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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22

Thermal characterization of reusable external insulation for the space shuttle.

Thermal protection systems utilizing reusable ceramic external insulations are under study for application to the orbiter vehicle of NASA's space shuttle system which is to be launched by an expendable booster, remain in orbit for a week or two, reenter the earth's atmosphere, and land like a conventional aircraft. The required reuse capability is for 100 missions. The thermal characterization of the reusable external insulation (REI) is described. Thermal conductivity measurements are described for a series of mullite-based REIs with densities ranging from 100 to 300 kg/cu m, including opacified variations of the mullite material designed for reduction of the radiant component of heat transport. The results of thermal conductivity measurements performed on guarded-hot-plate equipment from 150 to above 1200 K in different vacuum and gaseous environments are described. Measurements were also made with exceptionally large temperature differences to detect transparency effects in the unopacified REIs. These measurements were made to provide design data for the flight conditions, and to aid in theoretical computations aimed at separating and optimizing the heat transport components.

Brazel, J. P.↗

Flange design for large-scale modular assembly jigs

Technique incorporates weld-free method for securing flanges to projecting ends of unmachined box-beam framework so flanged structure may be reused without modification. One such framework may be readily assembled to another by simply matching flanges together and passing connecting members between preformed holes in structures.

Gilman, M. M.↗

High temperature antenna development for space shuttle, volume 1

Design concepts for high temperature flush mounted Space Shuttle Orbiter antenna systems are discussed. The design concepts include antenna systems for VHF, L-band, S-band, C-band and Ku-band frequencies. The S-band antenna system design was completed and test hardware fabricated. It was then subjected to electrical and thermal testing to establish design requirements and determine reuse capabilities. The thermal tests consisted of applying ten high temperature cycles simulating the Orbiter entry heating environment in an arc tunnel plasma facility and observing the temperature distributions. Radiation pattern and impedance measurements before and after high temperature exposure were used to evaluated the antenna systems performance. Alternate window design concepts are considered. Layout drawings, supported by thermal and strength analyses, are given for each of the antenna system designs. The results of the electrical and thermal testing of the S-band antenna system are given.

Kuhlman, E. A.↗

Acquisition/expulsion system for earth orbital propulsion system study. Volume 5: Earth storable design

A comprehensive analysis and parametric design effort was conducted under the earth-storable phase of the program. Passive Acquisition/expulsion system concepts were evaluated for a reusable Orbital Maneuvering System (OMS) application. The passive surface tension technique for providing gas free liquid on demand was superior to other propellant acquisition methods. Systems using fine mesh screens can provide the requisite stability and satisfy OMS mission requirements. Both fine mesh screen liner and trap systems were given detailed consideration in the parametric design, and trap systems were selected for this particular application. These systems are compatible with the 100- to 500-manned mission reuse requirements.

Source record↗

Space shuttle hypergolic bipropellant RCS engine design study, Bell model 8701

A research program was conducted to define the level of the current technology base for reaction control system rocket engines suitable for space shuttle applications. The project consisted of engine analyses, design, fabrication, and tests. The specific objectives are: (1) extrapolating current engine design experience to design of an RCS engine with required safety, reliability, performance, and operational capability, (2) demonstration of multiple reuse capability, and (3) identification of current design and technology deficiencies and critical areas for future effort.

Source record↗

Improved coating for silica fiber based ceramic Reusable Surface Insulation (CRSI)

A series of coatings was developed for the space shuttle type silica fiber insulation system and characterized for optical and physical properties. Reentry simulation tests were run using a radiant panel and also using a hypersonic plasma arc. The coatings produced had improved physical and optical properties as well as greater reuse capability over the GE version of the JSC-0042 coating.

Ormiston, T. J.↗

Systems approach to low cost payload design and operations

It is argued that the numerous factors governing the development and use of low-cost payload systems must be analyzed from a total systems viewpoint covering design, standardization, reuse, and refurbishment operations both in orbit and on the ground. Standardization of payloads for use with different transportation systems is shown to require extensive management studies involving cooperation between users and the technical community. Problems and potential solutions are identified in areas of orbital and ground-based refurbishment, and candidate vehicle systems are discussed for delivery, repair, replacement, and resupply of systems in orbit.

Moore, W. F.↗

Spacecraft oxygen recovery system

A system which uses an electrochemical carbon dioxide concentrator to remove carbon dioxide from the cabin atmosphere and a Sabatier reactor to reduce carbon dioxide with hydrogen to form methane and water is described. Oxygen is recovered from water by means of a static-feed water electrolysis system. The hydrogen thus generated is reused in the carbon dioxide concentrator. The methane is a system byproduct. The CO2 removal reactions and the implementation of the CO2 concentration concept are discussed, and test results are examined.

