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At least 397 records · Page 22

Structural Design and Aeromechanical Analysis of Unconventional Blades for Future Mars Rotorcraft

The structural design for rotor blades with thin, unconventional airfoils for Earth-based testing is obtained using three-Dimensional (3D) aeromechanical analysis. This analysis is in support of the NASA ROAMX project. The outer mold was provided by NASA, but the internal structural design was developed at the University of Maryland and is presented here, along with a thorough aeromechanical analysis. The main objectives are to verify the structural integrity of the design and understand the unique aeroelastic behavior of the non-conventional airfoils designed for low-Reynolds number and high-Mach number flow. Six different blade models are considered, with the pitch axis varied from quarter-chord to mid-chord to determine the effect of C.G. offset on natural frequencies, blade deformations, root loads, and 3D stresses. All six blade designs are first studied under rotation in pure vacuum, and significant reductions in root loads and 3D stresses are achieved by moving the pitch axis closer to mid-chord to reduce the C.G. offset. Based on the vacuum analysis, the blade design with the pitch axis at 40% chord is selected for aerodynamic analysis. The blade control load, airloads, deformations, and 3D stresses are studied for steady hover. Dynamic control load and dynamic 3D stresses are studied for unsteady hover achieved using cyclic. Significant elastic twist is observed due to the trapeze effect and propeller moment, affecting the spanwise distribution of aerodynamic loads on the blades. However, the effect of aerodynamic loads on 3D stresses and the blade control load is found to be minimum. The dynamic control load is found to increase significantly due to inertial coupling from the C.G. offset. The dynamic stresses also increase, although still have factors of safety greater than two for both tensile and compressive stress.

Structural Design↗

Topology optimization of an airfoil fin microchannel heat exchanger using artificial intelligence

High-performance microchannel heat exchangers are needed to supply heat for power conversion for nuclear microreactors. An airfoil fin microchannel design, constructed of Alloy 617 with helium as the working fluid, is analyzed and optimized using a design of experiments with artificial intelligence techniques. The use of airfoil fins offers the potential to reduce pressure drop across the heat exchanger, as compared to other types of channel configurations. A framework for topology optimization of airfoil fin printed circuit heat exchangers (PCHEs) has been developed that can be readily extended to different fin sizes and shapes, as well as different inlet and operating conditions, materials of construction, and working fluids. An optimization procedure is developed that employs computational fluid dynamics for a set of design points identified using Latin hypercube sampling. Computational fluid dynamics is used to analyze a simplified two-channel configuration where five design parameters are varied – inlet angle, fin scale, extent of staggering, transverse and longitudinal pitches. Two methods (a 5D polynomial and a regression neural network) are compared for generating surrogate models and the resulting response surface approximation is input to a genetic algorithm that is used to identify a set of optimal parameters. The optimal geometries are found across six channel Reynolds numbers ranging from 1000 to 5000, since inlet conditions affect flow through the heat exchanger. Additionally, a set of optimal designs that maximizes heat transfer and minimizes pressure drop is identified, and a thermal stress analysis is performed on the optimal design. Correlations for the Nusselt number and Darcy friction factor are developed that can be useful for thermal hydraulic analyses using system codes. Thermal stresses are analyzed and a brief discussion of the status of code cases of PCHEs for nuclear applications is given. Testing and thermomechanical modeling is needed to facilitate future code compliance of PCHEs for high pressure and high temperature applications.

42 ENGINEERING↗

An efficient algorithm for numerical airfoil optimization

A new optimization algorithm is presented. The method is based on sequential application of a second-order Taylor's series approximation to the airfoil characteristics. Compared to previous methods, design efficiency improvements of more than a factor of 2 are demonstrated. If multiple optimizations are performed, the efficiency improvements are more dramatic due to the ability of the technique to utilize existing data. The method is demonstrated by application to subsonic and transonic airfoil design but is a general optimization technique and is not limited to a particular application or aerodynamic analysis.

Vanderplaats, G. N.↗

Development of two supercritical airfoils with a thickness-to-chord ratio of 0.20 and design lift coefficients of 0.3 and 0.4

Two supercritical airfoils were developed specifically for application to span distributed loading cargo aircraft. These airfoils have a thickness-to-chord ratio of 0.20 and design lift coefficients of 0.3 and 0.4, and were derived by modifying a recently developed supercritical airfoil having a thickness-to-chord ratio of 0.18 and a design lift coefficient of 0.5. The aerodynamic characteristics were calculated using a theoretical method which computes the flow field about an airfoil having supercritical surface velocities.

