lower wing surface of a full span aspect ratio 10.3 aeroelastic supercritical research wing. The measurements were made during wind tunnel tests for quasi-steady pressure distributions on the wing. The tests were conducted in the NASA Langley Transonic Dynamics Tunnel at Mach numbers up to 0.90 and dynamic pressures up to 300 pounds per square foot. Deflection data were obtained for 57 locations on the wing lower surface using dual non-metric cameras. Representative data are presented as graphical overview to show variations and trends of spar deflection with test variables. Comparative data are presented for photogrammetric and cathetometric results of measurements for the wing tip deflections. A tabulation of the basic measurements is presented in a supplement to this report.

Byrdsong, Thomas A.↗

NASA NTRS1991

Development of a fatigue-life methodology for composite structures subjected to out-of-plane load components

The efforts to identify and implement a fatigue life methodology applicable to demonstrate delamination failures for use in certifying composite rotor blades are presented. The RSRA/X-Wing vehicle was a proof-of-concept stopped rotor aircraft configuration which used rotor blades primarily constructed of laminated carbon fiber. Delamination of the main spar during ground testing demonstrated that significant interlaminar stresses were produced. Analysis confirmed the presence of out-of-plane load components. The wear out (residual strength) methodology and the requirements for its implementation are discussed.

Sumich, Mark↗

NASA NTRS1991

Operations with the special purpose dextrous manipulator on Space Station Freedom

SPAR Canada is actively participating in the Space Station Freedom Program by contributing the Mobile Servicing System (MSS) which will be involved in assembly, maintenance and servicing of both the Space Station and the MSS itself. Part of the MSS is the Special Purpose Dextrous Manipulator (SPDM), a two armed dextrous robot with advanced vision and manipulative capabilities. In addition to Space Station and payload servicing activities the SPDM will be designed to perform self maintenance on the MSS itself. The majority of Space Station equipment will be on orbit for the anticipated 30 year lifespan and the maintenance philosophy will be to repair by the exchange of Orbit Replacement Units or ORUs. The present concept, configuration, and operation of the SPDM and the detailed simulations associated with the maintenance of part of the MSS are described. The Design Reference Mission is the replacement of a Joint Drive Module on the Canadian large payload manipulator, the Space Station Remote Manipulator System. Other Design Reference Missions that were investigated are briefly described, and future operations activity to support the definition of SPDM requirements are discussed.

Cox, B.↗

NASA NTRS1987

Method for fastening aircraft frame elements to sandwich skin panels covering same using woven fiber connectors

This invention relates to improvements in the method by which elongate frame elements such as the spars in aircraft wings are fastened to the skin panels covering same where these skin pane]s are of the sandwich type having inner and outer facesheets with a core bonded therebetween, such method consisting of preparing the panel to receive its frame elements by cutting elongate grooves spanwise through the inner facesheet and the core therebeneath while leaving the outer facesheet intact; bridging the gap thus produced in the inner facesheet with one bundle of filaments adhesively bonded thereto, the latter being contained in a woven connector in the form of a strap or band running lengthwise of the groove, and this filament bundle farming an endless strand of yarn that is laid back and forth transversely across the gap in side-by-side parallel rows but which are parted at intervals for the side-by-side lays of at least one other similar yarn strand to pass therebetween in intersecting relation; adhesive]y-bonding the skin panel core exposed within the groove to one or both sides of the frame element located proximal thereto using two endless strands of yarn laid back and forth to define a pair of intersecting webs arranged in spaced substantially parallel relation to one another that form a part of the connector and pass through the spaces between the first-mentioned yarn strands.

Paul J Jonas↗

NASA NTRS1991

Sounding rocket lessons learned

Programmatic, applicatory, developmental, and operational aspects of sounding rocket utilization for materials processing studies are discussed. Lessons learned through the experience of 10 sounding rocket missions are described. Particular attention is given to missions from the SPAR, Consort, and Joust programs. Successful experiments on Consort include the study of polymer membranes and resins, biological processes, demixing of immiscible liquids, and electrodeposition.

