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At least 397 records · Page 22

Aerodynamic Performance of a Supersonic Throughflow Fan Stage With a Convergent Flow Path

The results from an experimental evaluation of a supersonic throughflow (SSTF) fan stage with a convergent flow path are presented. The stage was designed for a pressure ratio of 2.46 at a tip speed of 1350 ft/s and an inlet Mach number 2.00. The stage was tested with flows at subsonic and supersonic inlet axial Mach numbers and with rotor speeds from 40 to 110 percent of design speed. The fan stage overall performance characteristics, as well as details of its performanc characteristics downstream of the stator vanes, are presented. These measurements were obtained with radially and circumferentially traversing probes. At the design condition, the measured overall pressure ratio was 2.366, and the corresponding adiabatic efficiency was 0.610. Transition from subsonic to supersonic flow was demonstrated at 80, 100 and 110 percent of design speed. At the design condition, the radial distribution of energy addition (temperature ratio) from the computational fluid dynamics (CFD) calculations is in excellent agreement with the measured values. The predicted pressure distributions agree reasonably well with those measured.

Royce D. Moore↗

Jet Engine Noise Generation, Prediction and Control

Aircraft noise has been a problem near airports for many years. It is a quality of life issue that impacts millions of people around the world. Solving this problem has been the principal goal of noise reduction research that began when commercial jet travel became a reality. While progress has been made in reducing both airframe and engine noise, historically, most of the aircraft noise reduction efforts have concentrated on the engines. This was most evident during the 1950 s and 1960 s when turbojet engines were in wide use. This type of engine produces high velocity hot exhaust jets during takeoff generating a great deal of noise. While there are fewer commercial aircraft flying today with turbojet engines, supersonic aircraft including high performance military aircraft use engines with similar exhaust flow characteristics. The Pratt & Whitney F100-PW-229, pictured in Figure la, is an example of an engine that powers the F-15 and F-16 fighter jets. The turbofan engine was developed for subsonic transports, which in addition to better fuel efficiency also helped mitigate engine noise by reducing the jet exhaust velocity. These engines were introduced in the late 1960 s and power most of the commercial fleet today. Over the years, the bypass ratio (that is the ratio of the mass flow through the fan bypass duct to the mass flow through the engine core) has increased to values approaching 9 for modern turbofans such as the General Electric s GE-90 engine (Figure lb). The benefits to noise reduction for high bypass ratio (HPBR) engines are derived from lowering the core jet velocity and temperature, and lowering the tip speed and pressure ratio of the fan, both of which are the consequences of the increase in bypass ratio. The HBPR engines are typically very large in diameter and can produce over 100,000 pounds of thrust for the largest engines. A third type of engine flying today is the turbo-shaft which is mainly used to power turboprop aircraft and helicopters. An example of this type of engine is shown in Figure IC, which is a schematic of the Honeywell T55 engine that powers the CH-47 Chinook helicopter. Since the noise from the propellers or helicopter rotors is usually dominant for turbo-shaft engines, less attention has been paid to these engines in so far as community noise considerations are concerned. This chapter will concentrate mostly on turbofan engine noise and will highlight common methods for their noise prediction and reduction.

Huff, Dennis L.↗

Experimental evaluation of a TF30-P-3 turbofan engine in an altitude facility: Afterburner performance and engine-afterburner operating limits

For distortion free steady state operation at the maximum (full afterburning) throttle position, the afterburner combustion efficiency decreased from 0.91 to 0.68 as engine inlet Reynolds number index was reduced from 0.80 to 0.25. Engine afterburner operational limits were obtained for transient and fixed throttle operation over a range of engine inlet distortions. At limiting conditions, time histories of pressures in the fan compressor during throttle transients between military and maximum showed the development of rotating stall in the fan hub which quickly propagated and produced complete stall in the high pressure compressor.

Mcaulay, J. E.↗

Viscous three-dimensional calculations of transonic fan performance

A 3-D flow analysis code was used to compute the design speed operating line of a transonic fan rotor, and the results were compared with experimental data. The code is an explicit finite difference code with an algebraic turbulence model. The transonic fan, called rotor 67, was tested experimentally at NASA-Lewis with conventional aerodynamic probes and with user anemometry and was included as one of the AGARD test cases for the computation of internal flows. The experimental data are described. Maps of total pressure ratio and adiabatic efficiency versus mass flow were computed and are compared with the experimental maps, with good agreement. Detailed comparisons between calculations and experiment are made at two operating points, one near peak efficiency and the other near stall. Blade-to-blade contour plots are used to show the shock structure. Comparisons of circumferentially integrated flow quantities downstream of the rotor show spanwise distributions of several aerodynamic parameters. Calculated Mach number distributions are compared with laser anemometer data within the blade row and the wake to quantify the accuracy of the calculations. Particle traces are used to show the nature of secondary flow.

