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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22

Improving Efficiency of DWPF Operations via Automating Process Calculations and Vitrifying High-Curie Feed- 24529

The Liquid Waste Organization (LWO) at the Savannah River Site (SRS) uses a “Power As One®” motto to process and dispose of radioactive waste. The Defense Waste and Processing Facility (DWPF) treats the high-level waste through a process of vitrification. The DWPF receives three incoming waste streams that are added to the Sludge Receipt and Adjustment Tank (SRAT): sludge, Monosodium Titanate/Sludge Solids (MST/SS), and Strip Effluent (SE). The liquid waste is mixed with pre-fabricated frit and treated with high temperatures in the melter prior to being poured into stainless steel canisters. The liquid cools to form solid glass within these canisters that are suitable for long-term storage and disposal. Savannah River Mission Completion (SRMC), the SRS liquid waste contractor for the U.S. Department of Energy, has implemented several facility improvements to further enhance the operations to support the Liquid Waste Operation (LWO) mission. Two of these operational enhancements include implementing the electronic Material Tracking Program Calculator (eMTPC)software and increasing the DWPF canister heat rate limit.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Optimization Efforts at DWPF to Ensure Waste Tank Closure by 2037 – 24404

At the Savannah River Site (SRS) in Aiken, South Carolina, the Defense Waste Processing Facility (DWPF) produces a glass-form product by processing high-level liquid waste (HLW) with borosilicate glass in a high-heated Melter, then putting the vitrified waste into stainless-steel canisters. Since 1996, DWPF has performed this vitrification process for the liquid waste mission at the SRS; the overall objective for this mission is to reduce the volume in the upstream waste tanks, so those tanks can be emptied and operationally closed. This mission seeks to eliminate the single biggest environmental risk in the state of South Carolina, which requires a robust processing strategy within the DWPF, along with optimal interface between the other facilities in the liquid waste organization (LWO). As of the end of July 2023, DWPF has safely remediated 63.7 MCi of HLW, and filled 4,319 canisters (We project that about 4,000 more canisters are needed to be filled to reach the closure goal.)

Armstead, III, Frank L.↗

Chloride-Induced Stress Corrosion Cracking of Friction Stir-Welded 304L Stainless Steel: Effect of Microstructure and Temperature

Dry storage canisters of used nuclear fuels are fabricated using SUS 304L stainless steel. Chloride-induced stress corrosion cracking (CISCC) is one of the major failure modes of dry storage canisters. The cracked canisters can be repaired by friction stir welding (FSW), a low-heat input ‘solid-phase’ welding process. It is important to evaluate the ClSCC resistance of the friction stir welded material. Stress corrosion cracking (SCC) studies were carried out on mill-annealed base materials and friction stir welded 304L stainless U-bend specimens in 3.5% NaCl + 5 N H2SO4 solution at room temperature and boiling MgCl2 solution at 155 °C. The engineering stress on the outer fiber of the FSW U-bend specimen was ~60% higher than that of the base metal (BM). In spite of the higher stress level of the FSW, both materials (FSW and BM) showed almost similar SCC failure times in the two different test solutions. The SCC occurred in the thermo-mechanically affected zone (TMAZ) of the FSW specimens in the 3.5% NaCl + 5 N H2SO4 solution at room temperature, while the stirred zone (SZ) was relatively crack-free. The failure occurred at the stirred zone when tested in the boiling MgCl2 solution. Hydrogen reduction was the cathodic reaction in the boiling MgCl2 solution, which promoted hydrogen-assisted cracking of the heavily deformed stirred zone. The emergence of the slip step followed by passive film rupture and dissolution of the slip step could be the SCC events in the 3.5% NaCl + 5 N H2SO4 solution at room temperature. However, the slip step height was not sufficient to cause passivity breakdown in the fine-grained SZ. Therefore, the SCC occurred in the partially recrystallized softer TMAZ. Overall, the friction-stirred 304L showed higher tolerance to ClSCC than the 304L base metal.

304L austenitic stainless steel↗

Regenerable metallic oxide systems for removal of carbon dioxide: A concept

Design concepts for portable canisters for removal of carbon dioxide are described. One is screen pack configuration consisting of brazed rectangular canister with four metal oxide packs inserted. Other is radial flow canister with perforated central tube. Methods of production and operating principles are presented.

