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Process developed to make polyorganoborosilane polymers. Precursor polymers prepared by using alkali metal to couple boron halide with organohalosilane. In representative application, polymer drawn into fibers, then pyrolyzed to produce ceramic cloth. Ceramics exhibit high thermo-oxidative stability.
The development of a general mathematical model and solution methodologies, to examine the behavior of thin structural elements such as beams, rings, and arches, subjected to large nonisothermal elastoviscoplastic deformations is presented. Thus, geometric as well as material type nonlinearities of higher order are present in the analysis. For this purpose a complete true abinito rate theory of kinematics and kinetics for thin bodies, without any restriction on the magnitude of the transformation is presented. A previously formulated elasto-thermo-viscoplastic material constitutive law is employed in the analysis. The methodology is demonstrated through three different straight and curved beams problems.
Studies were conducted to develop autoclave processing parameters for graphite reinforced PMR-2 resin composite materials intended for use in applications at temperatures up to 371 degrees (700 F). The effect of resin composition on autoclaveability was investigated. The effect of various graphite fibers and resin composition on 343 C (650 F) and 371 C (700 F) thermo-oxidative stability and mechanical properties was also investigated. The results of the processing studies show that PMR-2 resin composites can be easily fabricated under autoclave conditions. Autoclaved laminates exposed to 1 atm of air at 343 C (650 F) and 371 C (700 F) exhibited less than 5 percent weight loss after 750 hr exposure to 650 F air and 8 percent weight loss during exposure to 700 F air for 500 hr. After 500 hr exposure, autoclaved laminates exhibited greater than 90 percent retention of initial 650 and 700 F flexural and interlaminar shear strengths. The effect of resin formulated molecular weight and postcure conditions on laminate glass transition temperature is also discussed.
The thermo-mechanical response of unidirectional P100 graphite fiber/6061 aluminum matrix composites was investigated at four temperatures:-150, +75, +250, and +500 F. Two types of tests, off-axis tension and losipescu shear, were used to obtain the desired properties. Good experimental-theoretical correlation was obtained for Exx, vxy, and G12. It is shown that E11 is temperature independent, but E22, v12, and G12 generally decrease with increasing temperature. Compared with rather high longitudinal strength, very low transverse strength was obtained for the graphite/aluminum. The poor transverse strength is believed to be due to the low interfacial bond strength in this material. The strength decrease significantly with increasing temperature. The tensile response at various temperatures is greatly affected by the residual stresses caused by the mismatch in the coefficients of thermal expansion of fibers and matrix. The degradation of the aluminum matrix properties at higher temperatures has a deleterious effect on composite properties. The composite has a very low coefficient of thermal expansion in the fiber direction.
The existing experimental data on dissociation of nitrogen and oxygen obtained using shock-tubes during the 1960's and 1970's are reinterpreted using the two-temperature thermo-chemical model developed recently in order to determine the rate coefficients consistent with the model. In this model, the vibrational-electronic temperature is calculated by integrating a separate conservation equation accounting for the suppression of vibrational energy during dissociation due to preferential removal of high vibrational states. The rate coefficient is assumed to be a function of the geometrically-averaged temperature between the translational-rotational temperature and the vibrational-electronic temperature. By comparing the computed overall and species densities with the experimental data, the rate coefficient values most consistent with the model, and their ranges of uncertainty, are deduced for dissociation of N2 through collisions with N2 or N, and for O2 through collisions with O2, O or N2. It is seen that a single set of such rate coefficients fit all existing experimental data closely. According to the two-temperature model, density and species density are insensitive to the rate coefficients, and so the rate coefficients so determined are uncertain to within a factor of at least 1.5.
The Space Station Active Thermal Control System (ATCS) has been modeled using modified SINDA/SINFLO programs to solve two-phase Thermo-fluid problems. The modifications include changes in several subroutines to incorporate implicit solution which allows larger time step as compared to that for explicit solutions. Larger time step saves computer time but involves larger computational error. Several runs were made using various time steps for the ATCS model. It has been found that for a reasonable approach, three times larger time step as compared to that used in explicit method is a good value which will reduce the computer time by approximately 50 percent and still maintain the accuracy of the output data to within 90 percent of the explicit values.
