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At least 397 records · Page 22

MLAS and LAS: Project Comparison of Lessons Learned

The development of new and safer manned space vehicles is a top priority at NASA. Recently two different approaches of how to accomplish this mission of keeping astronauts safe was successfully demonstrated. With work already underway on an Apollo-like launch abort system for the Orion Crew Exploration Vehicle (CEV), an alternative design concept named the Max Launch Abort System, or MLAS, was developed as a parallel effort. The Orion system, managed by the Constellation office, is based on the design of a single solid launch abort motor in a tower positioned above the capsule. The MLAS design takes a different approach placing the solid launch abort motor underneath the capsule. This effort was led by the NASA Engineering and Safety Center (NESC). Both escape systems were designed with the Ares I Rocket as the launch vehicle and had the same primary requirement to safely propel a crew module away from any emergency event either on the launch pad or during accent. Beyond these two parameters, there was little else in common between the two projects, except that they both concluded in successful launches that will further promote the development of crew launch abort systems. This presentation will compare both projects from the standpoint of technical requirements; program management and flight test objectives and highlight the synergistic lessons learned by two engineers who worked on each program.

Dittemore, Gary↗

Comparison of Two Recent Launch Abort Platforms

The development of new and safer manned space vehicles is a top priority at NASA. Recently two different approaches of how to accomplish this mission of keeping astronauts safe was successfully demonstrated. With work already underway on an Apollo-like launch abort system for the Orion Crew Exploration Vehicle (CEV), an alternative design concept named the Max Launch Abort System, or MLAS, was developed as a parallel effort. The Orion system, managed by the Constellation office, is based on the design of a single solid launch abort motor in a tower positioned above the capsule. The MLAS design takes a different approach placing the solid launch abort motor underneath the capsule. This effort was led by the NASA Engineering and Safety Center (NESC). Both escape systems were designed with the Ares I Rocket as the launch vehicle and had the same primary requirement to safely propel a crew module away from any emergency event either on the launch pad or during accent. Beyond these two parameters, there was little else in common between the two projects, except that they both concluded in successful launches that will further promote the development of crew launch abort systems. A comparison of these projects from the standpoint of technical requirements; program management and flight test objectives will be done to highlight the synergistic lessons learned by two engineers who worked on each program. This comparison will demonstrate how the scope of the project architecture and management involvement in innovation should be tailored to meet the specific needs of the system under development.

Dittemore, Gary D.↗

Evaluation of Transient Pin-Stress Requirements for Spacecraft Launching in Lightning Environments. Pain Free Analysis to Alleviate Those Pin Stress Headaches

Spacecraft are generally protected from direct lightning attachment by encapsulation within the payload fairing of a launch vehicle and the ground structures that exist at the launch site. Regardless of where lightning strikes, potentially damaging indirect effects prevail from the coupling of electromagnetic fields into a loop created by outer shield of the payload umbilical. The energy coupled into individual spacecraft circuits is dependent on the umbilical current drive, the cable transfer impedance and the source/ load circuitry, and the reference potential used. Lightning induced transient susceptibility of the spacecraft avionics needs to be fully understood in order to define realistic re-test criteria in the event of a lightning occurrence during the launch campaign. Use of standards such as RTCA/DO-160 & SAE 5412 has some applicability but do not represent the indirect environment adequately. This paper evaluates the launch pad environments, the measurement data available, and computer simulations to provide pain-free analysis to alleviate the transient pin-stress headaches for spacecraft launching in Lightning environments.

Induced Transient↗

Measurements of cloud nuclei in the effluents from launches of liquid- and solid-fueled rockets

Airborne measurements of two types of cloud nuclei, cloud condensation nuclei (CCN) and ice nuclei (IN), were conducted in the stabilized ground clouds which resulted from the launches of a liquid-fueled ATLAS/Centaur rocket and a solid-fueled TITAN III rocket. Results show that the concentrations of CCN in both types of clouds were greater than ambient values for the 2 hours duration of the measurements. The initial production of CCN active at 0.5% supersaturation in the ATLAS and TITAN clouds was found to be equivalent to a 20 and 700 sec emission, respectively, by the city of Denver, Colorado. After the initial production, the clouds continued to generate CCN at a rate of about 1/cu cm sec. However, concentrations of IN in the ATLAS cloud were greater than ambient values for only a short period after launch, and it appears that the nuclei resulted from entrained launch pad and ground debris. The concentrations of IN in the TITAN cloud were found to be at or below ambient levels until about 2 hours after launch when they increased substantially above ambient values.