Chima, Rodrick V.↗

PSC algorithm description

An overview of the performance seeking control (PSC) algorithm and details of the important components of the algorithm are given. The onboard propulsion system models, the linear programming optimization, and engine control interface are described. The PSC algorithm receives input from various computers on the aircraft including the digital flight computer, digital engine control, and electronic inlet control. The PSC algorithm contains compact models of the propulsion system including the inlet, engine, and nozzle. The models compute propulsion system parameters, such as inlet drag and fan stall margin, which are not directly measurable in flight. The compact models also compute sensitivities of the propulsion system parameters to change in control variables. The engine model consists of a linear steady state variable model (SSVM) and a nonlinear model. The SSVM is updated with efficiency factors calculated in the engine model update logic, or Kalman filter. The efficiency factors are used to adjust the SSVM to match the actual engine. The propulsion system models are mathematically integrated to form an overall propulsion system model. The propulsion system model is then optimized using a linear programming optimization scheme. The goal of the optimization is determined from the selected PSC mode of operation. The resulting trims are used to compute a new operating point about which the optimization process is repeated. This process is continued until an overall (global) optimum is reached before applying the trims to the controllers.

Nobbs, Steven G.↗

Torque Production in a Halbach Machine

The NASA John H. Glenn Research Center initiated the investigation of torque production in a Halbach machine for the Levitated Ducted Fan (LDF) Project to obtain empirical data in determining the feasibility of using a Halbach motor for the project. LDF is a breakthrough technology for "Electric Flight" with the development of a clean, quiet, electric propulsor system. Benefits include zero emissions, decreased dependence on fossil fuels, increased efficiency, increased reliability, reduced maintenance, and decreased operating noise levels. A commercial permanent magnet brushless motor rotor was tested with a custom stator. An innovative rotor utilizing a Halbach array was designed and developed to fit directly into the same stator. The magnets are oriented at 90deg to the adjacent magnet, which cancels the magnetic field on the inside of the rotor and strengthens the field on the outside of the rotor. A direct comparison of the commercial rotor and the Halbach rotor was made. In addition, various test models were designed and developed to validate the basic principles described, and the theoretical work that was performed. The report concludes that a Halbach array based motor can provide significant improvements in electric motor performance and reliability.

Eichenberg, Dennis J.↗

Aerodynamic performance of a 1.20-pressure ratio fan stage designed for low noise

The aerodynamic design and the overall blade element performance of a 51 centimeter diameter fan stage is presented. The stage was designed to minimize the noise generated by rotor stator interactions. The design pressure ratio was 1.20 at a flow of 30.6 kilograms per second and a rotor blade tip speed of 228.6 meters per second. At design speed the rotor peak efficiency was 0.935. The peak efficiency of the stage, however, was 0.824. The radial distribution of rotor performance parameters at peak efficiency and design speed indicated excellent agreement with design values.

Lewis, G. W., Jr.↗

Probabilistic Aeroelastic Analysis Developed for Turbomachinery Components

Aeroelastic analyses for advanced turbomachines are being developed for use at the NASA Glenn Research Center and industry. However, these analyses at present are used for turbomachinery design with uncertainties accounted for by using safety factors. This approach may lead to overly conservative designs, thereby reducing the potential of designing higher efficiency engines. An integration of the deterministic aeroelastic analysis methods with probabilistic analysis methods offers the potential to design efficient engines with fewer aeroelastic problems and to make a quantum leap toward designing safe reliable engines. In this research, probabilistic analysis is integrated with aeroelastic analysis: (1) to determine the parameters that most affect the aeroelastic characteristics (forced response and stability) of a turbomachine component such as a fan, compressor, or turbine and (2) to give the acceptable standard deviation on the design parameters for an aeroelastically stable system. The approach taken is to combine the aeroelastic analysis of the MISER (MIStuned Engine Response) code with the FPI (fast probability integration) code. The role of MISER is to provide the functional relationships that tie the structural and aerodynamic parameters (the primitive variables) to the forced response amplitudes and stability eigenvalues (the response properties). The role of FPI is to perform probabilistic analyses by utilizing the response properties generated by MISER. The results are a probability density function for the response properties. The probabilistic sensitivities of the response variables to uncertainty in primitive variables are obtained as a byproduct of the FPI technique. The combined analysis of aeroelastic and probabilistic analysis is applied to a 12-bladed cascade vibrating in bending and torsion. Out of the total 11 design parameters, 6 are considered as having probabilistic variation. The six parameters are space-to-chord ratio (SBYC), stagger angle (GAMA), elastic axis (ELAXS), Mach number (MACH), mass ratio (MASSR), and frequency ratio (WHWB). The cascade is considered to be in subsonic flow with Mach 0.7. The results of the probabilistic aeroelastic analysis are the probability density function of predicted aerodynamic damping and frequency for flutter and the response amplitudes for forced response.