This paper presents the development and properties of seamless aluminum-clad P75/Epoxy tubes and the unique manufacturing method used in their production. Thermo-mechanical properties of the tubes were determined analytically and verified by tests. These properties were shown to be suitable for space structures that require high stiffness, low weight and thermal expansion, and dimensional stability during operational life. A special feature of the tubes is the ability to tune the tube for thermal expansion after fabrication by a chemical milling process. The tubes are also resistant to atomic oxygen and handling damage. The toughness of the tubes was demonstrated by impact testing. Cyclic thermal testing showed no adverse effects on the expansion and stiffness behavior of the tubes. The paper also includes a discussion of a joining method that uses aluminum end fittings and an efficient scarf joint configuration. Additional studies considered various adhesives and fitting materials. Joint allowables were higher for titanium and B4C particulate magnesium fittings. The effect of different adhesives under static loading conditions favored the high-strength adhesives.
The results of the solution of the equations that describe a hypersonic ionized flow about an elliptically blunted cone are presented. The flow conditions correspond to those of the proposed Aeroassist Flight Experiment (AFE) vehicle at altitudes between the perigee at 78 km and the approximate limit of the continuum regime at 90 km. For the free-stream velocities of interest, about 9 km/sec, the flowfield is out of thermo-chemical equilibrium, electronically excited, ionized and radiating. The gas consists of eight-chemical species including free electrons. The thermal state of the gas is modeled with a translational-rotational temperature, four vibrational temperatures for the diatomic species and an electron-electronic temperature. The electronic excitation of molecules is included. The nonequilibrium air radiation from each fluid element is computed and the radiative heat flux at the body surface is determined. The stagnation point radiative heating result agrees with previous calculations.
Report describes experiments to identify polymer matrix resins suitable for making graphite-fiber laminates used at 700 degree F (371 degree C) in such applications as aircraft engines to achieve higher thrust-to-weight ratios. Two particular high-molecular-weight formulations of PMR (polymerization of monomer reactants) resins most promising. PMR compositions of higher FMW exhibit enhanced thermo-oxidative stability. Formation of high-quality laminates with these compositions requires use of curing pressures higher than those suitable for compositions of lower FMW.
Eutectic alloys of Bi-Mn were directionally solidified using the Bridgman-Stockbarger technique to determine the influences of gravitationally-driven thermo-solutal convection on the Bi-MnBi rod eutectic. Experiments were conducted that varied the level of convection by varying the growth parameters and growth orientation, by microgravity damping, by applied magnetic field damping, and by imposing forced convection. Peltier interface demarcation and in situ thermocouple measurements were used to monitor interface velocity and thermal gradient and to evaluate interface planarity.
Upon the introduction of a gas bubble into a liquid possessing a uniform thermal gradient, an unsteady thermo-capillary flow begins. Ultimately, the bubble attains a constant velocity. This theoretical analysis focuses upon the transient period for a bubble in a microgravity environment and is restricted to situations wherein the flow is sufficiently slow such that inertial terms in the Navier-Stokes equation and convective terms in the energy equation may be safely neglected (i.e., both Reynolds and Marangoni numbers are small). The resulting linear equations were solved analytically in the Laplace domain with the Prandtl number of the liquid as a parameter; inversion was accomplished numerically using a standard IMSL routine. In the asymptotic long-time limit, the theory agrees with the steady-state theory of Young, Goldstein, and Block. The theory predicts that more than 90 percent of the terminal steady velocity is achieved when the smallest dimensionless time, i.e., the one based upon the largest time scale-viscous or thermal-equals unity.
Two procedures, the feasible direction method and sequential linear programming, for shape optimization of gas turbine disks are presented. The objective of these procedures is to obtain optimal designs of turbine disks with geometric and stress constraints. The coordinates of the selected points on the disk contours are used as the design variables. Structural weight, stress and their derivatives with respect to the design variables are calculated by an efficient finite element method for design senitivity analysis. Numerical examples of the optimal designs of a disk subjected to thermo-mechanical loadings are presented to illustrate and compare the effectiveness of these two procedures.