Sutton, J. G.↗

Development of a low temperature phase change material package

Test data obtained for a low temperature phase change material (PCM) canisters are presented. The canister was designed to provide up to 30 w-hrs of storage capacity at approximately -90 C with an overall thermal conductance which is greater than 8 w/deg C. N-heptane which is an n-paraffin and has a -90.6 C freezing point was used as the working fluid. The canister was fabricated from aluminum and has an aluminum honeycomb core. Its void volume permits service temperatures up to 70 C. Results obtained from component and system's tests indicate well defined melting and freezing points which are repeatable and within 1 C of each other. Subcooling effects are less than 0.5 C and are essentially negligible. Measured storage capacities are within 94 to 88% the theoretical.

Brennan, P. J.↗

A new approach to helicopter rotor blade research instrumentation

A rotor-blade-mounted telemetry instrumentation system developed and used in flight tests by the NASA/Langley Research Center is described. The system uses high-speed digital techniques to acquire research data from miniature pressure transducers on advanced rotor airfoils which are flight tested using an AH-1G helicopter. The system employs microelectronic PCM multiplexer-digitizer stations located remotely on the blade and in a hub-mounted metal canister. The electronics contained in the canister digitizes up to 16 sensors, formats this data with serial PCM data from the remote stations, and transmits the data from the canister which is above the plane of the rotor. Data is transmitted over an RF link to the ground for real-time monitoring and to the helicopter fuselage for tape recording.

Knight, V. H., Jr.↗

A systems-level performance history of get away specials after 25 space shuttle missions

Summarized are the results of a thorough performance study of Get Away Special (GAS) payloads conducted in 1986. During the study, a complete list of standard and non-standard GAS payloads vs. Shuttle mission was constructed, including specific titles for the experiments in each canister. A broad data base for each canister and each experiment was then compiled. Performance results were then obtained for all but a few experiments. The canisters and experiments were subsequently categorized according to the degree of experiment success. For those experiments experiencing failures or anomalies, several correlations and generalizations were extracted from individual subsystem performance data. Recommendations are made which may enhance the success and performance of future GAS payloads.

Ridenoure, Rex W.↗

A systems-level performance history of get away specials after 25 Space Shuttle missions

This paper summarizes the results of a thorough performance study of Get Away Special (GAS) payloads that was conducted in 1986. During the study a complete list of standard and nonstandard GAS payloads vs. Shuttle mission was constructed, including specific titles for the experiments in each canister. A broad data base for each canister and each experiment was then compiled. Performance results were then obtained for all but a few experiments. The canisters and experiments were subsequently categorized according to the degree of experiment success. For those experiments that experienced failures or anomalies, several correlations and generalizations were extracted from individual subsystem performance data. Recommendations are made which may enhance the success and performance of future GAS payloads.

Ridenoure, Rex W.↗

Design of a cavity heat pipe receiver experiment

A cavity heat pipe experiment has been designed to test the critical issues involved with incorporating thermal energy storage canisters into a heat pipe. The experiment is a replication of the operation of a heat receiver for a Brayton solar dynamic power cycle. The heat receiver is composed of a cylindrical receptor surface and an annular heat pipe with thermal energy storage canisters and gaseous working fluid heat exchanger tubes surrounding it. Hardware for the cavity heat pipe experiment will consist of a sector of the heat pipe, complete with gas tube and thermal energy storage canisters. Thermal cycling tests will be performed on the heat pipe sector to simulate the normal energy charge/discharge cycle of the receiver in a spacecraft application.

Schneider, Michael G.↗

Radiation and phase change of lithium fluoride in an annulus

A one-dimensional thermal model is developed to evaluate the effect of radiation on the phase change of lithium-fluoride (LiF) in an annular canister under gravitational and microgravitational conditions. Specified heat flux at the outer wall of the canister models focused solar flux; adiabatic and convective conditions are considered for the inner wall. A two-band radiation model is used for the combined-mode heat transfer within the canister, and LiF optical properties relate metal surface properties in vacuum to those in LiF. For axial gravitational conditions, the liquid LiF remains in contact with the two bounding walls, whereas a void gap is used at the outer wall to model possible microgravitational conditions. For the adiabatic cases, exact integrals are obtained for the time required for complete melting of the LiF. Melting was found to occur primarily from the outer wall in the 1-g model, whereas it occurred primarily from the inner wall in the mu-g model. For the convective cases, partially melted steady-state conditions and fully melted conditions are determined to depend on the source flux level, with radiation extending the melting times.

