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At least 415 records · Page 23

Evaluation of a low aspect ratio small axial compressor stage, volume 1

A program was conducted to evaluate the effects of scaling, tip clearance, and IGV reset on the performance of a low aspect ratio compressor stage. Stage design was obtained by scaling an existing single stage compressor by a linear factor of 0.304. The design objective was to maintain the meanline velocity field of the base machine in the smaller size. Adjustments were made to account for predicted blockage differences and to chord lengths and airfoil edge radii to obtain reasonable blade geometries. Meanline velocity diagrams of the base stage were not maintained at the scaled size. At design speed and flowrate the scaled stage achieved a pressure ratio of 1.423, adiabatic efficiency of 0.822, and surge margin of 18.5%. The corresponding performance parameters for the base stage were 1.480, 0.872, and 25.2%, respectively. The base stage demonstrated a peak efficiency at design speed of 0.872; the scaled stage achieved a level of 0.838. When the scaled stage rotor and stator tip clearances were doubled, the stage achieved a pressure ratio of 1.413, efficiency of 0.799, and surge margin of 16.0% at the design flowrate. The peak stage efficiency at design speed was 0.825 with the increased clearance. Increased prewhirl lowered the stage pressure ratio as expected. Stage efficiency was maintained with ten degrees of increased prewhirl and then decreased substantially with ten additional degrees of reset.

Sawyer, C. W., III↗

Study of the potential for improving the economics of hydrogen liquefaction through the use of centrifugal compressors and the addition of a heavy water plant

An approach to the liquefaction of hydrogen was developed which permits the application of standard centrifugal compressors in place of reciprocating machines. A second fluid, such as propane, is added to the hydrogen prior to compression to form a mixture having a molecular weight much greater than that of hydrogen alone, so that a standard centrifugal compressor can be used. After compression, the mixture is cooled to cryogenic temperature levels where the propane condenses out of the mixture and is separated as a liquid. Since a small amount of deuterium is produced during hydrogen liquefaction, the potential of recovering deuterium and selling it as a co-product was investigated. Deuterium, in the form of heavy water, can be used in certain nuclear reactors as a neutron moderator to reduce the neutron velocity and enhance the probability of neutron collision with uranium nucleii.

Baker, C. R.↗

An analysis of the rotor blade stresses of the three stage compressor of the Ames Research Center 11- by 11-foot transonic wind tunnel

The static and dynamic rotor blade stresses of the three stage compressor were measured. Data are presented in terms of total blade stress for the complete operational range of compressor speeds and tunnel total pressures. Modal frequencies and variations with tunnel conditions were measured. Phase angles and coherences between various gage combinations are also presented. Recommendations for improvements are given for future rotor blade experimental investigations.

Dods, J. B., Jr.↗

Investigations of the influence of the profile thickness of the compressible plane flow through compressor cascades

Flow-through cascade of an aircraft turbine compressor is studied experimentally over wide range of Reynolds numbers and subsonic Mach numbers; it was found that deterioration of flow properties due to decreasing Reynolds numbers is less noticeable on thin profiles than on thick ones; however, thick profiles are advantageous in compressors designed for efficient partial load behavior because thick profiles have a relatively large range of usable inlet flow angles.

Bahr, J.↗

End-wall boundary layer prediction for axial compressors

An integral boundary layer procedure was developed for the computation of viscous and secondary flows along the annulus walls of an axial compressor. The procedure is an outgrowth and extension of the pitch-averaged methods of Mellor and Horlock. In the present work secondary flow theory is used to develop approximations for the velocity profiles inside a rotating blade row and for the blade force deficit terms in the momentum integral equations. The computer code based on this procedure was iteratively coupled to a quasi-one-dimensional model for the external inviscid flow. Computed results are compared with measurements in a compressor cascade.

