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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23

Advanced Steam-Electric Power Cycle for Advanced Reactor Concepts

This report presents improvements made to RELAP-7 for modeling Rankine power cycles, which are used on the secondary side of some advanced reactor concepts. For example, for a High-Temperature gas-cooled Reactor Pebble bed Module (HTR-PM), in the primary loop, helium transfers heat from the fuel to a steam generator, and on the secondary side, dry steam from the steam generator applies work to a turbine, which is converted into electrical power by a generator. After passing through the turbine, the steam passes through a condenser and pumped to the steam generator inlet, completing a Rankine cycle on the secondary side. This HTR-PM concept is used as an example to demonstrate a steam-electric power cycle capability in RELAP-7. This power cycle requires a number of different physical components, including a pump, compressor, turbine, steam generator, and condenser. The steam generator is modeled using a heat exchange between primary and secondary loops, and the condenser is modeled using a cooling source term. Recent efforts demonstrated preliminary models for the turbomachinery components (pump/compressor and turbine), but more physical models were required. Furthermore, several improvements were made for the robustness of mixed single-phase/two-phase flow present in a Rankine cycle.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Oscillating flow and separation of species in rectangular channels

The mass transfer and separation of species in a tube using oscillatory flows are strongly affected by the fluid flow profiles in the tube. It has been well established that oscillatory motion in a one-dimensional flow configuration leads to a single tuning dimensionless frequency, where optimum separation may be effected. In this work, the effect on species separation by two-dimensional laminar flow arising in a rectangular cross section is studied and a surprising result is that a second tuning frequency may occur at lower dimensionless oscillation frequencies. The physics reveals that this new optimum disappears when the aspect ratio is either very large or close to unity. These observations are related to the flow profiles at different aspect ratios.

42 ENGINEERING↗

On the consistency of scale among experiments, theory, and simulation

As a tool for addressing problems of scale, we consider an evolving approach known as the thermodynamically constrained averaging theory (TCAT), which has broad applicability to hydrology. We consider the case of modeling of two-fluid-phase flow in porous media, and we focus on issues of scale as they relate to various measures of pressure, capillary pressure, and state equations needed to produce solvable models. We apply TCAT to perform physics-based data assimilation to understand how the internal behavior influences the macroscale state of two-fluid porous medium systems. A microfluidic experimental method and a lattice Boltzmann simulation method are used to examine a key deficiency associated with standard approaches. In a hydrologic process such as evaporation, the water content will ultimately be reduced below the irreducible wetting-phase saturation determined from experiments. This is problematic since the derived closure relationships cannot predict the associated capillary pressures for these states. We demonstrate that the irreducible wetting-phase saturation is an artifact of the experimental design, caused by the fact that the boundary pressure difference does not approximate the true capillary pressure. Using averaging methods, we compute the true capillary pressure for fluid configurations at and below the irreducible wetting-phase saturation. Results of our analysis include a state function for the capillary pressure expressed as a function of fluid saturation and interfacial area.

13 HYDRO ENERGY↗

A compressible two-phase model for dispersed particle flows with application from dense to dilute regimes

Multiphase flows are present in many important fields ranging from multiphase explosions to chemical processing. An important subset of multiphase flow applications involves dispersed materials, such as particles, droplets, and bubbles. This work presents an Eulerian–Eulerian model for multiphase flows containing dispersed particles surrounded by a continuous media such as air or water. Following a large body of multiphase literature, the driving force for particle acceleration is modeled as a direct function of both the continuous-phase pressure gradient and the gradient of intergranular stress existing within the particle phase. While the application of these two components of driving force is well accepted in much of the literature, other models exist in which the particle-phase pressure gradient itself drives particle motion. The multiphase model treats all phases as compressible and is derived to ensure adherence to the 2nd Law of Thermodynamics. The governing equations are presented and discussed, and a characteristic analysis shows the model to be hyperbolic, with a degeneracy in the case that the intergranular stress, which is modeled as a configuration pressure, is zero. Finally, results from a two sample problems involving shock-induced particle dispersion are presented. The results agree well with experimental measurements, providing initial confidence in the proposed model.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Laser-induced boiling of biological liquids in medical technologies