Jernell, L. S.↗

The NASA Langley laminar-flow-control experiment on a swept, supercritical airfoil - Drag equations

The Langley Research Center has designed a swept, supercritical airfoil incorporating Laminar Flow Control for testing at transonic speeds. Analytical expressions have been developed and an evaluation made of the experimental section drag, composed of suction drag and wake drag, using theoretical design information and experimental data. The analysis shows that, although the sweep-induced boundary-layer crossflow influence on the wake drag is too large to be ignored and there is not a practical method for evaluating these crossflow effects on the experimental wake data, the conventional unswept 2-D wake-drag computation used in the reduction of the experimental data is at worst 10 percent too high.

Brooks, Cuyler W., Jr.↗

Leading-edge design for improved spin resistance of wings incorporating conventional and advanced airfoils

Discontinuous wing leading-edge droop designs have been evaluated as a means of modifying wing autorotative characteristics and thus improving airplane spin resistance. Addition of a discontinuous outboard wing leading-edge droop to three typical light airplanes having NACA 6-series wing sections produced significant improvements in stall characteristics and spin resistance. Wind tunnel tests of two wings having advanced natural laminar flow airfoil sections indicated that a discontinuous leading-edge droop can delay the onset of autorotation at high angles of attack without adversely affecting the development of laminar flow at cruise angles of attack.

Stough, H. P., III↗

Shockless airfoils for wings, compressors, and turbines

The major aspects of a code for the design of shockless airfoils in two-dimensional transonic flow are reviewed. The code is based on a method of analytic continuation into the domain of two complex characteristic variables, which makes it possible to associate a shockless airfoil with a given pressure distribution. This procedure is compared with another more direct method based on a two-dimensional analysis code that has had wide acceptance by the aircraft industry.

Garabedian, P. R.↗

Design of a Slotted, Natural-Laminar-Flow Airfoil for a Transport Aircraft

A 13.49-percent-thick, slotted, natural-laminar-flow airfoil, the S207, for a transport aircraft has been designed and analyzed theoretically. The two primary objectives of high maximum lift, insensitive to roughness, and low profile drag have been achieved. The drag-divergence Mach number is predicted to be greater than 0.70.

Somers, Dan M.↗

Impact of Airfoils on Aerodynamic Optimization of Heavy Lift Rotorcraft

Rotor airfoils were developed for two large tiltrotor designs, the Large Civil Tilt Rotor (LCTR) and the Military Heavy Tilt Rotor (MHTR). The LCTR was the most promising of several rotorcraft concepts produced by the NASA Heavy Lift Rotorcraft Systems Investigation. It was designed to carry 120 passengers for 1200 nm, with performance of 350 knots cruise at 30,000 ft altitude. A parallel design, the MHTR, had a notional mission of 40,000 Ib payload, 500 nm range, and 300 knots cruise at 4000 ft, 95 F. Both aircraft were sized by the RC code developed by the U. S. Army Aeroflightdynamics Directorate (AFDD). The rotors were then optimized using the CAMRAD II comprehensive analysis code. Rotor airfoils were designed for each aircraft, and their effects on performance analyzed by CAMRAD II. Airfoil design criteria are discussed for each rotor. Twist and taper optimization are presented in detail for each rotor, with discussions of performance improvements provided by the new airfoils, compared to current technology airfoils. Effects of stall delay and blade flexibility on performance are also included.

Acree, Cecil W., Jr.↗

Design considerations of advanced supercritical low drag suction airfoils

Supercritical low drag suction laminar flow airfoils were laid out for shock-free flow at design freestream Mach = 0.76, design lift coefficient = 0.58, and t/c = 0.13. The design goals were the minimization of suction laminarization problems and the assurance of shock-free flow at freestream Mach not greater than design freestream Mach (for design lift coefficient) as well as at lift coefficient not greater than design lift coefficient (for design freestream Mach); this involved limiting the height-to-length ratio of the supersonic zone at design to 0.35. High design freestream Mach numbers result with extensive supersonic flow (over 80% of the chord) on the upper surface, with a steep Stratford-type rear pressure rise with suction, as well as by carrying lift essentially in front- and rear-loaded regions of the airfoil with high static pressures on the carved out front and rear lower surface.

