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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22

Short Exploration Extravehicular Mobility Unit Testing Setup: Evaluation Under Realistic Pressure and Thermal Conditions

The purpose of Short Exploration Extravehicular Mobility Unit (SxEMU) thermal vacuum testing was to verify the functionality of the Design Verification Testing (DVT) prototype xEMU (SxEMU for this test) at vacuum pressures and extreme space and lunar surface temperature conditions. The SxEMU Thermal Vacuum Test was the culmination of the DVT xEMU project. This paper’s focus is on the pre-Extravehicular Activity (EVA) test setup, and general performance of the SxEMU Portable Life Support Subsystem (xPLSS), with focus on the performance of the Primary Oxygen Assembly (POA) and Secondary Oxygen Assembly (SOA), including Secondary Oxygen Regulator (SOR) takeover and the POA and SOA low-setpoint change inhibit. The initial pre-EVA test preparation included recharging the batteries and replenishing consumables, including test-system water, oxygen assemblies (with gaseous nitrogen), and the integrated thermal loops, including the Feedwater Supply Assemblies. xPLSS functionality testing included carbon dioxide (CO2) removal via the Rapid Cycle Amine swingbed system, thermal loop temperature control, and monitoring of suit ventilation loop pressure, temperature, and CO2 percentages. Testing evaluated automatic takeover of suit pressure control by the SOR after the primary oxygen supply is depleted. The Primary Oxygen Regulator and SOR low-setpoint change inhibit function prevents the crewmember from inadvertently setting the primary regulator to a low pressure setpoint during an EVA.

xPLSS↗

The role of silver in the processing and properties of Bi-2212

The influence of the silver content and the oxygen partial pressure on the solidus temperature and the weight loss during melting of Bi2Sr2Ca1Cu2O(x) has been examined by means of DTA and TGA. By decreasing the oxygen partial pressure the solidus is lowered (e.g. del T = 59 C by decreasing pO2 from 1 atm to 0.001 atm) and the weight loss is increased. The addition of silver causes two effects: (1) the solidus is further decreased (e.g. 2 wt% Ag lower T (solidus) by up to 25 C, depending on the oxygen partial pressure); and (2) the weight loss during melting is reduced. Thick films (10-20 micron in thickness) with 0 and 5 wt% silver and bulk samples with) and 2.7 wt% silver were melt processed in flowing oxygen on a silver substrate in the DTA, allowing the observation of the melting process and a good temperature control. The critical current densities are vigorously dependent on the maximum processing temperature. The highest j(sub c) in thick films (8000 A/sq cm at 77 K, O T) was reached by melting 7 C above the solidus temperature. The silver addition shows no significant effect on the processing parameters or the superconducting properties. The highest j(sub c) for bulk samples (1 mm in thickness) was obtained by partial melting at 900 C or 880 C, depending on the silver content of the powder (0 or 2.7 wt%). The j(sub c) of the samples is slightly enhanced from 1800 A/sq cm (at 77 K, O T) to 2000 A/sq cm by the silver addition. To be able to reach at least 80% of the maximum critical current density, the temperature has to be controlled in a window of 5 C for thick films and 17 C for bulk samples.

Lang, TH.↗

Thermal Contributions to the Degradation of Ground-Laboratory- and Space-Irradiated Teflon Investigated

The Hubble Space Telescope (HST) is covered with two primary types of thermal control materials, radiators and multilayer insulation blankets, which passively control temperatures during orbit. Both of these thermal control materials utilize back-surface metalized Teflon FEP (DuPont, fluorinated ethylene propylene) as the exterior (spacefacing) layer because of its excellent optical properties (low solar absorptance and high thermal emittance). The aluminized-FEP (Al-FEP) outermost layer of the multilayer insulation blankets on the HST has become embrittled while in space, resulting in severe on-orbit cracking (see the photographs). During the second servicing mission, an extremely embrittled piece of Al-FEP was retrieved that had curled, exposing the backsurface aluminum to space (see the photograph on the right). Because the aluminum surface has a lower thermal emittance than the FEP, this curled piece reached 200 C during orbit, 150 C higher than the nominal temperature extreme. To better understand the effect of temperature on the rate of degradation, and on the mechanism of degradation, of this insulation material in the low-Earth-orbit environment, researchers at the NASA Glenn Research Center conducted experiments to determine the effect of heating on the degradation of FEP that has been irradiated in a ground laboratory facility or in space on the HST. For this study, Teflon FEP retrieved from the HST during the third servicing mission after 9.7 years of space exposure was provided to Glenn by the NASA Goddard Space Flight Center.

deGroh, Kim K.↗

Ultrasonic Stir Welding

NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

Nabors, Sammy↗

The Surveyor thermal switch

Surveyor thermal switch for temperature control to assure spacecraft components performance during temperature extremes on lunar surface

Deal, T. E.↗

The 1973 Mariner mission to Venus and Mercury. II

The heart of the spacecraft downlink is the flight data subsystem (FDS). The FDS combines the functions of science and engineering measurement control. The FDS can generate six principal telemetry formats, each of which may be transmitted directly to earth. Spacecraft engineering subsystems are considered, giving attention to the power subsystem, the attitude control subsystem, the propulsion subsystem, devices for temperature control, and the tracking subsystem. The mission operations system is also discussed together with the flight plan.