Using optical and acoustic methods we study thermal and transport processes related to the boiling of biological liquids under the action of continuous-wave laser radiation having moderate power (1 – 10 W) in the near-IR range (0.97 – 1.94 μm). These processes are investigated in the course of a few particular clinical procedures aimed at the modification and removal of pathological tissues (veins, mammary gland cyst, Baker’s cyst) and tissue regeneration (intervertebral discs). In the proposed approach, the modification and destruction of biotissues are due to the fast delivery of heat by two-phase jet flows, formed in the course of liquid boiling, rather than the direct laser heating. This provides the high rate of heat delivery to the pathological biotissue, avoiding its overheating (the temperature higher than 100 °C) and undesired heating of adjacent tissues. Two main regimes of laser-induced boiling near the optical fibre tip were revealed, namely, the heterogeneous jet boiling (arising when the fibre with a blackened tip is used) and the homogeneous boiling (with the radiation absorbed in the liquid volume). Both studied regimes allow one to obtain high specific heat flows, and the domination of one of the boiling regimes is determined by the presence of absorbing coating on the fibre tip, the tissue type, as well as by its shape (e.g., the presence of channels or cavities in the tissue). It is established that the heterogeneous jet boiling at the fibre tip corresponds to the regime of superintensive bubble boiling. (paper)

42 ENGINEERING↗

A thermodynamic study of shear banding in polymer solutions

Although shear banding is a ubiquitous phenomenon observed in soft materials, the mechanisms that give rise to shear-band formation are not always the same. In this work, we develop a new two-fluid model for semi-dilute entangled polymer solutions using the generalized bracket approach of nonequilibrium thermodynamics. The model is based on the hypothesis that the direct coupling between polymer stress and concentration is the driving mechanism of steady shear-band formation. To obtain smooth banded profiles in the two-fluid framework, a new stress-diffusive term is added to the time evolution equation for the conformation tensor. The advantage of the new model is that the differential velocity is treated as a state variable. This allows a straightforward implementation of the additional boundary conditions arising from the derivative diffusive terms with respect to this new state variable. To capture the overshoot of the shear stress during the start of a simple shear flow, we utilize a nonlinear Giesekus relaxation. Moreover, we include an additional relaxation term that resembles the term used in the Rouse linear entangled polymer model to account for convective constraint release and chain stretch to generate the upturn of the flow curve at large shear rates. Numerical calculations performed for cylindrical Couette flow confirm the independency of the solution from the deformation history and initial conditions. Furthermore, we find that stress-induced migration is the responsible diffusive term for steady-state shear banding. Because of its simplicity, the new model is an ideal candidate for the use in the simulation of more complex flows.

42 ENGINEERING↗

FY2022 Progress on Imbibition Testing in Containment Science

Estimation of two-phase fluid flow properties is important to understand and predict water and gas movement through the vadose zone for agricultural, hydrogeological, and engineering applications, such as for vapor-phase contaminant transport and/or containment of noble gases in the subsurface. In this second progress report of FY22, we present two ongoing activities related to imbibition testing on volcanic rock samples. We present the development of a new analytical solution predicting the temperature response observed during imbibition into dry samples, as discussed in our previous first progress report for FY22. We also illustrate the use of a multi-modal capillary pressure distribution to simulate both early- and late-time imbibition data collected on tuff core that can exhibit multiple pore types. These FY22 imbibition tests were conducted for an extended period (i.e., far beyond the time required for the wetting front to reach the top of the sample), which is necessary for parameter estimation and characterization of two different pore types within the samples.

