Heat sterilizable, impact resistant cell development Quarterly reports
Cycling tests and propylene absorbers and wrapping effects on service life of Ag-ZnO batteries
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Tracer sensitive tapes
A leak detection system has been developed, consisting of a tape that can be wrapped around possible leak sites on a system pressurized with air or gaseous nitrogen. Carbon monoxide, at a level of 100 to 1000 parts per million is used as a trace gas in the pressurized system. The sensitive element of the tape is palladium chloride supported on specially prepared silica gel and specially dried. At a CO level of 100 ppm and a leak rate of 10-20 ml/hr, discoloration of the sensitive element is observed in 1.5 to 3 min. The tape and trace gas are compatible with aerospace hardware, safe to handle, and economically reasonable to produce and handle.
Burrows, W. H.↗
Leak detection with expandable coatings
Developed and evaluated is a system for leak detection that can be easily applied over separable connectors and that expands into a bubble or balloon if a leak is present. This objective is accomplished by using thin films of Parafilm tape wrapped over connectors, which are then overcoated with a special formulation. The low yield strength and the high elongation of the envelope permit bubble formation if leakage occurs. This system is appropriate for welds and other hardware besides separable connectors. The practical limit of this system appears to be for leaks exceeding 0.000001 cc/sec. If this envelope is used to trap gases for mass spectrometer inspection, leaks in the range of ten to the minus 8th power cc/sec. may be detectable.
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Development of low cost fabrication techniques for large solid rocket nozzles
Property measurements and fabrication characteristics were determined and the performance in subscale (Minuteman Wing 2 second stage) motors was evaluated. It was demonstrated that the incorporation of low cost fabrication techniques in a full scale 260 in. nozzle could result in savings of $149,000 when compared with an identical design using tape-wrapped components throughout.
Warga, J. J.↗
Mathematical modeling of high and low temperature heat pipes
Mathematical models are developed for calculating heat-transfer limitations of high-temperature heat pipes and heat-transfer limitations and temperature gradient of low temperature heat pipes. Calculated results are compared with the available experimental data from various sources to increase confidence in the present math models. Complete listings of two computer programs for high- and low-temperature heat pipes respectively are appended. These programs enable the performance of heat pipes with wrapped-screen, rectangular-groove or screen-covered rectangular-groove wick to be predicted.
Chi, S. W.↗
Analysis of Surveyor 3 television cable
A sample of cable described as four inches of TV cable, fabric wrapped, which had been exposed to the atmosphere for an unknown period of time, was subjected to extensive chemical analyses for the various components. The fabric was tested using attenuated total reflectance, chloroform extract, aqueous extraction, pyrolysis infrared, and reflectance spectroscopy. The wire insulation was tested using pyrolysis infrared, pyrolysis gas chromatography, differential thermal analysis, attenuated total reflectance subsurface, and tensile tests. Corrosion was also observed in parts of certain wires.
Gross, F. C.↗
Mathematical modeling of high and low temperature heat pipes
Following a review of heat and mass transfer theory relevant to heat pipe performance, math models are developed for calculating heat-transfer limitations of high-temperature heat pipes and heat-transfer limitations and temperature gradient of low temperature heat pipes. Calculated results are compared with the available experimental data from various sources to increase confidence in the present math models. Complete listings of two computer programs for high- and low-temperature heat pipes respectively are included. These programs enable the performance to be predicted of heat pipes with wrapped-screen, rectangular-groove, or screen-covered rectangular-groove wick.
Chi, S. W.↗
Fiberglass supports for cryogenic tanks
Analysis, design, fabrication, and test activities were conducted to develop additional technology needed for application of filament-wound fiberglass struts to cryogenic flight tankage. It was conclusively verified that monocoque cylinder or ogive struts are optimum or near-optimum for the range of lengths and loads studied, that a higher strength-to-weight ratio can be achieved for fiberglass struts than for any metallic struts, and that integrally-wrapped metallic end fittings can be used to achieve axial load transfer without reliance on bond strength or mechanical fasteners.
Keller, C. W.↗
Cryogenically formed prestressed composite fiber-metal structures for O2/N2 high pressure gas tanks.
Demonstration of high-structural-performance ARDEFORM cryoformed 301 stainless-steel glass-fiber-reinforced (GFR) vessels by room temperature tests of 13 1/2-in. diam spheres. Tests verified that the structural performance of ARDEFORM spherical GFR vessels not only exceeded that of all metal construction, but also bettered previous GFR experimental results by 50%. Achievement of essentially the full strength of fiberglass in a spherical wrap pattern was again verified. Significant weight advantages for this construction are projected for O2/N2 high-pressure gas tanks for Space Shuttle environmental control/life support system missions.
Gleich, D.↗
Topological dissipation and the small-scale fields in turbulent gases.
