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At least 415 records · Page 23

Welding, Bonding and Fastening, 1984

A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

Buckley, J. D.↗

Thin-film chemical sensors based on electron tunneling

The physical mechanisms underlying a novel chemical sensor based on electron tunneling in metal-insulator-metal (MIM) tunnel junctions were studied. Chemical sensors based on electron tunneling were shown to be sensitive to a variety of substances that include iodine, mercury, bismuth, ethylenedibromide, and ethylenedichloride. A sensitivity of 13 parts per billion of iodine dissolved in hexane was demonstrated. The physical mechanisms involved in the chemical sensitivity of these devices were determined to be the chemical alteration of the surface electronic structure of the top metal electrode in the MIM structure. In addition, electroreflectance spectroscopy (ERS) was studied as a complementary surface-sensitive technique. ERS was shown to be sensitive to both iodine and mercury. Electrolyte electroreflectance and solid-state MIM electroreflectance revealed qualitatively the same chemical response. A modified thin-film structure was also studied in which a chemically active layer was introduced at the top Metal-Insulator interface of the MIM devices. Cobalt phthalocyanine was used for the chemically active layer in this study. Devices modified in this way were shown to be sensitive to iodine and nitrogen dioxide. The chemical sensitivity of the modified structure was due to conductance changes in the active layer.

Khanna, S. K.↗

Designing a 25-kilowatt high frequency series resonant

The feasibility of processing 25 kW of power with a single, transistorized, 20 kHz, series resonant converter stage has been demonstrated by the successful design, development, fabrication, and testing of such a device. It employs four Westinghouse D7ST transistors in a full-bridge configuration and operates from a 250-to-350-Vdc input bus. The unit has an overall worst-case efficiency of 93.5% at its full rated output of 1000 V and 25 A dc. A solid-state dc input circuit breaker and output-transient-current limiters are included in and integrated into the design. Circuit details of the converter are presented along with test data.

Robson, R. R.↗

Rocket observations of energetic particles at the geomagnetic equator

Energetic particle detectors were included in the payloads of two rockets launched in Peru during the Condor campaign of 1983. These night-time flights reached altitudes of 587 and 535 km, respectively. The pitch-angle distribution is anisotropic with the maximum at 90 deg. Each payload included two solid-state detectors differing in the thickness of the aluminum coating. Comparison of the fluxes measured by the two detectors leads to the conclusion that, on both occasions, the energetic particles are predominantly helium ions. The flux is small below 200 km, increases linearly to 350 km, and then more slowly to apogee. The east-west asymmetry of flux, noted at 200 km in a previous equatorial launch, is not seen at greater altitudes, consistent with the flux profile and the large gyroradius of the ions.

Smith, L. G.↗

Visible and shortwave infrared focal planes for remote sensing instruments

The development of solid-state sensor technology for multispectral linear array (MLA) instruments is described. A buttable four-spectral-band linear-format CCD and a buttable two-spectral band linear-format short-wave IR CCD have been designed, and first samples have been demonstrated. In addition, first-sample four-band interference filters have been fabricated, and hybrid packaging technology is being developed. Based on this development work, the design and construction of focal planes for a Shuttle sortie MLA instrument have begun. This work involves a visible and near-IR focal plane with 2048 pixels x 4 spectral bands and a short-wave IR focal plane with 1024 pixels x 2 spectral bands.

Tower, J. R.↗

Charge-coupled device camera for the Galileo Jupiter Orbiter spacecraft

A slow-scan television camera called the solid-state imaging subsystem (SSI), built for the Galileo Jupiter Orbiter, is described. The SSI consists of a 1500-mm focal-length telescope coupled to a camera head housing a 800 x 800-element charge-coupled device (CCD) detector based on 'virtual-phase' charge transfer technology. The CCD detector provides broadband sensitivity over 100 times that of a comparable vidicon-tube camera, while also yielding improved resolution, linearity, geometric fidelity, and spectral range. The system noise floor is 30 electrons, which results in a dynamic range of about 3500. Saturation of the detector with 9000-A light, followed by a high-speed erasure cycle prior to exposing each image, stabilizes the detector quantum efficiency at its maximum level for wavelengths beyond 7000 A. An optical schematic diagram of the SSI is included.

Klaasen, K. P.↗

Nd:YAG and ruby based lidar systems for remote sensing of atmospheric aerosols

The application of solid-state lasers to the study of stratospheric and tropospheric aerosols is analyzed. A 48-inch mobile lidar which operates in the 0.6943, 1.06, 0.3472, and 0.5300 micron ranges is utilized to monitor the stratosphere. The detectors of the system consist of photomultipliers, and the dual-channel, computer-based data-acquisition-system which provides on-line plotting of scattering ratio profiles. The components of the 14-inch aperture, dual-wavelength airborne lidar system that operates with ruby and Nd:YAG transmitters are described. An 8-inch, down-looking airborne lidar with silicon diode or photomultiplier detectors was developed. The capabilities of the system alone and when combined with the 14-inch lidar are discussed. Examples of the data provided by the three lidar systems are presented, revealing the reliability and operational efficiency of the systems.