Quattrone, P. D.↗

Low cost payload studies

Low cost payload studies aimed at the reduction of Space Shuttle cost, with the emphasis on mission support subsystem equipment, are reviewed. Spacecraft design, manufacturing and operational approaches are specified and quantified to demonstrate the feasibility of reductions of cost from present-day estimates. Space Shuttle design capabilities for retrieval, repair, and reuse of future payloads are indicated as cost reduction possibilities. It is also pointed out that an increased volume and weight carrying capability of the Space Shuttle can alter the design approach to future payloads to reduce cost. Details are given on some specific subsystem component design alterations integrated in an overall low-cost payload design. Refurbishment is discussed as the final area of interest for low cost payload design. Total program savings of up to 50% are found to be possible in the studies.

Moore, W. F.↗

Carbon wastewater treatment process

A new powdered-carbon treatment process is being developed for the elimination of the present problems, associated with the disposal of biologically active sewage waste solids, and with water reuse. This counter-current flow process produces an activated carbon, which is obtained from the pyrolysis of the sewage solids, and utilizes this material to remove the adulterating materials from the water. Additional advantages of the process are the elimination of odors, the removal of heavy metals, and the potential for energy conservation.

Humphrey, M. F.↗

Evaluation of soft rubber goods

The performance of rubber goods suitable for use as O-rings, seals, gaskets, bladders and diaphragms under conditions simulating those of the space shuttle were studied. High reliability throughout the 100 flight missions planned for the space shuttle was considered of overriding importance. Accordingly, in addition to a rank ordering of the selected candidate materials based on prolonged fluid compatibility and sealability behavior, basic rheological parameters (such as cyclic hysteresis, stress relaxation, indicated modulus, etc.) were determined to develop methods capable of predicting the cumulative effect of these multiple reuse cycles.

Merz, P. L.↗

Splash evaluation of SRB designs

A technique is developed to optimize the shuttle solid rocket booster (SRB) design for water impact loads. The SRB is dropped by parachute and recovered at sea for reuse. Loads experienced at water impact are design critical. The probability of each water impact load is determined using a Monte Carlo technique and an aerodynamic analysis of the SRB parachute system. Meteorological effects are included and four configurations are evaluated.

Counter, D. N.↗

Apollo experience report: Guidance and control systems. Mission control programmer for unmanned missions AS-202, Apollo 4, and Apollo 6

An unmanned test flight program required to evaluate the command module heat shield and the structural integrity of the command and service module/Saturn launch vehicle is described. The mission control programer was developed to provide the unmanned interface between the guidance and navigation computer and the other spacecraft systems for mission event sequencing and real-time ground control during missions AS-202, Apollo 4, and Apollo 6. The development of this unmanned programer is traced from the initial concept through the flight test phase. Detailed discussions of hardware development problems are given with the resulting solutions. The mission control programer functioned correctly without any flight anomalies for all missions. The Apollo 4 mission control programer was reused for the Apollo 6 flight, thus being one of the first subsystems to be reflown on an Apollo space flight.

Holloway, G. F.↗

Radioactive waste disposal via electric propulsion

It is shown that space transportation is a feasible method of removal of radioactive wastes from the biosphere. The high decay heat of the isotopes powers a thermionic generator which provides electrical power for ion thrust engines. The massive shields (used to protect ground and flight personnel) are removed in orbit for subsequent reuse; the metallic fuel provides a shield for the avionics that guides the orbital stage to solar system escape. Performance calculations indicate that 4000 kg. of actinides may be removed per Shuttle flight. Subsidiary problems - such as cooling during ascent - are discussed.

Burns, R. E.↗

Depolarization measurements on the ATS-6 20 GHz downlink A description of the VPI&SU experiment and some initial results

The experiment considered is mainly concerned with the depolarizing effects of precipitation at millimeter wavelengths. Excessive depolarization introduces cross talk into communication systems which employ orthogonal polarization for frequency reuse. An understanding of atmospheric depolarization phenomena is, therefore, required for the design of future earth-satellite communications systems. Attenuation and cross polarization ratio data obtained under various meteorological conditions, including rain and a snowstorm, are presented.

Bostian, C. W.↗

Thrust vector control for the Space Shuttle Solid Rocket Motor

Thrust vector control (TVC) for the Space Shuttle Solid Rocket Motor (SRM) is obtained by omniaxis vectoring of the nozzle. The development and integration of the system are under the cognizance of Marshall Space Flight Center (MSFC). The nozzle and flexible bearing have been designed and will be built by Thiokol Corporation/Wasatch Division. The vector requirements of the system, the impact of multiple reuse on the components, and the unique problems associated with a large flexible bearing are discussed. The design details of each of the major TVC subcomponents are delineated. The subscale bearing development program and the overall development schedule also are presented.

Counter, D. N.↗

Designing for solid rocket booster reusability

The Solid Rocket Booster (SRB) of the Space Shuttle Program has been designed to be recovered, refurbished, and reused up to 19 times on subsequent launches. The design modifications to the SRB to incorporate this capability include the addition of a parachute recovery system and minor structural modifications to the nose cone, forward skirt, aft skirt, and solid rocket motor structures for withstanding the water impact loading. In addition, the detail design of subsystem hardware requires careful attention to corrosion prevention and facility of refurbishment operations. A cost analysis comparing the reusable SRB with an expendable version shows a substantial reduction in Space Shuttle cost per flight is achieved with the reusable design approach.

Nevins, C. D.↗