It is shown that a large-scale magnetic field possesses a hydrostatic equilibrium only if the pattern of small-scale variations is uniform along the large-scale field. Thus equilibrium obtains only if the variations in the field consist of simple twisting of the lines, with the twists extending uniformly the full length of the field. Any more complicated topology, such as two or more flux tubes wrapped around each other to form a rope, or braided or knotted flux tubes, is without equilibrium, no matter what fluid pressures are applied along the individual lines of force. The result is rapid dissipation and field-line merging, which quickly reduces the topology to the simple equilibrium form. The effect explains the absence of strong small-scale fields in the solar photosphere and in interstellar space in spite of the vigorous turbulence.
Parker, E. N.↗
Microminiaturized, biopotential conditioning system (MBCS)
Multichannel, medical monitoring system allows almost complete freedom of movement for subject during monitoring periods. System comprises monitoring unit (biobelt), transmission line, and data acquisition unit. Belt, made of polybenzimidizole fabric, is wrapped around individual's waist and held in place by overlapping sections of Velcro closure material.
Belasco, N.↗
NERVA turbopump bearing retainer fabrication on nonmetallic retainer
The need for a low-wear, lightweight, high strength bearing retainer material with a radiation degradation threshold of 10 to the 9th power rads (C) prompted development of nonmetallic reinforced polymers of the following types: (1) polybenzimidazole, (2) polyimide, and (3) polyquinoxaline. Retainers were machined from tubular laminates (billets), including reinforcement by either glass or graphite fabric or filament. Fabrication of billets involves hot preimpregnation of the reinforcement fabric or filament with polymer followed by wrapping this prepreg over a heated mandrel to form a tube with the required thickness and length.
Accinelli, J. B.↗
To improve the flame resistance of spandex elastic elastomeric fiber
Strength characteristics of fibers were improved to pass the 70% oxygen/30% nitrogen specification. Spinning techniques and information about incorporating these fibers in fabric structures using wrapping materials of Beta Fiberglas, Nomex, and PBI were developed.
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The theoretical output of a ring core fluxgate sensor.
Demonstration that the output from a ring core sensor is directly proportional to the first time derivative of the product of dynamic permeability and magnetic intensity perturbation within the core caused by an external, uniform magnetic field. (Dynamic permeability is defined to be the slope of the hysteresis loop at a given point in time). Assuming that ellipsoidal shells can approximate the core, the demagnetization factor can be 'estimated' in the first order to be proportional to the first power of the quantity tape thickness (or number of wraps) divided by the core diameter. The constant of proportionality is determined from laboratory data. When an additional scale adjustment is applied to the resulting sensor output formula, the computed output tracks laboratory data for a range of sensor geometries.
Burger, J. R.↗
Hydrostatic equilibrium of hydromagnetic fields.
The condition for a hydromagnetic field to be in hydrostatic equilibrium is discussed. It is shown that if the topology of the wrapping pattern of lines of force of a non-force-free field around each other changes along the field, then the configuration cannot be in hydrostatic equilibrium. A general discussion is given, and several special cases are worked out to illustrate the general equilibrium requirement.
Yu, G.↗
Long life performance predictions of SiGe MHW-RTG.
Recent experimental investigations at JPL, Resalab and GGA are incorporated into an analytical model which predicts generator performance over long time periods. The important aging mechanisms considered are degradation in foil insulation conductivity due to reactions with Si sublimed from the hot shoe and SiO2 from the astroquartz layers; changes in hot shoe dimensions due to Si sublimation; changes in leg dimensions due to SiGe sublimation; baffling factors which are applied to the legs to correct the free sublimation model for various effects such as geometry, reactions with the astroquartz wrapping, and hot shoe Si generation; new bulk property changes due to dopant precipitation; and changes in radiation heat exchange due to gap streaming as leg material sublimes.
Caputo, R. S.↗
Solar array deployment from a spinning spacecraft
Cylindrical drum, wrapped with flexible solar array of solar cells mounted on Mylar sheet, is held by two end-fittings with cable (under tension) passing through axel of drum. Drum is held to end-fittings by axial cable through drum axel; drum is released for deployment when cable is cut at each end and end-fittings spring outward.
Carlin, A. H.↗
Impact resistance of composite fan blades
The resistance of current-design Pratt and Whitney Aircraft low aspect ratio advanced fiber reinforced epoxy matrix composite fan blades to foreign object damage (FOD) at STOL operating conditions was investigated. Five graphite/epoxy and five boron/epoxy wide chord fan blades with nickel plated stainless steel leading edge sheath protection were fabricated and impact tested. The fan blades were individually tested in a vacuum whirlpit under FOD environments. The FOD environments were typical of those encountered in service operations. The impact objects were ice balls, gravel, stralings and gelatin simulated birds. Results of the damage sustained from each FOD impact are presented for both the graphite boron reinforced blades. Tests showed that the present design composite fan blades, with wrap around leading edge protection have inadequate FOD impact resistance at 244 m/sec (800 ft/sec) tip speed, a possible STOL operating condition.
Premont, E. J.↗