DOE OSTI2019
In this report, 24-hour energy factor (EF) and first-hour draw rating (FHR) simulations were conducted on two heat pump water heater systems (HPWHs), one using a fin-and-tube evaporator and wrapped-tank condenser coil with D-shape tubes, and the other using a micro-channel evaporator and wrapped-tank condenser coil with microchannel tubes. Alternative refrigerants as drop-in replacements of R-134a were evaluated, including R-1234yf, R-1234ze(E), propane (R-290), R-450A and R-513A. The results are summarized below: 1.Microchannel heat exchangers can decrease the system charge down to 30% relative to fin-and-tube evaporator and wrapped-tank D tubes.2.Having the same contact surface area to the water tank and evaporator frontal flow area, the system using microchannel heat exchangers (MHXs) results in 5% efficiency degradation. Due to the very small cross-sectional flow area of a microchannel tube, MHXs tend to have multiple parallel tubes to restrict the refrigerant pressure drop. The parallel pattern can’t utilize the water temperature stratification as effectively as the D-shape tubes, which are arranged in one or two circuits and counter flow to the water stratification. 3.Refrigerant drop-in system simulations were conducted for R-1234yf, R-1234ze(E), propane, R450A and R513A in comparison to R-134a. Among the alternatives, propane has the largest volumetric capacity, which results in shortest HPWH run time and highest first-hour rating. Propane leads to the smallest energy factor because its largest volumetric capacity overloads the heat exchangers. R-1234ze(E) has the smallest volumetric capacity, highest energy factor, but smallest first-hour rating. R-1234yf, R-450A and R-513A achieve similar performance indices as R-134a. 4.Propane requires the least refrigerant mass (45% relative to R-134a). If a wrapped-tank microchannel condenser and microchannel evaporator are used, the required system charge can be limited below 150 grams, which makes it feasible to use propane for domestic HPWH.
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