42 ENGINEERING↗

Hard X-ray fluorescence spectroscopy of high pressure cavitating fluids in aluminum nozzles

X-rays are frequently used to study the internal geometry of dense objects, and to measure the density of multiphase flows. However, quantitatively measuring fluid density inside a metallic object such as a high pressure spray nozzle is difficult. X-rays of sufficiently high energy to penetrate a metal object are not appreciably absorbed by the fluid inside. This requires the use of plastic or beryllium test sections, which are not suited to high pressure conditions. We present a high-energy X-ray fluorescence technique which can overcome this problem. The experiments were conducted at the 7-BM beamline of the Advanced Photon Source at Argonne National Laboratory. A hydrocarbon fluid was seeded with cerium nanoparticles. The fluid was pumped at high pressure through aluminum nozzles with inner diameters of 0.36-0.90 mm and wall thicknesses of 2-3 mm. A collimated, monochromatic 42.5 keV X-ray beam excited K-edge fluorescence from the cerium. The K-alpha emission lines at 34-35 keV were recorded by a cryogenic germanium detector. Changes in fluid density due to cavitation of the liquid inside the nozzle were measured by raster scanning the nozzle across the beam. A spatial resolution of 20 x 20 mu m(2) was achieved with a slitted beam, which was improved to 5 x 10 mu m(2) with X-ray focusing mirrors. The uncertainty in the path-integrated vapor fraction was 30-40 mu m at 95% confidence. A limitation of this approach is that for low vapor pressure fluids, the nanoparticles increase the vapor pressure of the fluid and act as additional nucleation sites. These experiments demonstrate a path forward for measurements of multiphase flows inside metal components under conditions that are not feasible in optically accessible materials.

47 OTHER INSTRUMENTATION↗

Numerical comparison of bubbling in a waste glass melter

Radioactive tank waste is scheduled for vitrification at the Hanford Tank Waste Treatment and Immobilization Plant, also known as the Vit Plant, being constructed at the Hanford Site. Testing of the pilot-scale, joule-heated DuraMelter 1200 at the Vitreous State Laboratory has shown that bubbling increases the melt rate, and as a result, melter throughput. Computational fluid dynamics (CFD) models of this pilot-scale waste glass melter were developed to improve our understanding of the processes that occur within the melter to aid in process optimization and troubleshooting of the Vit Plant melters. Unfortunately, model validation is complicated by the difficulty of obtaining suitable experimental data for operational melters attributed to the large-scale, radioactivity and high temperatures at which these melters are operated. This study focuses on confirming the fidelity of the CFD models to accurately reproduce the bubbling behavior. Because of the paucity of experimental data at the resolution required for CFD validation, a code-to-code comparison was used to evaluate two common approaches for simulating flows of immiscible fluids on numerical grids and resolving multiphase interfaces. Here, the volume of fluid and level set methods are used to track the dynamically evolving interfaces between the molten glass and the air bubbles. To aid in the verification of the results of these codes, a comparison of the bubble behavior, growth, and frequency of bubble generation are presented and a grid convergence study is performed for the two approaches. In addition to comparing the numerical results to available experimental data and observations from pilot-scale testing, the results are evaluated in relation to laboratory experiments with bubbles injected into viscous fluids, empirical correlations obtained from the published literature, and the basic laws of fluid dynamics. Furthermore, the results of this work can assist in validating waste glass melter models and provide a better understanding of the flow patterns within the WTP melters.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

On the role of electron impact in an atmospheric-pressure microwave discharge in liquid n-heptane

The role of electron impact in the dissociation of n-heptane in an atmospheric-pressure microwave discharge in liquid n-heptane was investigated using a self-consistent two-dimensional model. The model includes the Navier–Stokes equations for a two-phase subsonic flow of incompressible liquid and compressible gas, the heat conduction equation, Maxwell’s equations for the microwave field, the Boltzmann equation for plasma electrons, and the balance equations for the electron density and weight fraction of n-heptane in the gaseous and liquid phases. It is shown that the effect of electron impact is negligible at times longer than 10{sup –3} s.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Continuum shock mixture models for Ni+Al multilayers: Individual layers and bulk equations of state

