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At least 415 records · Page 23

On-orbit cryogenic fluid transfer

A number of future NASA and DOD missions have been identified that will require, or could benefit from resupply of cryogenic liquids in orbit. The most promising approach for accomplishing cryogenic fluid transfer in the weightlessness environment of space is to use the thermodynamic filling technique. This approach involves initially reducing the receiver tank temperature by using several charge hold vent cycles followed by filling the tank without venting. Martin Marietta Denver Aerospace, under contract to the NASA Lewis Research Center, is currently developing analytical models to describe the on orbit cryogenic fluid transfer process. A detailed design of a Shuttle attached experimental facility, which will provide the data necessary to verify the analytical models, is also being performed.

Aydelott, J. C.↗

Calibrating Pressure Transducers at Cryogenic Temperatures

To calibrate transducers immersed in cryogenic environment, sealed reciprocating bellows generates sinusoidal dynamic pressure. Transducer manifold assembly and bellows immersed in cryogenic environment to minimize gradients in controllable cryogenic temperature.

Gibbens, B. V.↗

Exploratory flutter test in a cryogenic wind tunnel

A model consisting of a rigid wing with an integral, flexible beam support that was cantilever mounted from the wall in the NASA LaRC 0.3-m transonic cryogenic tunnel was used in a flutter analysis study. The wing had a rectangular planform of aspect ratio 1.5 and a 64A010 airfoil. Various considerations and procedures for conducting flutter tests in a cryogenic wind tunnel were evaluated. Flutter onset conditions were established from extrapolated subcritical response measurements. A flutter boundary was determined at cryogenic temperatures over a Mach number M range from 0.5 to 0.9. Flutter was obtained at two different Reynolds numbers R at M = 0.5 (R = 4.4 and 18.4 x 10 to the 6th power) and at M = 0.8 (R = 5.0 and 10.4 x 10 to the 6th power). Flutter analyses using subsonic lifting surface (kernel function) aerodynamics were made over the range of test conditions. To evaluate the Reynolds number effects at M = 0.5 and 0.8, the experimental results were adjusted using analytical trends to account for differences in the model test temperatures and mass ratios. The adjusted experimental results indicate that increasing Reynolds number from 5.0 to 20.0 x 10 to the 6th power decreased the dynamic pressure by 4.0 to 6.5 percent at M = 0.5 and 0.8.

Cole, S. R.↗

Qualification of the T2 wind tunnel in cryogenic operation. B: Flow fluctuations, particle detection and qualification

This report presents part of the tests for verification of the T2 transonic induction wind tunnel in cryogenic operation. The first part of the results presented concerns fluctuations in pressure and temperature at ambient temperature and in cryogenic regulation. The second part presents the condensation phenomena which could be observed in the cryogenic flow by means of an optical particle detection system in the test section.

Dor, J. B.↗

Advanced rocket engine cryogenic turbopump bearing thermal model

A lumped node thermal model was developed representing the Space Shuttle Main Engine (SSME) liquid oxygen (LOX) turbopump turbine end bearings operating in a cryogenically cooled bearing tester. Bearing elements, shaft, carrier, housing, cryogen flow characteristics, friction heat, and fluid viscous energy are included in the model. Heat transfer characteristics for the regimes of forced convection boiling are modeled for liquid oxygen (LOX) and liquid nitrogen (LN2). Large temperature differences between the cryogenic fluid and baring contact surfaces require detailed nodal representation in these areas. Internal loads and friction heat are affected by temperature dependent operating clearances requiring iterations between bearing thermal and mechanical models. Analyses indicate a thermal-mechanical coupling resulting in reduced operating clearances, increased loading and heating which can contribute to premature bearing failure. Contact surfaces operate at temperatures above local saturation resulting in vapor rather than liquid in the contacts, precluding possible liquid film lubrication. Elevated temperatures can reduce lubrication, increase friction, and reduce surface hardness supporting a surface failure mode rather than subsurface fatigue.

Cody, J. C.↗

Studies of condensation effects on airfoil testing in a transonic cryogenic tunnel

In the context of an overall development of transonic, cryogenic wind tunnel technology, NASA has been investigating the onset of condensation effects in nitrogen gas. The temperature at which condensation occurs determines the minimum operating temperature (MOT) of cryogenic tunnels. The apparatus and airfoils are discussed, taking into account a description of the 0.3-m Transonic Cryogenic Tunnel (TCT), the drag rake, the airfoils, and the technique used for determining the onset of condensation effects. Attention is also given to the types of nucleation processes, the relative sensitivity of drag rake and surface pressure measurements, correlations between data and theory, the prediction of minimum operating temperatures for the 0.3-m TCT, and MOT's for different tunnels.

