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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23

Test facilities for high power electric propulsion

Electric propulsion has applications for orbit raising, maneuvering of large space systems, and interplanetary missions. These missions involve propulsion power levels from tenths to tens of megawatts, depending upon the application. General facility requirements for testing high power electric propulsion at the component and thrust systems level are defined. The characteristics and pumping capabilities of many large vacuum chambers in the United States are reviewed and compared with the requirements for high power electric propulsion testing.

Sovey, James S.↗

Comparison of road load simulator test results with track tests on electric vehicle propulsion system

A special-purpose dynamometer, the road load simulator (RLS), is being used at NASA's Lewis Research Center to test and evaluate electric vehicle propulsion systems developed under DOE's Electric and Hybrid Vehicle Program. To improve correlation between system tests on the RLS and track tests, similar tests were conducted on the same propulsion system on the RLS and on a test track. These tests are compared in this report. Battery current to maintain a constant vehicle speed with a fixed throttle was used for the comparison. Scatter in the data was greater in the track test results. This is attributable to variations in tire rolling resistance and wind effects in the track data. It also appeared that the RLS road load, determined by coastdown tests on the track, was lower than that of the vehicle on the track. These differences may be due to differences in tire temperature.

Dustin, M. O.↗

NEXT Ion Propulsion System Risk Mitigation Tests in Support of the Double Asteroid Redirection Test Mission

Risk mitigation tests have been conducted by the NASA Glenn Research Center and The Aerospace Corporation in support of the DART Mission. The tests focused on NEXT performance characterizations intended to ensure its operations and characteristics are compatible with the DART mission operations, and to assist in the definition of the propulsion system. Tests were performed at the Aerospace Corporation and they involved: flow sensitivity-analyses, steady-state performance characterizations, and measurements of thruster erosion. The tests also involved defining, demonstrating, verifying, and evaluating the start-up sequences and a beam current regulation algorithm consistent with DART mission requirements. It was found that NEXT thruster operations are compatible with the proposed relaxation of flow control ranges for ignition and for steady-state operation.

Thomas, Robert E.↗

NEXT Ion Propulsion System Risk Mitigation Tests in Support of the Double Asteroid Redirection Test Mission

Risk mitigation tests have been conducted by the NASA Glenn Research Center and The Aerospace Corporation in support of the DART Mission. The tests focused on NEXT performance characterizations intended to ensure its operations and characteristics are compatible with the DART mission operations, and to assist in the definition of the propulsion system. Tests were performed at the Aerospace Corporation and they involved: flow sensitivity-analyses, steady-state performance characterizations, and measurements of thruster erosion. The tests also involved defining, demonstrating, verifying, and evaluating the start-up sequences and a beam current regulation algorithm consistent with DART mission requirements. It was found that NEXT thruster operations are compatible with the proposed relaxation of flow control ranges for ignition and for steady-state operation.

Thomas, Robert E.↗

NEXT Ion Propulsion System Risk Mitigation Tests in Support of the Double Asteroid Redirection Test Mission

Risk mitigation tests have been conducted by the NASA Glenn Research Center and The Aerospace Corporation in support of the DART Mission. The tests focused on NEXT performance characterizations intended to ensure its operations and characteristics are compatible with the DART mission operations, and to assist in the definition of the propulsion system. Tests were performed at the Aerospace Corporation and they involved: flow sensitivity-analyses, steady-state performance characterizations, and measurements of thruster erosion. The tests also involved defining, demonstrating, verifying, and evaluating the start-up sequences and a beam current regulation algorithm consistent with DART mission requirements. It was found that NEXT thruster operations are compatible with the proposed relaxation of flow control ranges for ignition and for steady-state operation.

Thomas, Robert E.↗

LADEE Propulsion System Cold Flow Test

Lunar Atmosphere and Dust Environment Explorer (LADEE) is a NASA mission that will orbit the Moon. Its main objective is to characterize the atmosphere and lunar dust environment. The spacecraft development is being led by NASA Ames Research Center and scheduled for launch in 2013. The LADEE spacecraft will be operated with a bi-propellant hypergolic propulsion system using MMH and NTO as the fuel and oxidizer, respectively. The propulsion system utilizes flight-proven hardware on major components. The propulsion layout is composed of one 100-lbf main thruster and four 5-lbf RCS thrusters. The propellants are stored in four tanks (two parallel-connected tanks per propellant component). The propellants will be pressurized by regulated helium. A simulated propulsion system has been built for conducting cold flow test series to characterize the transient fluid flow of the propulsion system feed lines and to verify the critical operation modes, such as system priming, waterhammer, and crucial mission duty cycles. Propellant drainage differential between propellant tanks will also be assessed. Since the oxidizer feed line system has a higher flow demand than the fuel system does, the cold flow test focuses on the oxidizer system. The objective of the cold flow test is to simulate the LADEE propulsion fluid flow operation through water cold flow test and to obtain data for anchoring analytical models. The models will be used to predict the transient and steady state flow behaviors in the actual flight operations. The test activities, including the simulated propulsion test article, cold flow test, and analytical modeling, are being performed at NASA Marshall Space Flight Center. At the time of the abstract submission, the test article checkout is being performed. The test series will be completed by November, 2012