In an attempt to understand the mechanical interaction of a growing lithosphere containing fracture zones with small and large scale mantle convection, which gives rise to geoid anomalies in oceanic regions, a series of fluid dynamical experiments is in progress to investigate: (1) the influence of lithosphere structure, fluid depth and viscosity field on the onset, scale, and evolution of sublithospheric convection; (2) the role of this convection in determining the rate of growth of lithosphere, especially in light of the flattening of the lithosphere bathymetry and heat flow at late times; and (3) combining the results of both numerical and laboratory experiments to decide the dominate factors in producing geoid anomalies in oceanic regions through the thermo-mechanical interaction of the lithosphere and subjacent mantle. The clear existence of small scale convection associated with a downward propagating solidification front (i.e., the lithosphere) and a larger scale flow associated with a discontinuous upward heat flux (i.e., a fracture zone) has been shown. The flows exist simultaneously and each may have a significant role in deciding the thermal evolution of the lithosphere and in understanding the relation of shallow mantle convection to deep mantle convection. This overall process is reflected in the geoid, gravity, and topographic anomalies in the north-central Pacific. These highly correlated fields of intermediate wavelength (approx. 200 to 2000 km) show isostatic compensation by a thin lithosphere for shorter (less than or equal to approx. 500 km), but not the longer, wavelengths. The ultimate, dynamic origin of this class of anomalies is being investigated.
Studies were conducted to develop autoclave processing parameters for graphite reinforced PMR-2 resin composite materials intended for use in applications at temperatures up to 371 degrees (700 F). The effect of resin composition on autoclaveability was investigated. The effect of various graphite fibers and resin composition on 343 C (650 F) and 371 C (700 F) thermo-oxidative stability and mechanical properties was also investigated. The results of the processing studies show that PMR-2 resin composites can be easily fabricated under autoclave conditions. Autoclaved laminates exposed to 1 atm of air at 343 C (650 F) and 371 C (700 F) exhibited less than 5 percent weight loss after 750 hr exposure to 650 F air and 8 percent weight loss during exposure to 700 F air for 500 hr. After 500 hr exposure, autoclaved laminates exhibited greater than 90 percent retention of initial 650 and 700 F flexural and interlaminar shear strengths. The effect of resin formulated molecular weight and postcure conditions on laminate glass transition temperature is also discussed.
An integrated mechanics theory has been developed for the modeling of composite damping from the micromechanics to the laminate level. Simplified, design oriented equations based on hysteretic damping are presented for on-axis plies, off-axis plies, and laminates including the effect of temperature, moisture, and interply hysteretic damping. The temperature rise within vibrating composite laminates resulting from strain energy dissipation is also modeled, and their coupled hygro-thermo-mechanical response is predicted. The method correlates well with reported damping measurements. Application examples illustrate the effect of various ply, laminate, and hygro-thermal parameters on the overall damping performance of composite laminates.
Studies were performed to determine the toughness characteristics of composites prepared from modified addition-type polyimides, using Celion 6000 graphite fiber as the reinforcement. The polyimides were prepared from aromatic diamines containing flexibilizing ether connecting groups. The composite flexural and short beam shear strengths were determined at room temperature and elevated temperatures. Composite toughness was evaluated using 10 deg off axis tensile tests and double cantilever beam fracture tests at room temperature. The effects of the flexibilized resin structure on composite mechanical properties, toughness characteristics, and thermo-oxidative stability are discussed.
This paper treats the accurate and efficient calculation of thermodynamic properties of arbitrary gas mixtures for equilibrium flow computations. New improvements in the Stupochenko-Jaffe model for the calculation of thermodynamic properties of diatomic molecules are presented. A unified formulation of equilibrium calculations for gas mixtures in terms of irreversible entropy is given. Using a highly accurate thermo-chemical data base, a new, efficient and vectorizable search algorithm is used to construct piecewise interpolation procedures with generate accurate thermodynamic variable and their derivatives required by modern computational algorithms. Results are presented for equilibrium air, and compared with those given by the Srinivasan program.
Improved polyimide resin used at continuous temperatures up to 700 degrees F (371 degrees C). PMR-II-50, serves as matrix for fiber-reinforced composites. Material combines thermo-oxidative stability with autoclave processability. Used in such turbine engine components as air-bypass ducts, vanes, bearings, and nozzle flaps. Other potential applications include wing and fuselage skins on high-mach-number aircraft and automotive engine blocks and pistons.