Hall, R. M.↗

Mechanical behavior of 18 Ni 200 grade maraging steel at cryogenic temperatures

A comprehensive study was conducted to characterize the mechanical behavior of 18 Ni 200 grade maraging steel for cryogenic applications in the National Transonic Facility. Tensile, fatigue, impact, and fracture toughness properties were determined at room and cryogenic temperatures. Experimental variables included product form, specimen orientation, and variation in metallurgical condition accomplished with a grain refining heat treatment. Room temperature tensile yield strength was approximately 200 ksi, while the yield strength at -275 F was approximately 260 ksi. Charpy V-notch energy absorption values and fracture toughness values of 18 Ni steel were found to be dependent on temperature, product form, orientation, and metallurgical condition. Fracture toughness values ranged from 80 to 113 ksi-sq rt in. at room temperature and from 67 to 90 ksi-sq rt in. at -275 F. The results of this study indicate that 18 Ni 200 grade maraging steel exceeds the strength criterion of 150 ksi minimum yield strength for use in cryogenic wind tunnel models but is marginal with respect to the 85 ksi sq rt in fracture toughness criterion at -275 F.

Wagner, J. A.↗

NTF: Soldering Technology Development for Cryogenics

The advent of the National Transonic Facility (NTF) brought about a new application for an old joining method, soldering. Soldering for use at cryogenic temperatures requires that solders remain ductile and free from tin-pest (grey tin), have toughness to withstand aerodynamic loads associated with flight research, and maintain their surface finishes. Solders are used to attach 347 Stainless-Steel tubing in surface grooves of models. The solder must fill up the gap and metallurgically bound to the tubing and model. Cryogenic temperatures require that only specific materials for models can be used, including: Vasco Max 200 CVM, lescalloy A-286 Vac Arc, pH 13-8 Mo. Solders identified for testing at this time are: 50% Sn - 49.5% Pb - 0.5% Sb, 95% Sn - 5% Sb, 50% In 50% Pb, and 37.5% Sn - 37.5% Pb - 25% In. With these materials and solders, it is necessary to determine their solderability. After solderability is determined, tube/groove specimens are fabricated and stressed under cryogenic temperatures. Compatible solders are then used for acutual models.

Hall, E. T., Jr.↗

Other cryogenic wind-tunnel projects

Following the development of the cryogenic wind tunnel at the NASA Langley Research Center in 1972, a large number of cryogenic wind-tunnel projects have been undertaken at various research establishments around the world. Described in this lecture are cryogenic wind-tunnel projects in China (Chinese Aeronautical Research and Development Center), England (College of Aeronautics at Cranfield, Royal Aircraft Establishment - Bedford, and University of Southampton), Japan (National Aerospace Laboratory, University of Tsukuba, and National Defense Academy), Sweden (Rollab), and the United States (Douglas Aircraft Co., University of Illinois at Urbana-Champaign, and NASA Langley).

Kilgore, R. A.↗

Studies of condensation effects on airfoil testing in the Langley 0.3-meter transonic cryogenic tunnel

In the context of an overall development of transonic, cryogenic wnd tunnel technology, NASA has been investigating the onset of condensation effects in nitrogen gas. The temperature at which condensation occurs determines the minimum operating temperature (MOT) of cryogenic tunnels. The apparatus and airfoils are discussed, taking into account a description of the 0.3-m Transonic Cryogenic Tunnel (TCT), the drag rake, the airfoils, and the technique used for determining the onset of condensation effects. Attention is also given to the types of nucleation processes, the relative sensitivity of drag rake and surface pressure measurements, correlations between data and theory, the prediction of minimum operating temperatures for the 0.3-m TCT, and MOT's for different tunnels.

Hall, R. M.↗

Dynamic measurement of total temperature, pressure and velocity in the Langley 0.3-meter transonic cryogenic tunnel

There is theoretical and experimental evidence which indicates that a sudden or step change in the rate at which the liquid nitrogen is injected into the circuit of a cryogenic wind tunnel can cause a temperature front in the flow for several tunnel circuit times. A temperature front, which occurs at intervals equal to the circuit time, is a sudden increase or decrease in the temperature of the flow followed by a nearly constant temperature. Since these fronts can have an effect on the control of the tunnel as well as the time required to establish steady flow conditions in the test section of cryogenic wind tunnel, tests were conducted in the settling chamber in the Langley 0.3-meter Transonic Cryogenic Tunnel (0.3-m TCT) in which high response instrumentation was used to measure the possible existence of these temperature fronts. Three different techniques were used to suddenly change the rate of liquid nitrogen being injected into the tunnel and the results from these three types of tests showed that temperature fronts do not appear to be present in the 0.3-m TCT. Also included are the velocity and pressure fluctuations measured in the settling chamber downstream of the screens and the associated power spectra.

Johnson, C. B.↗

Evaluation of EHD film thickness for cryogenic fluids

Some aerospace rocket engine applications require that bearings operate at high speeds with cryogenic rocket fuel as the only liquid lubricant. Analyses and field data on these bearings indicate that life would be limited to a few minutes if they operated unlubricated. The extent to which cryogenic fluids are capable of generating elastohydrodynamic films is, therefore, an area of concern and is investigated in this paper. Results from experimental and analytical work at the authors' laboratories indicate sufficient films are not generated to lubricate the bearing reliably. This conclusion is supported by experimental data and analysis which show liquid nitrogen, the cryogenic fluid tested, to be isoviscous.