Fuller, W. H., Jr.↗

A solid state tunable laser for resonance measurements of atmospheric sodium

The measurement of wave dynamics in the upper mesosphere using a solid-state laser to excite the resonance fluorescence line of sodium is examined. Two Nd:YAG lasers are employed to produce the sodium resonance line. The method involves mixing the 1064 nm radiation with that from a second Nd:YAG operating at 1319 nm in a nonlinear infrared crystal to directly produce 589 nm radiation by sum frequency generation. The use of the transmitter to measure the sodium layer from the Space Shuttle Platform is proposed. A diagram of the laser transmitter is presented.

Philbrick, C. R.↗

Efficient frequency conversion of laser sources in nonlinear crystals

The use of nonlinear crystals to extend the frequency range of solid-state laser sources is proposed. The harmonic generation of high-average-power laser sources and CW-laser-sources nonlinear crystals is considered. The development of Nd:YAG pumped parametric oscillators and optical parametric amplifiers using LiNbO3 or AgGaS2 is studied. The LiNbO3 oscillator has tunable output over the 1.4-4.0 micron range and is applicable for remote sensing measurements of molecules and of humidity and temperature; AgGaS2 oscillators provide the potential for 3-15 micron infrared generation. Advances in material synthesis techniques related to the design and synthesis of nonlinear media are discussed. Various procedures for the synthesis of nonlinear crystals are described.

Byer, R. L.↗

V-band IMPATT power amplifier

This program is the result of the continuing demand and future requirement for a high data rate 60-GHz communications link. A reliable solid-state transmitter which delivers the necessary power over a wide bandwidth using the present IMPATT diode technology required the development of combining techniques. The development of a 60-GHz IMPATT power combiner amplifier is detailed. The results form a basis from which future wideband, high-power IMPATT amplifiers may be developed. As a result, several state-of-the-art advancements in millimeter-wave components technology were achieved. Specific achievements for the amplifier integration were: development of a nonresonant divider/combiner circuit; reproducible multiple junction circulator assemblies; and reliable high power 60-GHz IMPATT diodes. The various design approaches and tradeoffs which lead to the final amplifier configuration are discussed. A detailed circuit design is presented for the various amplifier components, and the conical line combiner, radial line combiner, and circulator development are discussed. The performance of the amplifier, the overall achievement of the program, the implications of the results, and an assessment of future development needs and recommendations are examined.

Schell, S. W.↗

Observation of an Excess Current Noise Resulting from Oxygen Absorption onto Iron Films

This paper reports on measurements that demonstrate that oxygen absorbed on clean polycrystalline Fe films can produce an excess current noise. The noise is indicative of dynamic processes occurring in the surface region of the film. We propose that the noise results from the dynamics of a reversible reaction between absorbed states. The measurements are accurately modeled with a single correlation time implying that surface heterogeneity is not important to the reaction. In addition to offering promise for future states of solid-state surface reactions, these measurements also have implications for the origin of 1/f current noise in conductors.

Shanabarger, M. R.↗

Pressure Measurement

Pressure Systems, Inc.'s DPT 6400 is a system designed to increase productivity in industrial processes where there is a need for making multiple pressure measurements quickly and with high accuracy. It is applicable in controlling industrial processes in plants that are being upgraded to automated status. In order to automate such plants the pressures at the many loops must be measured, converted to digital information and transmitted to the plant's process control computer. The DPT 6400 serves that function. By employing solid-state pressure sensing transducers whose errors are automatically corrected by a microprocessor, it is capable of highly accurate pressure measurements. Basic DPT 6400 has 64 channels, but the system can be expanded to 256 channels by the addition of "slave" units.

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Emergency/Night Lightning

UDEC's highly efficient lighting system is finding wide acceptance among industrial and commercial firms as an energy savings means of providing emergency and night lighting. Originating from Skylab, the system consists of small high frequency fluorescent light fixtures powered by solar cells. Advantages of UDEC's lighting system stem from high reliability and high light output with very low energy drain. Principal components of system are long life fluorescent lamps operated by electronic circuitry, a sealed gelatine cell battery that needs no maintenance for eight years and a solid-state automatic battery charger. Installation of UDEC lighting in a company's six-and-a-half acre warehouse office cut the annual night lighting electric bill from $8,000 a year to $300 per year.