Lund, Kurt O.↗

Performance and durability of high emittance heat receiver surfaces for solar dynamic power systems

Haynes 188, a cobalt-based superalloy, will be used to make thermal energy storage (TES) containment canisters for a 2 kW solar dynamic ground test demonstrator (SD GTD). Haynes 188 containment canisters with a high thermal emittance (epsilon) are desired for radiating heat away from local hot spots, improving the heating distribution, which will in turn improve canister service life. In addition to needing a high emittance, the surface needs to be durable in an elevated temperature, high vacuum environment for an extended time period. Thirty-five Haynes 188 samples were exposed to 14 different types of surface modification techniques for emittance and vacuum heat treatment (VHT) durability enhancement evaluation. Optical properties were obtained for the modified surfaces. Emittance enhanced samples were exposed to VHT for up to 2692 hours at 827 C and less than or equal to 10(exp -6) torr with integral thermal cycling. Optical properties were taken intermittently during exposure, and after final VHT exposure. The various surface modification treatments increased the emittance of pristine Haynes 188 from 0.11 up to 0.86. Seven different surface modification techniques were found to provide surfaces which met the SD GTD receiver VHT durability requirement. Of the 7 surface treatments, 2 were found to display excellent VHT durability: an alumina based (AB) coating and a zirconia based coating. The alumina based coating was chosen for the epsilon enhancement surface modification technique for the SD GTD receiver. Details of the performance and vacuum heat treatment durability of this coating and other Haynes 188 emittance surface modification techniques are discussed. Technology from this program will lead to successful demonstration of solar dynamic power for space applications, and has potential for application in other systems requiring high emittance surfaces.

Degroh, Kim K.↗

Preliminary results of radiation measurements on EURECA

The eleven-month duration of the EURECA mission allows long term radiation effects to be studied similarly to those of the Long Duration Exposure Facility (LDEF). Basic data can be generated for projections of crew doses and electronic and computer reliability on spacecraft missions. A radiation experiment has been designed for EURECA which uses passive integrating detectors to measure average radiation levels. The components include a Trackoscope, which employs fourteen plastic nuclear track detector (PNTD) stacks to measure the angular dependence of LET (greater than or equal to 6 keV/microns) radiation. Also included are TLD's for total absorbed doses, thermal/resonance neutron detectors (TRND's) for low energy neutron fluences and a thick PNTD stack for depth dependence measurements. LET spectra are derived from the PNTD measurements. Preliminary TLD results from seven levels within the detector array show that integrated doses inside the flight canister varied from 18.8 plus or minus 0.6 cGy to 38.9 plus or minus 1.2 cGy. The TLD's oriented toward the least shielded direction averaged 53 percent higher in dose than those oriented away from the least shielded direction (minimum shielding toward the least shielded direction varied from 1.13 to 7.9 g/cm(exp 2), Al equivalent). The maximum dose rate on EURECA (1.16 mGy/day) was 37 percent of the maximum measured on LDEF and dose rates at all depths were less than measured on LDEF. The shielding external to the flight canister covered a greater solid angle about the canister than in the LDEF experiments.

Benton, E. V.↗

Preliminary results of radiation measurements on EURECA

The eleven-month duration of the EURECA mission allows long-term radiation effects to be studied similarly to those of the Long Duration Exposure Facility (LDEF). Basic data can be generated for projections to crew doses and electronic and computer reliability on spacecraft missions. A radiation experiment has been designed for EURECA which uses passive integrating detectors to measure average radiation levels. The components include a Trackoscope, which employs fourteen plastic nuclear track detector (PNTD) stacks to measure the angular dependence of high LET (greater than or equal to 6 keV/micro m) radiation. Also included are TLD's for total absorbed doses, thermal/resonance neutron detectors (TRND's) for low energy neutron fluences and a thick PNTD stack for depth dependence measurements. LET spectra are derived from the PNTD measurements. Preliminary TLD results from seven levels within the detector array show that integrated does inside the flight canister varied from 18.8 +/- 0.6 cGy to 38.9 +/- 1.2 cGy. The TLD's oriented toward the least shielded direction averaged 53% higher in dose than those oriented away from the least shielded direction (minimum shielding toward the least shielded direction varied from 1.13 to 7.9 g/cm(exp 2), Al equivalent). The maximum dose rate on EURECA (1.16 mGy/day) was 37% of the maximum measured on LDEF and dose rates at all depths were less than measured on LDEF. The shielding external to the flight canister covered a greater solid angle about the canister than the LDEF experiments.