Continuum shock mixture models are reviewed and applied to determine the equations of state for five different compositions of Ni x Al y ⁠, as well as bulk Ni+Al reactive multilayers, by combining the fundamental property data for elemental nickel and aluminum. From the literature, we down-select and evaluate two analytical models for the mixture Hugoniot, i.e., the well-known method of kinetic energy averaging (KEA) and a recent model proposed by Jordan and Baer [J. Appl. Phys. 111, 083516 (2012)]. Fundamentally, the former method assumes pressure equilibrium, whereas the latter assumes a common particle velocity and mixture sound speed from compressible two-phase cavitating flows. Additionally, we construct thermodynamically complete equations of state by fitting Einstein oscillator series models for the specific heat at constant volume. Finally, the solid solution approximation is invoked for intermetallic compositions, which are not strictly physical mixtures. Overall, the KEA model provides a better fit to the available Ni x Al y and Ni+Al multilayer shock compression data; however, there are combinations of material properties where the performance of these two models is thought to be reversed. Moreover, the results of this work include the first analytical solution of Jordan–Baer that does not require numerical root finding, as well as proposed modifications to the Einstein oscillator series to incorporate some effects of local pressure–temperature equilibrium and reaction–diffusion. Future work is planned that will use these equations of state in mesoscale simulations to study shock-induced reaction in Ni+Al multilayers, and the intended application is illustrated with a brief 2D hydrocode example.

36 MATERIALS SCIENCE↗

Orificed Flow Results for a Two-Phase Natural Circulation Loop

Researchers at University of Wisconsin - Madison have constructed a 1/4 scaled experimental facility to study the operation of a two-phase natural circulation decay heat removal system. The Reactor Cavity Cooling System (RCCS) is a decay heat removal safety system designed for high temperature generation IV reactors. The system removes decay heat by encircling the outside of the walls of the pressure/containment vessel with cooling channels. These channels are filled with either air in an open loop configuration or water in a closed loop configuration. Radiative and convective heat loads from the pressure vessel induce a buoyancy driven flow in the risers. In accident conditions, the water-based system reaches saturation and the resulting steam is vented off further removing heat until the water inventory is depleted. The water based system has been under investigation at University of Wisconsin - Madison for variations in performance under various flow restriction cases.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

COMPUTATION FLUID DYNAMICS ANALYSIS FOR GENERIC SMALL MODULAR REACTOR CONTAINMENT SEPARATE EFFECTS TEST

It is desirable for fourth-generation Small Modular Reactors to be passively cooled in standard and accident operations. Passive Containment Cooling Systems can reject heat from the containment structure, without using pumps or blowers. The targeted design containment structure is a large, domed, stainless steel, cylindrical vessel. In a postulated Design Basis Accident, steam will flash inside containment. Steam condensation occurs on the inner containment wall and transfers heat through the steel containment into a large body of water known as the annular reservoir (AR) surrounding the vessel serving as the ultimate heat sink. Natural circulation drives the flow in the AR and heat will be released to the environment by evaporation of water. Unique containment geometry requires a separate effects test (SET) facility for the verification and validation of the computer code and evaluation model development and assessment for reactor licensing efforts. In this study, STAR-CCM+, a computational fluid dynamics (CFD) code was used to inform the decision-making process on the design of the SET. The CFD simulation modeled, a two-phase turbulent flow with fluid film development and heat transfer for different containment geometries. The Reactor Excursion and Leak Analysis Program will also be used in a code-to-code verification against the CFD results.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗

Parametric and Sensitivity Analysis of a Steam Generator Model Using Python and Machine-Learning Tools