Hindman, E. E.↗

Space Shuttle Crawler Transporter Sound Attenuation Study

The crawler transporter (CT) is the world's largest tracked vehicle known, weighing 6 million pounds with a length of 131 feet and a width of 113 feet. The Kennedy Space Center (KSC) has two CTs that were designed and built for the Apollo program in the 1960's, maintained and retrofitted for use in the Space Shuttle program. As a key element of the Space Shuttle ground systems, the crawler transports the entire 12-million-pound stack comprising the orbiter, the mobile launch platform (MLP), the external tank (ET), and the solid rocket boosters (SRB) from the Vehicle Assembly Building (VAB) to the launch pad. This rollout, constituting a 3.5-5.0-mile journey at a top speed of 0.9 miles-per-hour, requires over 8 hours to reach either Launch Complex 39A or B. This activity is only a prelude to the spectacle of sound and fury of the Space Shuttle launch to orbit in less than 10 minutes and traveling at orbital velocities of Mach 24. This paper summarizes preliminary results from the Crawler Transporter Sound Attenuation Study, encompassing test and engineering analysis of significant sound sources to measure and record full frequency spectrum and intensity of the various noise sources and to analyze the conditions of vibration. Additionally, data such as ventilation criteria, plus operational procedures were considered to provide a comprehensive noise suppression design for implementation. To date, sound attenuation study and results on Crawler 2 have shown significant noise reductions ranging from 5 to 24 dBA.

Margasahayam, Ravi N.↗

Natural environment analysis

The influence of terrain features on wind loading of the space shuttle while on the launch pad, or during early liftoff, was investigated both qualitatively and quantitatively. The climatology and meteorology producing macroscale wind patterns and characteristics for the Vandenburg Air Force Base launch site are described. Field test data are analyzed, and the nature and characteristic of flow disturbances due to the various terrain features, both natural and man-made, are reviewed. The magnitude of these wind loads are estimated. Finally, effects of turbulence are discussed. It is concluded that the influence of complex terrain can create significant wind loading on the vehicle.

Frost, W.↗

STS-37: TCDT Pad B Atlantis GRO (1 of 3)

Live footage shows the crewmembers of STS-37, Commander Steven R. Nagel, Pilot Kenneth D. Cameron, and Mission Specialists Jerry L. Ross, Jay Apt, and Linda M. Godwin, participating in Terminal Countdown Demonstration Test. The crew is seen in the breakfast room, in the Operations and Checkout Building suiting up and walking out to the Astronaut-Van. Scenes include the drive out to the launch pad, the boarding of the crew on the elevator, crew entrance in the White Room, and the ingress of the crew into the launch vehicle. Linda and Jerry are seen standing on the Gantry (bridge) looking out as they wait to enter the White Room to finish suiting up to enter the vehicle. Also shown are some beautiful panoramic views of the shuttle on the pad. This is tape 1 of 3. Tape 2 has a report # of NONP-NASA-VT-2000013417, and tape 3 has a report # of NONP-NASA-VT-2000013418.

Source record↗

The Effect of Predicted Vehicle Displacement on Ground Crew Task Performance and Hardware Design

NASA continues to explore new launch vehicle concepts that will carry astronauts to low- Earth orbit to replace the soon-to-be retired Space Transportation System (STS) shuttle. A tall vertically stacked launch vehicle (> or =300 ft) is exposed to the natural environment while positioned on the launch pad. Varying directional winds and vortex shedding cause the vehicle to sway in an oscillating motion. Ground crews working high on the tower and inside the vehicle during launch preparations will be subjected to this motion while conducting critical closeout tasks such as mating fluid and electrical connectors and carrying heavy objects. NASA has not experienced performing these tasks in such environments since the Saturn V, which was serviced from a movable (but rigid) service structure; commercial launchers are likewise attended by a service structure that moves away from the vehicle for launch. There is concern that vehicle displacement may hinder ground crew operations, impact the ground system designs, and ultimately affect launch availability. The vehicle sway assessment objective is to replicate predicted frequencies and displacements of these tall vehicles, examine typical ground crew tasks, and provide insight into potential vehicle design considerations and ground crew performance guidelines. This paper outlines the methodology, configurations, and motion testing performed while conducting the vehicle displacement assessment that will be used as a Technical Memorandum for future vertically stacked vehicle designs.