Sockol, P. M.↗

A study of axial compressor blade optimization for operation in the low Reynolds number regime

Original and previously published experimental data is presented in this study of axial compressor blade optimization for use in the subcritical Reynolds number region. Three methods of increasing cascade performance at these low Rc are presented, discussed, and compared: (1) use of sharp-leading-edge profiles, (2) trip wires or roughness elements, and (3) high free-stream turbulence. The original data was collected in the VKI C-1 cascade wind tunnel; during these tests blade chord Reynolds number was varied from 250,000 down to about 17,000. Each technique demonstrated an increase in low Reynolds number (based on chord) performance for certain profiles, with the sharp-leading-edge profile as the potential optimum. Axial compressors or pumps that must operate for a significant amount of their design life under low Reynolds number conditions might benefit substantially from these methods.

Roberts, W. B.↗

End-wall boundary layer prediction for axial compressors

An integral boundary layer procedure has been developed for the computation of viscous and secondary flows along the annulus walls of an axial compressor. The procedure is an outgrowth and extension of the pitch-averaged methods of Mellor and Horlock. In the present work secondary flow theory is used to develop approximations for the velocity profiles inside a rotating blade row and for the blade force deficit terms in the momentum integral equations. The computer code based on this procedure has been iteratively coupled to a quasi-one-dimensional model for the external inviscid flow. Computed results are compared with measurements in a compressor cascade.

Sockol, P. M.↗

Centrifugal reciprocating compressor

Efficient compressor uses centrifugal force to compress gas. System incorporates two coupled dc motors, each driving separate centrifugal reciprocating-compressor assembly. Motors are synchronized to accelerate and decelerate alternately.

High, W. H.↗

Experimental evaluation of the effect of inlet distortion on compressor blade vibrations

Compressor rotor strain gage data from an engine test conducted with an inlet screen distortion were reduced and analyzed. These data are compared to data obtained from the same engine without inlet pressure distortion to determine the net effect of the distortion on the vibratory response of the compressor blades. The results obtained are presented.

Lubomski, J. F.↗

Design, development, and test of a laser velocimeter for a small 8:1 pressure ratio centrifugal compressor

The instrument was designed as a diagnostic tool for the basic fluid dynamics of the inducer, impeller, and diffuser regions of this type compressor. The LV instrumentation was optimized to measure instantaneous velocities up to approximately 500 m/s, measured in absolute coordinates, within the rotating compressor impeller and in the two dimensional radial plane of the diffuser. Some measurements were made within the diffuser and the impeller inlet flows; however, attempts to make detailed measurements of the velocity field were not successful. Difficulties in maintaining high seed particle rates within the probe volume and the improper operation of the blade gating optics may explain the lack of success. Recommendations are made to further pursue these problems. At 100% speed the stage attained a total static pressure ratio of 7.5:1 at 75% total-static efficiency. Flow range from choke-to-surge was 6.8% of choking mass flow rate. Performance was lower than the design intent of 8:1 pressure ratio at 77% efficiency and 12% flow range. Detailed measurements of the stage components are presented which show the reasons for the stage performance deficiencies.

Dolan, F. X.↗

Effects of diffusion factor, aspect ratio and solidity on overall performance of 14 compressor middle stages

A series of high hub tip radius ratio compressor stages representative of the middle and latter stages of axial flow compressors is discussed. The effects of aspect ratio, diffusion factor, and solidity on rotor and stage performance are determined. Fourteen middle stages are tested to study the effects on performance of varying both diffusion through the rotor and stator blades and blade aspect ratio. The design parameters in the streamline analysis program, the blade geometry program, and the blade coordinate program are presented.

Britsch, W. R.↗

Turbulence characteristics in the near wake of a compressor rotor blade

This paper is concerned with the turbulence properties in the near wake of a rotating compressor blade. The variation of the axial, tangential and radial intensities as well as stresses across the wake and its decay characteristics were measured with a triaxial hot wire probe rotating with the rotor downstream of an axial flow compressor. The turbulence intensities decay very rapidly in the near wake region. The radial component of intensity is found to be higher than the tangential and axial components. This is a consequence of the effect of rotation on the turbulence structure. A qualitative analysis is carried out to predict the effect of rotation on the turbulence structure. These are in general agreement with the measured data.