Merriman, T. L.↗

A survey of cryogenic wind tunnels

Following the development of the cryogenic wind tunnel at the NASA Langley Research Center in 1972, a large number of cryogenic wind-tunnel projects have been undertaken at various research establishments around the world. The purpose of this paper is to describe some of the more significant of these projects. Described in this paper are cryogenic wind-tunnel projects in China (CARDC), England (College of Aeronautics at Cranfield, RAE-Bedford, and University of Southampton), 'Europe' (Pilot European Transonic Windtunnel at NAL-Amsterdam, and the European Transonic Windtunnel proposed for DFVLR-Koeln), France (ONERA-CERT), Germany (DFVLR-Koeln, and DFVLR-Goettingen), Japan (NAL, University of Tsukuba, and National Defense Academy), Sweden (Rollab), and the United States (Douglas Aircraft Co., University of Illinois at Urbana-Champaign, and NASA-Langley).

Kilgore, R. A.↗

A fast-response aspirating probe for measurements of total temperature and pressure in transonic cryogenic wind tunnel

A newly developed, 3-mm-diam, dual hot-wire aspirating probe was used to measure the time-resolved stagnation temperature and pressure in a transonic cryogenic wind tunnel. The probe consists of two coplanar constant temperature hot wires at different overheat ratios operating in a 1.5-mm-diam channel with a choked exit. Thus, the constant Mach number flow by the wires is influenced only by free-stream stagnation temperature and pressure. Diffusion of the free-stream Mach number to a lower value in the channel reduces the dynamic drag on the hot-wire. Frequency response of the present design is dc to 20 kHz. The probe was used to measure the unsteady wake shed from an oscillating airfoil tested in the 0.3-m Transonic Cryogenic Tunnel at NASA-Langley Research Center. The hot-wire lasted for more than ten hours before breaking, proving the ruggedness of the probe and the usefulness of the technique in a high dynamic pressure, transonic cryogenic wind tunnel. Typical data obtained from the experiment are presented after reduction to stagnation pressure and temperature.

Ng, W.-F.↗

Cryogenic gear technology for an orbital transfer vehicle engine and tester design

Technology available for gears used in advanced Orbital Transfer Vehicle rocket engines and the design of a cryogenic adapted tester used for evaluating advanced gears are presented. The only high-speed, unlubricated gears currently in cryogenic service are used in the RL10 rocket engine turbomachinery. Advanced rocket engine gear systems experience operational load conditions and rotational speed that are beyond current experience levels. The work under this task consisted of a technology assessment and requirements definition followed by design of a self-contained portable cryogenic adapted gear test rig system.

Calandra, M.↗

Advanced long term cryogenic storage systems

Long term, cryogenic fluid storage facilities will be required to support future space programs such as the space-based Orbital Transfer Vehicle (OTV), Telescopes, and Laser Systems. An orbital liquid oxygen/liquid hydrogen storage system with an initial capacity of approximately 200,000 lb will be required. The storage facility tank design must have the capability of fluid acquisition in microgravity and limit cryogen boiloff due to environmental heating. Cryogenic boiloff management features, minimizing Earth-to-orbit transportation costs, will include advanced thick multilayer insulation/integrated vapor cooled shield concepts, low conductance support structures, and refrigeration/reliquefaction systems. Contracted study efforts are under way to develop storage system designs, technology plans, test article hardware designs, and develop plans for ground/flight testing.

Brown, Norman S.↗

Space station experiment definition: Long term cryogenic fluid storage

A preliminary design of an experiment to demonstrate and evaluate long-term cryogenic fluid storage and transfer technologies has been performed. This Long-Term Cryogenic Fluid Storage (LTCFS) experiment is a Technology Development Mission (TDM) experiment proposed by the NASA Lewis Research Center to be deployed on the Initial Operational Capability (IOC) space station. Technologies required by future orbital cryogenic systems such as Orbital Transfer Vehicles (OTV's) were defined, and critical technologies requiring demonstration were chosen to be included in the experiment. A three-phase test program was defined to test the following types of technologies: (1) Passive Thermal Technologies; (2) Fluid Transfer Technologies; and (3) Active Refrigeration Technologies. The development status of advanced technologies required for the LTCFS experiment is summarized, including current, past and future programs.

Riemer, David H.↗

Cryogenic Fluid Management Flight Experiment (CFMFE)

Since its foundation, NASA has excelled in the study and development of microgravity fluid management technology. With the advent of space-based vehicles and systems, the use of and the ability to efficiently manage subcritical cryogens in the space environment has become necessary to our growing space program. The NASA Lewis Research Center is responsible for the planning and execution of a program which will provide advanced in-space cryogenic fluid management technology. A number of future space missions have been identified that will require or could benefit from this technology. These technology needs have been prioritized and the Cryogenic Fluid Management Flight Experiment (CFMFE) is being designed to provide the experimental data necessary for the technological development effort.

Defelice, David M.↗