Atencio, Laura Ashley↗

An Overview of NASA Langley Low-Speed CFD Contributions to the Space Launch System Program

In this review paper, low-speed computational work from NASA Langley in support of the Space Launch System (SLS) is discussed. This information includes both historic and present efforts with the Kestrel CFD solver. The low-speed aerodynamics of SLS is highly complex and analysis of the unsteady flowfield requires significant computational efforts. The SLS mission profile varies from the vehicle static on the launch pad through high-speed ascent, and this paper focuses on the prelaunch as well as liftoff and transition portions of the flight both in proximity to the launch tower and in isolation. High-alpha conditions, as large as 90~deg, result in a flowfield dominated by massive, large-scale flow separation and asymmetric vortices. High-fidelity solutions require an unsteady computational formulation to accurately capture the aerodynamics of the vehicle. A detailed discussion of the computational approach is presented, followed by key efforts to support the program.

Brent W Pomeroy↗

Low-Speed Space Launch System Computational Fluid Dynamics: A Comprehensive Overview

In this review paper, low-speed computational work from NASA Langley in support of the Space Launch System (SLS) is discussed. This information includes both historic and present efforts with the Kestrel CFD solver. The low-speed aerodynamics of SLS is highly complex and analysis of the unsteady flowfield requires significant computational efforts. The SLS mission profile varies from the vehicle static on the launch pad through high-speed ascent, and this paper focuses on the prelaunch as well as liftoff and transition portions of the flight both in proximity to the launch tower and in isolation. High-alpha conditions, as large as 90 deg, result in a flowfield dominated by massive, large-scale flow separation and asymmetric vortices. High-fidelity solutions require an unsteady computational formulation to accurately capture the aerodynamics of the vehicle. A detailed discussion of the computational approach is presented, followed by key efforts to support the program, both historic and present, including information which has been either previously published or that has never before published external to NASA.

Brent Pomeroy↗

TPSAS-NF1676L-11132-DND

The Orion Pad Abort 1 Flight Test occurred on May 6th, 2010 at White Sands Missile Range in New Mexico. The test was the first for the Orion vehicle and was primarily a test of the Orion Launch Abort System’s ability to execute an abort from the launch pad. The test was successful, and, in most cases, results were well within predicted outcomes. For this test, the thermal control subsystem was an inherent part of the flight operations team. The thermal team provided pre-launch predictions of component temperatures, set component temperature limits, and monitored those limits during the flight operations process as part of the primary flight operations team. The thermal team was also responsible for day-of-flight predictions of the main abort motor’s propellant mean bulk temperature, a key launch constraint for the test. After the test, thermal data was collected, reviewed, and compared against pre-launch predictions showing very good agreement in most areas. Based on the pre-test and flight operations experience, a detailed list of lessons learned has been developed and will be reviewed prior to potential future Orion or other such flight tests.

Joseph F Gasbarre↗

TPSAS-NF1676L-11021-DND

The Orion Pad Abort 1 Flight Test occurred on May 6th, 2010 at White Sands Missile Range in New Mexico. The test was the first for the Orion vehicle and was primarily a test of the Orion Launch Abort System’s ability to execute an abort from the launch pad. The test was successful and in most cases results were well within predicted outcomes. For this test, the thermal control subsystem was an inherent part of the flight operations team. The thermal team provided pre-launch predictions of component temperatures, set component temperature limits, and monitored those limits during the flight operations process as part of the primary flight operations team. The thermal team was also responsible for day-of-flight predictions of the main abort motor’s propellant mean bulk temperature, a key launch constraint for the test. After the test, thermal data was collected, reviewed, and compared against pre-launch predictions showing very good agreement in most areas. Based on the pre-test and flight operations experience, a detailed list of lessons learned has been developed and will be reviewed prior to potential future Orion or other such flight tests.

Joseph F Gasbarre↗

Processing and Material Characterization of Continuous Basalt Fiber Reinforced Ceramic Matrix Composites Using Polymer Derived Ceramics.

The need for high performance vehicles in the aerospace industry requires materials which can withstand high loads and high temperatures. New developments in launch pads and infrastructure must also be made to handle this intense environment with lightweight, reusable, structural materials. By using more functional materials, better performance can be seen in the launch environment, and launch vehicle designs which have not been previously used can be considered. The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer matrix composites can be used for temperatures up to 260C. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in the composites. In this study, continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. The oxyacetylene torch testing and three point bend testing have been performed on test panels and the test results are presented.