Benton, E. V.↗

Cover Drive and Lock Ring Mechanisms for Genesis

The Genesis payload canister will return solar wind samples to Earth. The canister contains four mechanism assemblies: the Cover Drive Mechanism, the Lock Ring Mechanism, the Array Deployment Mechanism, and the Array Latch Mechanism. The Cover Drive and Lock Ring Mechanisms are described in detail while the other two mechanisms are briefly summarized. The Engineering Model canister has been designed, built, tested, and delivered to the spacecraft. The Flight Model is currently being built with delivery to the spacecraft scheduled for mid July 2000. Launch is scheduled for January 2001

Jandura, Louise↗

Whole Air Sampling During NASA's March-April 1999 Pacific Exploratory Expedition (PEM-Tropics B)

University of California, Irvine (UCI) collected more than 4500 samples whole air samples collected over the remote Pacific Ocean during NASA's Global Tropospheric Experiment (GTE) Pacific Exploratory Mission-Tropics B (PEM-Tropics B) in March and early April 1999. Approximately 140 samples during a typical 8-hour DC-8 flight, and 120 canisters for each 8-hour flight aboard the P-3B. These samples were obtained roughly every 3-7 min during horizontal flight legs and 1-3 min during vertical legs. The filled canisters were analyzed in the laboratory at UCI within ten days of collection. The mixing ratios of 58 trace gases comprising hydrocarbons, halocarbons, alkyl nitrates and DMS were reported (and archived) for each sample. Two identical analytical systems sharing the same standards were operated simultaneously around the clock to improve canister turn-around time and to keep our measurement precision optimal. This report presents a summary of the results for sample collected.

Blake, Donald R.↗

Numerical Simulations of an Unsteady Rocket Launch from the AH-64D Apache Longbow Helicopter

Rocket and missile firings from attack helicopters can cause main engine compressor stall. Studies of this phenomenon suggest that the main engine ingests either the plume from the rockets or the rocket blast waves. This creates surges at the inlet face, causing a loss of power in the main engine. The objective of this project is to set-up a computational fluid dynamics (CFD) simulation of the AH-64D Apache Longbow helicopter during a rocket launch, in order to qualitatively study the fluid dynamics of the problem. This project presents a progression of three unsteady Navier-Stokes solutions. The first unsteady solution involves only a rocket launch from its launch canister. The second solution is a launch from a canister mounted on the Apache's wing-pylon assembly. The last solution includes the Apache main engine and fuselage. The computations use a series of structured, overset grid systems, which allow for a rocket moving in a prescribed path. The method implements a Roe upwind scheme with LU-SGS (lower-upper factored symmetric Gauss-Seidel). A rotor pressure disk model approximates the helicopter rotor, while the rocket engine exit properties are applied as a prescribed boundary condition. Although the project is only at the half-way point, the first and second CFD simulations suggest the possibility of pressure wave interference. Sudden surges in pressure occur from two sources: at rocket start-up, and as the rocket leaves the canister. Wave patterns set-up by these sources appear to propagate to the location of the engine inlet. However the simplified geometry simulation with the main engine needs to be performed before coming to a conclusion.

Okamoto, Kevin↗

Radiation Heat Transfer Modeling Improved for Phase-Change, Thermal Energy Storage Systems

Spacecraft solar dynamic power systems typically use high-temperature phase-change materials to efficiently store thermal energy for heat engine operation in orbital eclipse periods. Lithium fluoride salts are particularly well suited for this application because of their high heat of fusion, long-term stability, and appropriate melting point. Considerable attention has been focused on the development of thermal energy storage (TES) canisters that employ either pure lithium fluoride (LiF), with a melting point of 1121 K, or eutectic composition lithium-fluoride/calcium-difluoride (LiF-20CaF2), with a 1040 K melting point, as the phase-change material. Primary goals of TES canister development include maximizing the phase-change material melt fraction, minimizing the canister mass per unit of energy storage, and maximizing the phase-change material thermal charge/discharge rates within the limits posed by the container structure.

Kerslake, Thomas W.↗

Hydride heat pump with heat regenerator

A regenerative hydride heat pump process and system is provided which can regenerate a high percentage of the sensible heat of the system. A series of at least four canisters containing a lower temperature performing hydride and a series of at least four canisters containing a higher temperature performing hydride is provided. Each canister contains a heat conductive passageway through which a heat transfer fluid is circulated so that sensible heat is regenerated. The process and system are useful for air conditioning rooms, providing room heat in the winter or for hot water heating throughout the year, and, in general, for pumping heat from a lower temperature to a higher temperature.

Jones, Jack A.↗