Williams, Jonathan Hunter↗

Development of the helium signature test for orbiter main propulsion system revalidation between flights

This paper presents the development of a test technique for revalidation of the Space Shuttle Orbiter Main Propulsion System during ground turnaround operations between flights of the Space Transportation System (STS). The Main Propulsion System consists of the three Space Shuttle Main Engines (SSME's) and the Main Propulsion System (MPS) connecting the SSME's to the orbiter/ground and orbiter/External Tank (ET) interfaces. The Helium Signature Test (HST) performs an end-to-end leak check of the MPS/SSME subsystems that serves as a final validation of those systems for reuse. The test was initially developed during the ground processing flow prior to the STS-6 launch of orbiter Challenger. The test was developed to fulfill a requirement for an overall subsystem leak check as a result of experience gained during the STS-6 Challenger Flight Readiness Firing (FRF) series, during which leaks were encountered in the SSME's that were not detected by routine fluid joint leak checks. The HST technique is described in detail, including orbiter and test equipment configuration, and compared to other leak detection methods used to revalidate MPS/SSME systems for reuse. The HST data base accumulated since STS-6 is summarized and future test applications are described.

Bilardo, Vincent J., Jr.↗

Replacement of Hydrochlorofluorocarbon (HCFC) -225 Solvent for Cleaning and Verification Sampling of NASA Propulsion Oxygen Systems Hardware, Ground Support Equipment, and Associated Test Systems

Since the 1990's, NASA's rocket propulsion test facilities at Marshall Space Flight Center (MSFC) and Stennis Space Center (SSC) have used hydrochlorofluorocarbon-225 (HCFC-225), a Class II ozone-depleting substance, to safety clean and verify the cleanliness of large scale propulsion oxygen systems and associated test facilities. In 2012 through 2014, test laboratories at MSFC, SSC, and Johnson Space Center-White Sands Test Facility collaborated to seek out, test, and qualify an environmentally preferred replacement for HCFC-225. Candidate solvents were selected, a test plan was developed, and the products were tested for materials compatibility, oxygen compatibility, cleaning effectiveness, and suitability for use in cleanliness verification and field cleaning operations. Honewell Soltice (TradeMark) Performance Fluid (trans-1-chloro-3,3, 3-trifluoropropene) was selected to replace HCFC-225 at NASA's MSFC and SSC rocket propulsion test facilities.

Burns, H. D.↗

Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

An adaptive-performance-seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system is discussed. This paper presents flight- and ground-test evaluations of the propulsion system parameter-estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Kalman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation especially in trends between the performance seeking control estimated and measured thrust.

Orme, John S.↗

Summary of the 6th AIAA Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Supersonic Axisymmetric Jets

This paper summarizes findings from the sixth AIAA Propulsion Aerodynamics Workshop (PAW) nozzle test case. The focus of the workshop participants was turbulent supersonic round jets with variation in jet Mach number and jet heating. Three nozzles were utilized with on-design jet Mach numbers of 1.36, 1.63, and 2.00. A heated jet for each of these three nozzles at on-design conditions, a temperature matched on-design condition at Mach 1.63, and an off-design heated condition for the Mach 1.63 nozzle were the five cases examined. Workshop participants utilized Reynolds-averaged Navier-Stokes (RANS) and Large Eddy Simulation (LES) based techniques. Computational fluid dynamics (CFD) solutions were compared with non-intrusive measurements of velocities and temperatures, including both mean values and turbulence statistics. In general, the RANS approaches were unable to capture the trend of reduced mixing as the jet Mach number increased. Incorporation of compressibility corrections improved the agreement with experimental measurements in terms of trends with varying jet Mach number, but also increased the jet potential core lengths to be in worse agreement with data. RANS methods were able to reasonably capture trends of jet heating. The LES-based approaches as a whole were able to capture the effects of compressibility more accurately. Effects of jet heating were captured well by LES. None of the LES approaches introduced disturbances from the wall boundary layers of the nozzle into the jet mixing layer, which would affect the jet flow physics modeling in the initial part of the jet shear layer, but would be very computationally demanding.

supersonic jet↗

Analysis of 2018 Aerothermal Calibration Test at the NASA Propulsion Systems Laboratory

This report documents some of the key findings from an aerothermal calibration test that was conducted at the NASA Propulsion Systems Laboratory (PSL) as part of a series of fundamental ice-crystal icing tests in 2018. The purpose of the aerothermal calibration test was to characterize the cloud-off temperature and flow of the PSL test facility prior to performing the cloud-on icing experiments. This report presents the temperature measurements and analysis of that test day which examined uniformity and the influence of spray bars and wall temperature effects. Air temperature profiles were measured just upstream of the test section, and at the test section, for several cases across a range of parameters, including, but not limited to, spray-bar air temperature (Tnozz), altitude, air flow velocity, and spray-bar atomizing pressure (Pnozz).