Hooke, A. J.↗

The heat pipe thermal canister

The thermal canister represents a new approach to instrument thermal control for Shuttle experiments which require tight temperature control. The canister substitutes a known, benign thermal environment for the variable and uncertain environment of space, the space environment being neutralized by a system of feedback controlled variable conductance heat pipes. A proto-flight unit has been fabricated and this paper describes the acceptance thermal vacuum test results of the thermal canister experiment which will fly on an early Space Shuttle flight.

Harwell, W.↗

Optimal control of thermally coupled Navier Stokes equations

The optimal boundary temperature control of the stationary thermally coupled incompressible Navier-Stokes equation is considered. Well-posedness and existence of the optimal control and a necessary optimality condition are obtained. Optimization algorithms based on the augmented Lagrangian method with second order update are discussed. A test example motivated by control of transport process in the high pressure vapor transport (HVPT) reactor is presented to demonstrate the applicability of our theoretical results and proposed algorithm.

Ito, Kazufumi↗

Highlights of the Zeno Results from the USMP-2 Mission

The Zeno instrument, a High-precision, light-scattering spectrometer, was built to measure the decay rates of density fluctuations in xenon near its liquid-vapor critical point in the low-gravity environment of the U.S. Space Shuttle. Eliminating the severe density gradients created in a critical fluid by Earth's gravity, we were able to make measurements to within 100 microKelvin of the critical point. The instrument flew for fourteen days in March, 1994 on the Space Shuttle Columbia, STS-62 flight, as part of the very successful USMP-2 payload. We describe the instrument and document its performance on orbit, showing that it comfortably reached the desired 3 microKelvin temperature control of the sample. Locating the critical temperature of the sample on orbit was a scientific challenge; we discuss the advantages and short-comings of the two techniques we used. Finally we discuss problems encountered with making measurements of the turbidity of the sample, and close with the results of the measurement of the decay rates of the critical-point fluctuations.

Gammon, Robert W.↗

Emulsion Chamber Technology Experiment (ECT)

The experimental objective of Emulsion Chamber Technology (ECT) was to develop space-borne emulsion chamber technology so that cosmic rays and nuclear interactions may subsequently be studied at extremely high energies with long exposures in space. A small emulsion chamber was built and flown on flight STS-62 of the Columbia in March 1994. Analysis of the several hundred layers of radiation-sensitive material has shown excellent post-flight condition and suitability for cosmic ray physics analysis at much longer exposures. Temperature control of the stack was 20 +/-1 C throughout the active control period and no significant deviations of temperature or pressure in the chamber were observed over the entire mission operations period. The unfortunate flight attitude of the orbiter (almost 90% Earth viewing) prevented any significant number of heavy particles (Z greater than or equal to 10) reaching the stack and the inverted flow of shower particles in the calorimeter has not allowed evaluation of absolute primary cosmic ray-detection efficiency nor of the practical time limits of useful exposure of these calorimeters in space to the level of detail originally planned. Nevertheless, analysis of the observed backgrounds and quality of the processed photographic and plastic materials after the flight show that productive exposures of emulsion chambers are feasible in low orbit for periods of up to one year or longer. The engineering approaches taken in the ECT program were proven effective and no major environmental obstacles to prolonged flight are evident.

Gregory, John C.↗

Cryogenic Chamber for Servo-Hydraulic Materials Testing

A compact cryogenic test chamber can be cooled to approximately 5 to 6 Kelvin for materials testing. The system includes a temperature controller and multiple sensors to measure specimen temperature at different locations. The testing chamber provides a fast and easy method to perform materials testing at lower than liquid nitrogen temperature (77 K). The purpose of the chamber is to cool a composite lap shear specimen to approximately 20 K so that tensile test force and displacement data may be acquired at this cryogenic temperature range.