Reddy, T. S. R.↗

Further Investigation of Acoustic Propagation Codes for Three-Dimensional Geometries

The ability to predict fan noise within complex three-dimensional aircraft engine nacelle geometries is a valuable tool in designing and assessing low-noise concepts. This work begins a systematic study to identify the areas of the design space in which propagation codes of varying fidelity may be used effectively to provide efficient design and assessment. An efficient lower-fidelity code is used in conjunction with two higher-fidelity, more computationally intensive methods to solve benchmark problems of increasing complexity. The codes represent a small sampling of the current propagation codes available or under development. Results of this initial study indicate that the lower-fidelity code provides satisfactory results for cases involving low to moderate attenuation rates, whereas, the two higher-fidelity codes perform well across the range of problems.

Nark, Douglas M.↗

Overall and blade-element performance of a 1.20-pressure-ratio fan stage at design blade setting angle

A 51-cm-diam. model of a short-haul fan stage was tested. Surveys of the air flow conditions ahead of the rotor, between the rotor and stator, and behind the stator were made over the stable operating range of the stage. At the design speed of 213.3 m/sec and weight flow of 26.7 kg/sec, the stage pressure ratio and efficiency are 1.18 and 0.87, respectively. The rotor peak efficiency of 0.92 occurred at flow rate of 30.5 kg/sec. Peak stage efficiency of 0.09 was obtained at 110 percent speed at a pressure ratio of 1.218 and a weight flow of 30.2 kg/sec. Maximum stage pressure ratio is 1.269 at 120 percent speed.

Lewis, G. W., Jr.↗

Cold-air performance of a tip turbine designed to drive a lift fan. 3: Effect of simulated fan leakage on turbine performance

Performance data were obtained experimentally for a 0.4 linear scale version of the LF460 lift fan turbine for a range of scroll inlet total to diffuser exit static pressure ratios at design equivalent speed with simulated fan leakage air. Tests were conducted for full and partial admission operation with three separate combinations of rotor inlet and rotor exit leakage air. Data were compared to the results obtained from previous investigations in which no leakage air was present. Results are presented in terms of mass flow, torque, and efficiency.

Haas, J. E.↗

Aerodynamic performances of three fan stator designs operating with rotor having tip speed of 337 meters per second and pressure ratio of 1.54. 1: Experimental performance

The aerodynamic performances of four stator-blade rows are presented and evaluated. The aerodynamic designs of two of these stators were compromised to reduce noise, a third design was not. On a calculated operating line passing through the design point pressure ratio, the best stator had overall pressure-ratio and efficiency decrements of 0.031 and 0.044, respectively, providing a stage pressure ratio of 1.483 and efficiency of 0.865. The other stators showed some correctable deficiencies due partly to the design compromises for noise. In the end-wall regions blade-element losses were significantly less for the shortest chord studied.

Gelder, T. F.↗

Aerodynamic performance of axial-flow fan stage operated at nine inlet guide vane angles

The overall performance of a fan stage with nine inlet guide vane angle settings is presented. These data were obtained over the stable flow range at speeds from 60 to 120 percent of design for vane setting angles from -25 to 42.5 degrees. At design speed and design inlet guide vane angle, the stage has a peak efficiency of 0.892 at a pressure ratio of 1.322 and a flow of 25.31 kg/s. The stall margin based on peak efficiency and stall was 20 percent. Based on an operating line passing through the peak efficiency point at the design setting angle, the useful operating range of the stage at design speed is limited by stall at the positive setting angles and by choke at the negative angles. At design the calculated static thrust along the operating line varied from 68 to 114 percent of that obtained at design setting angle.