Pfenninger, W.↗

Optimum aerodynamic design via boundary control

These lectures describe the implementation of optimization techniques based on control theory for airfoil and wing design. In previous studies it was shown that control theory could be used to devise an effective optimization procedure for two-dimensional profiles in which the shape is determined by a conformal transformation from a unit circle, and the control is the mapping function. Recently the method has been implemented in an alternative formulation which does not depend on conformal mapping, so that it can more easily be extended to treat general configurations. The method has also been extended to treat the Euler equations, and results are presented for both two and three dimensional cases, including the optimization of a swept wing.

Jameson, Antony↗

Airfoil Selection for Mars Rotor Applications

This short white paper is aimed at providing an overview of design considerations for airfoil choices for rotor applications in the Martian atmosphere, at very low chord-based Reynolds number flows, around Rec = O (103 -104). The low Reynolds number typical of rotorcraft operation in the Martian atmosphere reduces the rotor lifting force and efficiency, which is only partially compensated for by a lower gravity on Mars. Additionally, the low temperature and largely CO2 based atmosphere of Mars compound the overall aerodynamic problem by resulting in a lower speed of sound, further constraining rotor operation in the Martian atmosphere by limiting the maximum rotor tip speed possible so as not to exceed an acceptable tip Mach number. In light of the expected reduced rotor efficiency, evaluating airfoils for compressible, low-Reynolds number Mars rotor applications is key. Prior research on airfoil optimization and performance evaluation at low Reynolds numbers, especially in the compressible regime, is scarce and deserves further understanding. Specifically, the proposed goal stemming from this overview is to develop airfoils tailored to the unique demands of the second generation of Mars rotorcraft, i.e. the Mars Science Helicopter (MSH). This research focuses on the airfoil performance at low Reynolds numbers and hopes to add to the work performed by, amongst others, Kroo et al., Kunz and Kroo, Oyama and Fujii, Anyoji et al.

Koning, Witold J. F.↗

Procedures for the design of low-pitching-moment airfoils

The pitching moment of a given airfoil is decreased by specifying appropriate modifications to its pressure distribution; by prescribing parameters in a special formula for the Theodorsen epsilon-function; and with superposition of a thickness distribution and subsequent tailoring. Advantages and disadvantages of the three methods are discussed.

Barger, R. L.↗

Advanced technology airfoil research, volume 1, part 2

This compilation contains papers presented at the NASA Conference on Advanced Technology Airfoil Research held at Langley Research Center on March 7-9, 1978, which have unlimited distribution. This conference provided a comprehensive review of all NASA airfoil research, conducted in-house and under grant and contract. A broad spectrum of airfoil research outside of NASA was also reviewed. The major thrust of the technical sessions were in three areas: development of computational aerodynamic codes for airfoil analysis and design, development of experimental facilities and test techniques, and all types of airfoil applications.

Source record↗

Advanced technology airfoil research, volume 2

A comprehensive review of airfoil research is presented. The major thrust of the research is in three areas: development of computational aerodynamic codes for airfoil analysis and design, development of experimental facilities and test techniques, and all types of airfoil applications.

Source record↗

Numerical design of advanced multi-element airfoils

The current study extends the application of computational fluid dynamics to three-dimensional high-lift systems. Structured, overset grids are used in conjunction with an incompressible Navier-Stokes flow solver to investigate flow over a two-element high-lift configuration. The computations were run in a fully turbulent mode using the one-equation Baldwin-Barth turbulence model. The geometry consisted of an unswept wing which spanned a wind tunnel test section. Flows over full and half-span Fowler flap configurations were computed. Grid resolution issues were investigated in two dimensional studies of the flapped airfoil. Results of the full-span flap wing agreed well with experimental data and verified the method. Flow over the wing with the half-span was computed to investigate the details of the flow at the free edge of the flap. The results illustrated changes in flow streamlines, separation locations, and surface pressures due to the vortex shed from the flap edge.

Mathias, Donovan L.↗

Single-stage experimental evaluation of tandem-airfoil rotor and stator blading for compressors. Part 1: Analysis and design of stages A, B, and C

A conventional rotor and stator, two dual-airfoil tandem rotors, and one dual-airfoil tandem stator were designed. The two tandem rotors were each designed with different percentages of the overall lift produced by the front airfoil. Velocity diagrams and blade leading and trailing edge metal angles selected for the conventional rotor and stator blading were used in the design of the tandem blading. Rotor inlet hub/tip ratio was 0.8. Design values of rotor tip velocity and stage pressure ratio were 757 ft/sec and 1.30, respectively.

Brent, J. A.↗