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Emergency Lighting

A lighting system originally developed for NASA's Apollo and Skylab manned spacecraft resulted in a industrial spinoff and creation of a whole new company to produce and market the product line. The company is UDEC Corp., Waltham, Mass. UDEC's "Multi-Mode" electronic lighting systems are designed for plant emergency and supplemental use, such as night lighting, "always-on" stairwell lights and illuminated exit signs. Their advantages stem from the qualities demanded for spacecraft installation: extremely high fight output with very low energy drain, compactness, light weight, and high reliability. The Multi-Mode system includes long-life fluorescent lamps operated by electronic circuitry, a sealed battery that needs no maintenance for 10 years, and a solid-state battery charger. A typical emergency installation consists of a master module with battery and an eight watt lamp, together with four remote "Satellight" modules powered by the master's battery. As a night lighting system for maintenance or I security, UDEC fixtures can bypass the battery and 1 operate on normal current at a fraction of the energy 1 demand of conventional night lighting. Industrial customers have realized savings of better than ninety percent with UDEC night lights. UDEC started as a basement industry in 1972 but the company has already sold more than 1,000 lighting systems to building operators.

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Breadboard Facility

In the sixties, Chrysler was NASA's prime contractor for the Saturn I and IB test launch vehicles. The company installed and operated at Huntsville what was known as the Saturn I/IB Development Breadboard Facility. "Breadboard," means an array of electrical and electronic equipment for performing a variety of development and test functions. This work gave Chrysler a broad capability in computerized testing to assure quality control in development of solid-state electronic systems. Today that division is manufacturing many products not destined for NASA, most of them being associated with the company's automotive line. A major project is production and quality-control testing of the "lean-burn" engine, one that has a built-in Computer to control emission timing, and allow the engine to run on a leaner mixture of fuel and air. Other environment-related products include vehicle emission analyzers. The newest of the line is an accurate, portable solid state instrument for testing auto exhaust gases. The exhaust analyzers, now being produced for company dealers and for service

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Multiple high voltage output DC-to-DC power converter

Disclosed is a multiple output DC-to-DC converter. The DC input power is filtered and passed through a chopper preregulator. The chopper output is then passed through a current source inverter controlled by a squarewave generator. The resultant AC is passed through the primary winding of a transformer, with high voltages induced in a plurality of secondary windings. The high voltage secondary outputs are each solid-state rectified for passage to individual output loads. Multiple feedback loops control the operation of the chopper preregulator, one being responsive to the current through the primary winding and another responsive to the DC voltage level at a selected output.

Cronin, Donald L.↗

Neutralization of Hydroxide Ion in Melt-Grown NaCl Crystals

Many recent studies of solid-state phenomena, particularly in the area of crystal imperfections, have involved the use of melt-grown NaCl single crystals. Quite often trace impurities in these materials have had a prominent effect on these phenomena. Trace amounts of hydroxide ion have been found in melt-grown NaCl crystals. This paper describes a nondestructive method of neutralizing the hydroxide ion in such crystals. Crystals of similar hydroxide content are maintained at an elevated temperature below the melting point of NaCl in a flowing atmosphere containing. dry hydrogen chloride. Heat treatment is continued until an analysis of the test specimens shows no excess hydroxide ion. A colorimetric method previously described4 is used for this analysis.

Otterson, Dumas A.↗

Thermochemical Stability of Ca2Yb8(SiO4)6O2 Apatite in Presence of Molten Calcium-Magnesium-Aluminosilicate (CMAS)

Thermochemical stability of ytterbium silicon oxyapatite Ca 2 Yb 8 (SiO 4 ) 6 O 2 (CYbS) in the presence of molten calcium-magnesium aluminosilicate (CMAS) has been investigated at elevated temperatures for consideration as a thermal and environmental barrier coating (T/EBC) material. CYbS apatite powder was synthesized from the constituent oxides via a solid-state reaction method. Hot-pressed apatite substrates were exposed to molten CMAS at 1200, 1300, and 1400 °C for 1, 10, and 50 h. Development of phases in the interaction region of the heat-treated specimens was monitored using scanning electron microscopy, transmission electron microscopy, high-angle annular dark-field imaging, selected area electron diffraction, and energy dispersive x-ray spectroscopy. Monoclinic cyclosilicate Ca 3 Yb 2 (Si 3 O 9 ) 2 formed from interaction of CYbS apatite with CaO in the CMAS melt at the apatite-CMAS reaction front and continued to nucleate and grow within the residual CMAS in diffusion couples annealed for 1 to 50 h at 1200 °C as well as in those heat treated at 1300 °C for 1 h. Residual CMAS was depleted of Ca when cyclosilicate was present. Dendritic wollastonite (CaSiO3) was observed within the residual CMAS in couples annealed at 1200 and 1300 °C. Ingress of molten CMAS, because of its exponential decrease in viscosity, occurred through open pores and along the grain boundaries of the apatite substrates without any detectable chemical reaction at 1300 and 1400 °C. Results of this study indicate that Ca 2 Yb 8 (SiO 4 ) 6 O 2 apatite has the potential to mitigate the CMAS corrosion up to about 1200 °C but not at higher temperatures.

Narottam P Bansal↗