NASA Propulsion Systems Laboratory↗

Replacement of Hydrochlorofluorocarbon (HCFC) -225 Solvent for Cleaning and Verification Sampling of NASA Propulsion Oxygen Systems Hardware, Ground Support Equipment, and Associated Test Systems

Since the 1990's, when the Class I Ozone Depleting Substance (ODS) chlorofluorocarbon-113 (CFC-113) was banned, NASA's rocket propulsion test facilities at Marshall Space Flight Center (MSFC) and Stennis Space Center (SSC) have relied upon hydrochlorofluorocarbon-225 (HCFC-225) to safely clean and verify the cleanliness of large scale propulsion oxygen systems. Effective January 1, 2015, the production, import, export, and new use of HCFC-225, a Class II ODS, was prohibited by the Clean Air Act. In 2012 through 2014, leveraging resources from both the NASA Rocket Propulsion Test Program and the Defense Logistics Agency - Aviation Hazardous Minimization and Green Products Branch, test labs at MSFC, SSC, and Johnson Space Center's White Sands Test Facility (WSTF) collaborated to seek out, test, and qualify a replacement for HCFC-225 that is both an effective cleaner and safe for use with oxygen systems. Candidate solvents were selected and a test plan was developed following the guidelines of ASTM G127, Standard Guide for the Selection of Cleaning Agents for Oxygen Systems. Solvents were evaluated for materials compatibility, oxygen compatibility, cleaning effectiveness, and suitability for use in cleanliness verification and field cleaning operations. Two solvents were determined to be acceptable for cleaning oxygen systems and one was chosen for implementation at NASA's rocket propulsion test facilities. The test program and results are summarized. This project also demonstrated the benefits of cross-agency collaboration in a time of limited resources.

Mitchell, Mark A.↗

Reverse-thrust technology for variable-pitch fan propulsion systems

Tests conducted to develop the technology necessary to meet the unique reverse-thrust performance requirements of a variable pitch fan propulsion system are discussed. The losses and distortion associated with the air entering the fan and core compressor from the rear of the engine, the direction of fan blade pitch rotation for best reverse-thrust aeroacoustic performance, and engine response and operating characteristics during forward- to reverse-thrust transients are among the factors studied. The test results of several scale fan models as well as a full-size variable pitch fan engine are summarized. Results show the following: a flared exhaust nozzle makes a good reverse-thrust inlet; acceptable core inlet duct recovery and distortion levels in reverse flow were demonstrated; adequate thrust levels were achieved; forward- to reverse-thrust response time achieved was better than the goal; thrust and noise levels strongly favor reverse through feather pitch; and finally, flight-type inlets make the establishment of reverse flow more difficult.

Sagerser, D. A.↗

Aerodynamics of a tilt-nacelle V/STOL propulsion system

Tests were performed in the Ames 40 by 80 Foot Wind Tunnel on a large-scale, tilt-nacelle V/STOL propulsion system to determine its aerodynamic characteristics. Unpowered nacelle aerodynamics and power induced effects over an angle of attack range from 0 to 105 deg are presented. It is shown that: (1) the characteristics of the unpowered nacelle can be estimated with annular airfoil data, (2) the power-induced effects on the nacelle aerodynamics are significant, and (3) pitching moment can be correlated with lift and thrust.

Betzina, M. D.↗

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗

Evaluation of turbo-propulsion simulators as a testing technique for fighter aircraft

Ames Research Center has under way a program to develop the technology for using turbine-powered jet engine simulators as a test technique for simulating installed jet engine characteristics in small-scale wind-tunnel models of complete VSTOL fighter configurations. The program consists of three key elements: (1) static testing SN003 prototype turbine engine simulator (MAPS), (2) the development of the Propulsion Simulator Calibration Laboratory at Ames, and (3) the design, fabrication, and testing of a twin-engine 'closely coupled' V/STOL fighter wind-tunnel model. The model will use the Compact Multi-mission Propulsion Simulator (CMAPS) and will also be tested in flow-through and jet-effects modes to assess the effect of simultaneous inlet and nozzle flow simulation. This paper includes a description of the planned effort and anticipated future tasks.

Bailey, R. O.↗