Moore, R. D.↗

High-efficiency double-heterostructure AlGaAs/GaAs solar cells

Double-heterostructure solar cells have been fabricated from wafers prepared by using organometallic chemical vapor deposition to grow a p GaAs absorbing layer sandwiched between p(+) and n(+) AlGaAs layers. The best cell, which incorporates an abrupt AlGaAs/GaAs shallow heterojunction, exhibits a global AM1 one-sun conversion efficiency of 23 percent. The rate at which the open-circuit voltage decreases with increasing temperature is lower for the double-heterostructure cells than for GaAs shallow-homojunction cells.

Gale, R. P.↗

Bypass Duct Acoustic Liner Design With and Without Bifurcation Effects

The growth in air traffic and the commitment to sustainable aviation continue to provide new challenges to reducing aircraft noise levels. Acoustic liner design methodologies must therefore provide the capability to efficiently predict the acoustic benefits of novel liner configurations within complex aircraft nacelle geometries. With these observations in mind, a broadband acoustic liner optimization process has been developed and assessed through a series of design and experimental studies at increasing technology readiness levels. This work applies the design process to the aft-fan noise component and explores the effects of bypass duct bifurcations (e.g., the pylon and lower bifurcation). In addition to this new application, the design study is expanded to include the use of a commercially available duct propagation code. Despite the different general workflow for the two propagation codes, consistent optimized impedance spectra and in-duct attenuation predictions were obtained for several acoustic treatment options. The preliminary results are promising, and this work increases confidence in the enhanced broadband liner design methodology and lays the groundwork for complimentary use of the codes in future studies. The potential benefits of acoustic treatment on the upper and lower bifurcations are also demonstrated. The knowledge gained through this preliminary stage of the liner design process will be used to guide the identification of candidate liner designs for a proposed static engine test within the next year.

Acoustic Liner Design↗

Bypass Duct Acoustic Liner Design with and without Bifurcation Effects

The growth in air traffic and the commitment to sustainable aviation continue to provide new challenges to reducing aircraft noise levels. Acoustic liner design methodologies must therefore provide the capability to efficiently predict the acoustic benefits of novel liner configurations within complex aircraft nacelle geometries. With these observations in mind, a broadband acoustic liner optimization process has been developed and assessed through a series of design and experimental studies at increasing technology readiness levels. This work applies the design process to the aft-fan noise component and explores the effects of bypass duct bifurcations (e.g., the pylon and lower bifurcation). In addition to this new application, the design study is expanded to include the use of a commercially available duct propagation code. Despite the different general workflow for the two propagation codes, consistent optimized impedance spectra and in-duct attenuation predictions were obtained for several acoustic treatment options. The preliminary results are promising, and this work increases confidence in the enhanced broadband liner design methodology and lays the groundwork for complimentary use of the codes in future studies. The potential benefits of acoustic treatment on the upper and lower bifurcations are also demonstrated. The knowledge gained through this preliminary stage of the liner design process will be used to guide the identification of candidate liner designs for a proposed static engine test within the next year.

Acoustic Liner Design↗

Improved components for engine fuel savings

NASA programs for developing fuel saving technology include the Engine Component Improvement Project for short term improvements in existing air engines. The Performance Improvement section is to define component technologies for improving fuel efficiency for CF6, JT9D and JT8D turbofan engines. Sixteen concepts were developed and nine were tested while four are already in use by airlines. If all sixteen concepts are successfully introduced the gain will be fuel savings of more than 6 billion gallons over the lifetime of the engines. The improvements include modifications in fans, mounts, exhaust nozzles, turbine clearance and turbine blades.

Antl, R. J.↗

Rotor redesign for a highly loaded 1800 ft/sec tip speed fan. 3: Laser Doppler velocimeter report

Laser Doppler velocimeter (LDV) techniques were employed for testing a highly loaded, 550 m/sec (1800 ft/sec) tip speed, test fan stage, the objective to provide detailed mapping of the upstream, intrablade, and downstream flowfields of the rotor. Intrablade LDV measurements of velocity and flow angle were obtained along four streamlines passing through the leading edge at 45%, 69%, 85%, and 95% span measured from hub to tip, at 100% of design speed, peak efficiency; 100% speed, near surge; and 95% speed, peak efficiency. At the design point, most passages appeared to have a strong leading edge shock, which moved forward with increasing strength near surge and at part speeds. The flow behind the shock was of a complex mixed subsonic and supersonic form. The intrablade flowfields were found to be significantly nonperiodic at 100% design speed, peak efficiency.

Harvey, W. B.↗