Polymer Derived Ceramics↗

Environmental Control System Development

Since before the first men landed on the moon, human beings have aspired to reach farther into space, to discover and answer the great mysteries that exist beyond imagination. To reach where no one has gone before. To able to see all the wonderful things that can be found in space and that only satellites have revealed to us during all this time. Considering the last trip to the moon, mankind has been evolving and improving their technology to reach destinations whose distances had been impossible to transit. To reach that goal, the National Aeronautics and Space Administration (NASA) has designed and developed the largest and most powerful rocket ever created by the human race, the Space Launch System - better known as the SLS. To be able to send this large rocket to space, Kennedy Space Center (KSC) is doing upgrades to their existing facilities and equipment. At Launch Pad 39B, they are setting up a new Environmental Control System (ECS) developed to supply the rocket with the correct gases and mixtures that will be needed for the rocket to launch. The ECS is similar to an air conditioning unit. The main functionality of it is to supply the SLS with the correct gas mixture for it to launch. Also the ECS has been required to reduce or eliminate the possibility of a complete system failure. The system is part of the Ground Support Equipment (GSE) for the SLS that will be going to the Moon and Mars.

Flores Arroyo, Elvin A.↗

STS-97 Mission Highlights Resource Tape

Various clips give an overview of the STS-97 Endeavour mission. Footage includes Endeavour on the launch pad, the crew of STS-97 (Commander Brent W. Jett, Pilot Michael J. Bloomfield, and Mission Specialists Joseph R. Tanner, Carlos I. Noriega, and Marc Garneau) suiting up, replays of the nighttime launch, Launch Control Center at Kenendy Space Center during countdown, and the activities of flight days one through three. The activities of flight days four through six can be seen on 'STS-97 Mission Highlights Resource Tape, Part 2 of 3' (document ID 20010020282). The activities of flight days seven through eleven and Endeavour's landing can be found on 'STS-97 Mission Highlights Resource Tape, Part 3 of 3' (document ID 20010020283).

Source record↗

Plans for West Coast STS launch capability

The layout and scope of operations of the Vandenberg AFB West Coast Launch Site for the Space Shuttle are examined. The launch site intended for the first West Coast launch in December 1983 is being constructed by the United States Air Force. Topic discussed include site/selection/management/concepts, Shuttle hardware flow and related facilities, launch pad operations, orbiter erection at SLC-6 VAFB, solid rocket booster operations, and payload ground processing. In conclusion it is noted that NASA and DOD personnel are working together to ensure that the launch site is completed on schedule at minimum cost.

Murphy, W. P.↗

Rocket Launch Trajectory Simulations Mechanism

The design and development of a Trajectory Simulation Mechanism (TSM) for the Launch Systems Testbed (LST) is outlined. In addition to being one-of-a-kind facility in the world, TSM serves as a platform to study the interaction of rocket launch-induced environments and subsequent dynamic effects on the equipment and structures in the close vicinity of the launch pad. For the first time, researchers and academicians alike will be able to perform tests in a laboratory environment and assess the impact of vibroacoustic behavior of structures in a moving rocket scenario on ground equipment, launch vehicle, and its valuable payload or spacecraft.

Margasahayam, Ravi↗

Operating Deflection Shapes for the Space Shuttle Partial Stack Rollout

In November of 2003 a rollout test was performed to gain a better understanding of the dynamic environment for the Space Shuttle during transportation from the Vehicle Assembly Building to the launch pad. This was part of a study evaluating the methodology for including the rollout dynamic loads in the Space Shuttle fatigue life predictions. The rollout test was conducted with a partial stack consisting of the Crawler Transporter, Mobile Launch Platform, and the Solid Rocket Boosters with an interconnecting crossbeam. Instrumentation included over 100 accelerometers. Data was recorded for steady state speeds, start-ups and stops, and ambient wind excitations with the vehicle at idle. This paper will describe the operating deflection shape analysis performed using the measured acceleration response data. The response data for the steady state speed runs were dominated by harmonics of the forcing frequencies, which were proportional to the vehicle speed. Assuming a broadband excitation for the wind, analyses of the data sets with the vehicle at idle were used to estimate the natural frequencies and corresponding mode shapes. Comparisons of the measured modal properties with numerical predictions are presented.

Buehrle, Ralph D.↗