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At least 415 records · Page 23

Finite Element Analysis of an Energy Absorbing Sub-floor Structure

As part of the Advanced General Aviation Transportation Experiments program, the National Aeronautics and Space Administration's Langley Research Center is conducting tests to design energy absorbing structures to improve occupant survivability in aircraft crashes. An effort is currently underway to design an Energy Absorbing (EA) sub-floor structure which will reduce occupant loads in an aircraft crash. However, a recent drop test of a fuselage specimen with a proposed EA sub-floor structure demonstrated that the effects of sectioning the fuselage on both the fuselage section's stiffness and the performance of the EA structure were not fully understood. Therefore, attempts are underway to model the proposed sub-floor structure on computers using the DYCAST finite element code to provide a better understanding of the structure's behavior in testing, and in an actual crash.

Moore, Scott C.↗

Application of Quasi-Static Modal Analysis to an Orion Multi-Purpose Crew Vehicle Test

Bolted structural joints often exhibit load-dependent stiffness and energy dissipation that leads to nonlinear, amplitude dependent frequency and damping in the structure. As an alternative to direct integration of the nonlinear equations of motion, quasi-static modal analysis (QSMA) determines the dependence of frequency and damping on response amplitude using loading behavior from nonlinear static analyses. QSMA has previously been demonstrated to substantially reduce computational cost and maintain accuracy relative to full nonlinear dynamic simulation. This work explores the applicability of QSMA to a complex, large-scale aerospace structure. QSMA is employed to analyze a nonlinear model of test hardware developed to support the Orion Multi-Purpose Crew Vehicle program, which exhibited nonlinear behavior during dynamic testing at flight-like load levels. In addition to the extraction of amplitude-dependent frequency and damping curves, a Bouc-Wen hysteresis model was used in conjunction with the quasi-static results to develop nonlinear, uncoupled, time-domain modal equations of motion for the structure. Excellent agreement was observed between the reduced and full-order nonlinear models, encouraging future employment of QSMA to support accurate and efficient model reduction of structures with bolted joint nonlinearities.

QSMA↗

Elastic continua in high frequency excitation field

The response of elastic continua to high-frequency excitations is decomposed in two parts: 'slow' motion which practically remains unchanged during a vanishingly small period of time, and 'fast' motions whose mean value during this period is negligible but whose energy contribution is essential. After such a decomposition the 'slow' and 'fast' motions become non-linearly coupled by the corresponding governing equations. This coupling leads to an additional 'effective' potential energy which changes the 'mean' stiffness characteristics. The results can be used for dynamical stiffening of flexible structural elements, for a temporary increase of their stiffness in the course of occasional loads to prevent buckling or wrinkling.

Zak, M.↗

Thermal Testing of Tow-Placed, Variable Stiffness Panels

Commercial systems for precise placement of pre-preg composite tows are enabling technology that allows fabrication of advanced composite structures in which the tows may be precisely laid down along curvilinear paths within a given ply. For laminates with curvilinear tow paths, the fiber orientation angle varies continuously throughout the laminate, and is not required to be straight and parallel in each ply as in conventional composite laminates. Hence, the stiffness properties vary as a function of location in the laminate, and the associated composite structure is called a "variable stiffness" composite structure.

Wu, K. Chauncey↗

Truss Performance and Packaging Metrics

In the present paper a set of performance metrics are derived from first principals to assess the efficiency of competing space truss structural concepts in terms of mass, stiffness, and strength, for designs that are constrained by packaging. The use of these performance metrics provides unique insight into the primary drivers for lowering structural mass and packaging volume as well as enabling quantitative concept performance evaluation and comparison. To demonstrate the use of these performance metrics, data for existing structural concepts are plotted and discussed. Structural performance data is presented for various mechanical deployable concepts, for erectable structures, and for rigidizable structures.

Mikulas, Martin M.↗

Extension and validation of a method for locating damaged members in large space trusses

The damage location approach employs the control system capabilities for the structure to test the structure and measure the dynamic response. The measurements are then used in a system identification algorithm to produce a model of the damaged structure. The model is compared to one for the undamaged structure to find regions of reduced stiffness which indicate the location of damage. Kabe's 3,4 stiffness matrix adjustment method was the central identification algorithm. The strength of his method is that, with minimal data, it preserves the representation of the physical connectivity of the structure in the resulting model of the damaged truss. However, extensive storage and computational effort were required as a result. Extension of the damage location method to overcome these problems is the first part of the current work. The central system identification algorithm is replaced with the MSMT method of stiffness matrix adjustment which was previously derived by generalizing an optimal-update secant method form quasi-Newton approaches for nonlinear optimization. Validation of the extended damage location method is the second goal.