Wessling, Francis C.↗

NASA NTRS1991

NASA advanced aeronautics design solar powered remotely piloted vehicle

Environmental problems such as the depletion of the ozone layer and air pollution demand a change in traditional means of propulsion that is sensitive to the ecology. Solar powered propulsion is a favorable alternative that is both ecologically harmless as well as cost effective. Integration of solar energy into designs ranging from futuristic vehicles to heating is beneficial to society. The design and construction of a Multi-Purpose Remotely Piloted Vehicle (MPRPV) seeks to verify the feasibility of utilizing solar propulsion as a primary fuel source. This task has been a year long effort by a group of ten students, divided into five teams, each dealing with different aspects of the design. The aircraft was designed to take-off, climb to the design altitude, fly in a sustained figure-eight flight path, and cruise for approximately one hour. This mission requires flight at Reynolds numbers between 150,000 and 200,000 and demands special considerations in the aerodynamic design in order to achieve flight in this regime. Optimal performance requires a light weight configuration with both structural integrity and maximum power availability. The structure design and choice of solar cells for the propulsion was governed by the weight, efficiency, and cost considerations. The final design is a MPRPV weighting 35 N which cruises 7 m/s at the design altitude of 50 m. The configuration includes a wing composed of balsa and foam NACA 6409 airfoil sections and carbon fiber spars, a tail of similar construction, and a truss structure fuselage. The propulsion system consists of 98 10 percent efficient solar cells donated by Mobil Solar, a NiCad battery for energy storage, and a folding propeller regulated by a lightweight and efficient control system. The airfoils and propeller chosen for the design were research and tested during the design process.

Elario, David S.↗

NASA NTRS1990

Development of thermoplastic components for structural validation

Recent activity directed toward advancing the development and validation of graphite reinforced thermoplastic primary and secondary structures is described. The efforts discussed include the design, manufacture and test of a highly-loaded multi-spar wing-box component, and the development of a flight-worthy article that is form, fit and functionally replaceable with the nose landing gear door of the V-22 Osprey.

Avery, John G.↗

NASA NTRS1993

Monitoring Loads In Fiber-Reinforced Composite Materials

In new method of determining load on specimen, direction of stress wave propagation measured by array of acoustic sensors attached to specimen. Responses of sensors analyzed by strain-energy-density calculations to calculate load. Change in anisotropy of elasticity caused by applied load and corresponding induced strain. Is means to monitor applied load corresponding to measurable shift in direction of propagation of stress wave. Monitoring device based on this method made integral part of airframe in which unidirectional section of structure, such as spar cap or longeron, carries primary load.

Prosser, William H.↗

NASA NTRS1992

Offloading techniques for large deployable space structures

The validation and verification of large deployable space structures are continual challenges which face the integration and test engineer today. Spar Aerospace Limited has worked on various programs in which such structure validation was required and faces similar tasks in the future. This testing is reported and the different offloading and deployment methods which were used, as well as the proposed methods which will be used on future programs, are described. Past programs discussed include the Olympus solar array ambient and thermal vacuum deployments, and the Anik-E array and reflector deployments. The proposed MSAT reflector and boom ambient deployment tests, as well as the proposed RADARSAT Synthetic Aperture Radar (SAR) ambient and thermal vacuum deployment tests will also be presented. A series of tests relating to various component parts of the offloading equipment systems was required. These tests included the characterization and understanding of linear bearings and large (180 in-lbf) constant force spring motors in a thermal vacuum environment, and the results from these tests are presented.

Caravaggio, Levino↗

NASA NTRS1992

JEFF: Air transport system design simulation

Jeff is a remotely piloted vehicle designed by the Blue Team, a division of AE441, Inc., to fulfill the mission proposed by G-Dome Enterprises: to build a cost efficient aircraft to service Aeroworld with overnight cargo delivery. The design of Jeff was most significantly influenced by the need to minimize costs. This objective was pursued by building fewer large planes as opposed to many small planes. Thus, by building an aircraft with a large payload capacity, G-Dome Enterprises will be able to minimize the large costs and the large number of cycles that are associated with a large fleet. Another factor which had a significant influence on our design was the constraint that our design had to fit into a 2'x2'x5' storage container. This constraint meant that unless we wanted to build foldable wings that Jeff's span would be limited to 10 feet. Since this was not enough lifting surface to suit our needs a canard configuration was chosen to get the needed lifting surface and avoid the structural dilemma of foldable wings. The aircraft is constructed mainly of balsa, with spruce wing and canard spars and a monokote covering. It was designed to support a maximum payload weight of 35 oz. (total aircraft weight of 108 oz.) and withstand a maximum load factor of 2.5.

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