Francis, John J.↗

Development of Two Color Fluorescent Imager and Integrated Fluidic System for Nanosatellite Biology Applications

Nanosatellites offer frequent, low-cost space access as secondary payloads on launches of larger conventional satellites. We summarize the payload science and technology of the Microsatellite in-situ Space Technologies (MisST) nanosatellite for conducting automated biological experiments. The payload (two fused 10-cm cubes) includes 1) an integrated fluidics system that maintains organism viability and supports growth and 2) a fixed-focus imager with fluorescence and scattered-light imaging capabilities. The payload monitors temperature, pressure and relative humidity, and actively controls temperature. C. elegans (nematode, 50 m diameter x 1 mm long) was selected as a model organism due to previous space science experience, its completely sequenced genome, size, hardiness, and the variety of strains available. Three strains were chosen: two green GFP-tagged strains and one red tdTomato-tagged strain that label intestinal, nerve, and pharyngeal cells, respectively. The integrated fluidics system includes bioanalytical and reservoir modules. The former consists of four 150 L culture wells and a 4x5 mm imaging zone the latter includes two 8 mL fluid reservoirs for reagent and waste storage. The fluidic system is fabricated using multilayer polymer rapid prototyping: laser cutting, precision machining, die cutting, and pressure-sensitive adhesives it also includes eight solenoid-operated valves and one mini peristaltic pump. Young larval-state (L2) nematodes are loaded in C. elegans Maintenance Media (CeMM) in the bioanalytical module during pre-launch assembly. By the time orbit is established, the worms have grown to sufficient density to be imaged and are fed fresh CeMM. The strains are pumped sequentially into the imaging area, imaged, then pumped into waste. Reagent storage utilizes polymer bags under slight pressure to prevent bubble formation in wells or channels. The optical system images green and red fluorescence bands by excitation with blue (473 nm peak) and amber (587 nm peak) LEDs it achieves 8 m lateral resolution using a CMOS imaging chip (as configured for serial data speeds) or 4 m resolution using USB imaging chips. The imager consists of a modified commercial off-the-shelf CMOS chip camera, amber, blue and white LEDs, as well as a relay lens and dual-band filters to obviate moving parts while supporting both fluorescence wavelengths.

Wu, Diana Terri↗

RST Optical Telescope Build Progress

The Nancy Grace Roman Space Telescope (RST) is a Hubble-size telescope with a large field of view for large surveys of the sky, cold temperatures for enabling near infrared imaging, and controlled temperature stability for long exposures and coronagraphy. The OTA includes the primary mirror, secondary mirror, and aft optics for inserting light into the Wide Field Instrument and the Coronagraph Instrument. The testing of the optical assemblies and structures are nearly complete and ready for telescope integration. Pictures and descriptions of the assemblies will be provided, followed by performance results achieved at these level of assemblies.

Tony Whitman↗

Roman Optical Telescope Assembly (OTA) Build and Integration Progress

The Nancy Grace Roman Space Telescope (RST) is a Hubble-class telescope with a large field of view for large surveys of the sky, cold temperatures for enabling near infrared imaging, and controlled temperature stability for long exposures and coronagraphy. The OTA includes the primary mirror, secondary mirror, and aft optics for guiding light into the Wide Field Instrument and the Coronagraph Instrument. The testing of the optical assemblies and structures are nearly complete in preparation for telescope integration. Pictures and descriptions of the assemblies are provided, followed by performance results measured at these level of assemblies. The assemblies are nearly complete as they are tested through thermal cycling to cold temperatures for infrared operation, mechanical strength and vibration, and optically testing. Optical surface figure error results are shown for all the optical surfaces.

RST↗

OSS-1/contamination monitor

A 20-cm high, 18-cm wide, and 30-cm long (8x7x12 inch) box weighing about 7 kg (15 lbs) and consuming about 7 watts of power was carried on the OSS-1 pallet to monitor the mass build-up or accretion of condensible, volatile materials on surfaces in the shuttle bay during all phases of ascent, on-orbit, and descent. Passively thermally controlled, the box holds two witness samples and four actively temperature controlled quartz crystal microbalances (TQCM) whose temperature can vary from -60 C to +80 C. Graphs show the accretion indicated by the TQCM during the launch and early orbital phase. Conditions during tail to the Sun, nose to the Sun, and bay to the Sun attitudes of the shuttle during STS-3 are reflected in temperatures indicated by the OSS-1 thermistor. These temperatures influence outgassing rates of various materials as well as measurements made by the contamination monitor package. The parameters that bear on TQCM measurements data are shown in graphs and discussed.

Kruger, R.↗

Capillary Limit of a Miniature Loop Heat Pipe with Multiple Evaporators and Multiple Condensers

An experimental investigation of a miniature loop heat pipe with multiple evaporators and multiple condensers were conducted in order to evaluate its capillary limit. The experimental tests were conducted by varying heat load to one or both evaporators, with and without active temperature control of compensation chamber (CC) using the thermoelectric devices, and variable tilts between the evaporators and the CCs. The physical process of the loop and thermal conductance of the heat leak from evaporator to (CC) were discussed based on the test results. The difference of the temperature profiles between with and without active control of CC temperature was evaluated. The effect of the gravity on capillary limit and CC temperature was also evaluated by comparing the test result in horizontal position with that in vertical position. The loop recovery after capillary limit was exceeded was also described.

Ku, Jentung↗