For this study, we used Python and machine-learning tools to perform a comprehensive parametric and sensitivity analysis on a steam generator (SG) model. (The Python model was based on a previously completed MATLAB framework for the Holtec SMR-160 SG.) We investigated the influence of various input parameters (e.g., heat transfer coefficient [HTC], Nusselt number, and heat exchanger effectiveness) on the system’s output. With machine-learning tools such as the Risk Analysis Virtual Environment (RAVEN), which was developed at Idaho National Laboratory, we were then able to perform an automated analysis of the SG inputs’ effect on the HTC. The analysis results give valuable insights into the performance and optimization of SG systems. We found the inlet mass flow rate (MFR) to have the greatest impact on the HTC, followed closely by the inlet temperature, and then pressure. Shifting of the input parameters causes the location of the maximum HTC along the SG length to change incrementally. The cold leg (CL) MFR was also found to impact the HTC magnitude as well as the location of the maximum HTC. At between 0.4–0.9 of the total SG length, the input parameters experience maximum impact on the HTC, leading us to suggest that sensors be efficiently placed on the SG so as to closely and effectively monitor thermal-hydraulic properties during reactor operation. We also found that the sensitivity data calculated manually agrees with the RAVEN – based data, confirming the same range of maximum sensitivity. However, the RAVEN-based analysis showed that cold leg pressure and hot leg temperature have a greater impact on the heat transfer coefficient than the mass flow rate, implying that a manual sensitivity study taking only two samples is not accurate.

20 FOSSIL-FUELED POWER PLANTS↗

Thermochemical reduction modeling in a high-temperature moving-bed reactor for energy storage: 1D model

The design of robust and efficient high-temperature thermochemical reactors and determination of operating conditions are critical steps toward enabling high-efficiency long-duration solar energy storage. This work presents a computational model for the thermal reduction of a metal oxide material (Mg-Mn-O) up to 1450 °C and the coupled complex transport phenomena in a novel tubular thermal reactor design that features the capability for a high extent-of-reduction (high energy storage density) and inherent heat recuperation. A one-dimensional model coupling counter-current gas–solid flow, two-phase heat transfer, thermochemical redox reactions, and species transport in a moving-bed reactor is developed. Simplified versions of the model are validated with published results in the literature for packed beds with both inert and reactive particles; the fully coupled model is also validated with experimental measurements of a moving-bed reactor in terms of local temperatures and oxygen release at the exit. Detailed comparisons on the effects of different boundary conditions in the reaction zone (prescribed wall temperature vs. heat flux conditions) and formulations based on a simple uniform flow assumption vs. plug flow using Ergun equation for gas flow are investigated. The results are compared with experimental measurements, and for all cases, the energy flow components in the reactor system and the thermal to chemical conversion efficiency and overall system efficiency are computed. Finally, the predicted high thermal-to-chemical efficiency ~95% and system efficiency ~30% agree with experimental measurements.

25 ENERGY STORAGE↗

FY22 Progress on Multicontinuum Methods in Containment

Estimation of two-phase fluid flow properties is important to understand and predict water and gas movement through the vadose zone for agricultural, hydrogeological, and engineering applications, such as containment transport and/or containment of gases in the subsurface. To estimate rock fluid flow properties and subsequently predict physically realistic processes such as patterns and timing of water, gas, and energy (e.g., heat) movement in the subsurface, laboratory spontaneous water imbibition with simultaneous temperature measurement and numerical modeling methods are presented in the FY22 progress report. A multiple-overlapping-continua conceptual model is used to explain and predict observed complex multi-phenomenological laboratory test behavior during spontaneous imbibition experiments. This report primarily addresses two complexities that arise during the experiments: 1) capturing the late-time behavior of spontaneous imbibition tests with dual porosity; and 2) understanding the thermal perturbation observed at or ahead of the imbibing wetting front, which are associated with adsorption of water in initially dry samples. We use numerical approaches to explore some of these issues, but also lay out a plan for further laboratory experimentation and modeling to best understand and leverage these unique observations.

58 GEOSCIENCES↗