Lakshminarayana, B.↗

Mean velocity and decay characteristics of the guidevane and stator blade wake of an axial flow compressor

Pure tone noise, blade row vibrations, and aerodynamic losses are phenomena which are influenced by stator and IGV (inlet guide vane) blade wake production, decay, and interaction in an axial-flow compressor. The objective of this investigation is to develop a better understanding of the nature of stator and IGV blade wakes that are influenced by the presence of centrifugal forces due to flow curvature. A single sensor hot wire probe was employed to determine the three mean velocity components of stator and IGV wakes of a single stage compressor. These wake profiles indicated a varying decay rate of the tangential and axial wake velocity components and a wake profile similarity. An analysis, which predicts this trend, has been developed. The radial velocities are found to be appreciable in both IGV and the stator wakes.

Lakshminarayana, B.↗

Experimental study of low aspect ratio compressor blading

The effects of low aspect ratio blading on aerodynamic performance were examined. Four individual transonic compressor stages, representative of the inlet stage of an advanced high pressure ratio core compressor, are discussed. The flow phenomena for the four stages are investigated. Comparisons of blade element parameters are presented for the two different aspect ratio configurations. Blade loading levels are compared for the near stall conditions and comparisons are made of loss and diffusion factors over the operating range of incidence angles.

Reid, L.↗

Asynchronous vibration problem of centrifugal compressor

An unstable asynchronous vibration problem in a high pressure centrifugal compressor and the remedial actions against it are described. Asynchronous vibration of the compressor took place when the discharge pressure (Pd) was increased, after the rotor was already at full speed. The typical spectral data of the shaft vibration indicate that as the pressure Pd increases, pre-unstable vibration appears and becomes larger, and large unstable asynchronous vibration occurs suddenly (Pd = 5.49MPa). A computer program was used which calculated the logarithmic decrement and the damped natural frequency of the rotor bearing systems. The analysis of the log-decrement is concluded to be effective in preventing unstable vibration in both the design stage and remedial actions.

Fujikawa, T.↗

Preliminary measurements of aerodynamic damping of a transonic compressor rotor

The aeroelastic behavior of a transonic compressor rotor operated in the MIT Blowdown Compressor Facility has been examined by means of piezoelectric motion sensors at the base of each of the 23 blades. Excitation has been observed due to rotating stall, due to an incipient flutter, and due to the facility startup transient. A method has been found for determining the aerodynamic damping force by modal analysis of the blade motion. Application of this technique to the example of excitation by rotating stall has led to the conclusions that the blade loading decreases in the stall cell, and that the damping force on the blades in the clean flow is in phase with blade velocity but opposite it in sign, leading to a logarithmic decrement of 0.2. This method of force derivation has quite general applicability as it requires only blade motion data such as are routinely acquired with strain gages. It is argued that models are needed for aerodynamic damping which focus on the effects of near neighbors of a given blade, since flutter often results in large response of isolated blades or small groups of blades.

Crawley, E. F.↗

CF6 High Pressure Compressor and Turbine Clearance Evaluations

In the CF6 Jet Engine Diagnostics Program the causes of performance degradation were determined for each component of revenue service engines. It was found that a significant contribution to performance degradation was caused by increased airfoil tip radial clearances in the high pressure compressor and turbine areas. Since the influence of these clearances on engine performance and fuel consumption is significant, it is important to accurately establish these relatonships. It is equally important to understand the causes of clearance deterioration so that they can be reduced or eliminated. The results of factory engine tests run to enhance the understanding of the high pressure compressor and turbine clearance effects on performance are described. The causes of clearance deterioration are indicated and potential improvements in clearance control are discussed.

Radomski, M. A.↗

Improving turbine engine compressor performance retention through airfoil coatings

In order to evaluate the potential effectiveness of coatings in limiting erosive damage to compressor airfoils, an effort was initiated to evaluate candidate coatings for substrate alloys typically used in commercial engine high compressor blades. Laboratory and rig erosion testing of plasma deposited and diffusion coatings described in this paper have shown the potential of a two to four fold improvement in erosion life. The selective application of these coatings to approximately the outer third of the airfoil avoids coating the fatigue critical region of the blade, thus providing erosion resistance potentially without compromising the fatigue strength of the blade. Both the plasma and the diffusion coatings also offer the advantage of low initial cost and a multi-source production base.

Friedrich, L. A.↗