Smith, Suzanne Weaver↗

Preliminary design of tetrahedral truss reflector structure

A baseline structure proposed for the microwave radiometer spacecraft (MRS) reflector is a large graphite-epoxy truss. The truss structure was selected to provide adequate stiffness to minimize control problems and to provide a low-expansion 'strong back' on which to mount and control reflector mesh panels. Details of the structural members, joints and assembly concepts are presented, a concept for the reflector mesh surface is discussed, and preliminary estimates of the mass and structural natural frequencies of the reflector system are presented.

Card, M. F.↗

Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by the choice of constituents, varying fiber tow sizes and constituent part ratios. This structural concept provides high strength and stiffness at low density 1.06 g/cm3 in panels tested. Varieties of face sheet constructions are possible, including variations in fiber type and weave geometry. The integrated structures possible with this composite could eliminate the need for non-load-bearing thermal protection systems on top of a structural component. The back sheet can readily be integrated to substructures through the incorporation of ribs. This would eliminate weight and cost for aerospace missions.

Hurwitz, Frances I.↗

Symmetric stiffness matrix for incompressible hyperelastic materials

Symmetric structure matrices are derived for solving plane strain and axisymmetric problems involving incompressible hyperelastic materials. An infinite hollow cylinder subjected to internal pressure is considered as an example. Displacement and hydrostatic pressure profiles are calculated using the Newton-Raphson iteration technique. The results are in good agreement with the exact curves.

Takamatsu, T.↗

Development of computer program NAS3D using Vector processing for geometric nonlinear analysis of structures

An algorithm for vectorized computation of stiffness matrices of an 8 noded isoparametric hexahedron element for geometric nonlinear analysis was developed. This was used in conjunction with the earlier 2-D program GAMNAS to develop the new program NAS3D for geometric nonlinear analysis. A conventional, modified Newton-Raphson process is used for the nonlinear analysis. New schemes for the computation of stiffness and strain energy release rates is presented. The organization the program is explained and some results on four sample problems are given. The study of CPU times showed that savings by a factor of 11 to 13 were achieved when vectorized computation was used for the stiffness instead of the conventional scalar one. Finally, the scheme of inputting data is explained.

Mangalgiri, P. D.↗

Dynamic characteristics of joint dominated space trusses

The rotational stiffness of hinge joints, and the gap of the joints applied in large deployable trusses, have been experimentally shown to have a significant role in determining such structures' dynamic behavior; an analytical validation of these results is presented for the case where linear rotation springs are used to model the hinge joints employed in a simple beam in trusses. The results obtained indicate that the natural frequencies of these structures depend not only on joint stiffness but also on joint location. Such gap parameters as gap size, stiffness, position, and excitation-force levels, are discussed with a view to a deeper understanding of their effects on a space interferometry system's simulated dynamic responses.

Shih, Choon-Foo↗

Inert Welding/Brazing Gas Filters and Dryers

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heat-flux environments (150 W/sq cm) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading-edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same "pick" location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by the choice of constituents, varying fiber tow sizes and constituent part ratios. This structural concept provides high strength and stiffness at low density 1.06 g/cu cm in panels tested. Varieties of face sheet constructions are possible, including variations in fiber type and weave geometry. The integrated structures possible with this composite could eliminate the need for non-load-bearing thermal protection systems on top of a structural component. The back sheet can readily be integrated to substructures through the incorporation of ribs. This would eliminate weight and cost for aerospace missions.

Goudy, Jerry↗

Changing Stiffnesses Of Truss Members For Vibration Tests

Extension of active-member method of vibration testing of trusses and similar structures proposed to obtain additional data for refinement of finite-element mathematical models of vibrational properties of structures. Active truss members not only used in vibration tests to excite and measure vibrations of structures, but also made to have different effective stiffnesses in some tests, enabling excitation of different vibrational modes yielding additional data. Aspects of active-member method of vibration testing described previously in articles in NASA Tech Briefs including "Two Techniques for Suppressing Vibrations in Structures" (NPO-17889), "Active Suppression of Vibrations in a Truss" (NPO-18305), and "Active Members Excite and Measure Vibrations in Trusses" (NPO-18353).

Wada, Ben K.↗

Use of optimum stiffness tailoring to improve the compressive strength of composite plates with holes

A structural optimization procedure is used to tailor the cross-sectional stiffness distribution of compression-loaded composite plates with holes. Minimum mass designs are obtained for plates with cross sections consisting of two different balanced symmetric laminates with 0 deg, + or - 45 deg and 90 deg plies. The plate interior region contains the hole and is designed from a softer material system with a higher failure strain than the plate exterior region. All-graphite-epoxy plates and hybrid graphite/glass-epoxy plates were studied. Other designs with different percentages of 0 deg and + or 45 deg plies in the exterior laminate are compared with the optimum designs. Designs with uniform cross-sectional stiffnesses also are compared with the tailored cross-sectional stiffness designs. Specimens of each design were tested to verify the analytical predictions. The results show that cross-sectional stiffness tailoring can increase the compressive strength and decrease the mass of compression-loaded laminated plates with holes.

Haftka, R. T.↗