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NASA NTRS2016

Integrated Turbine Tip Clearance and Gas Turbine Engine Simulation

Gas turbine compressor and turbine blade tip clearance (i.e., the radial distance between the blade tip of an axial compressor or turbine and the containment structure) is a major contributing factor to gas path sealing, and can significantly affect engine efficiency and operational temperature. This paper details the creation of a generic but realistic high pressure turbine tip clearance model that may be used to facilitate active tip clearance control system research. This model uses a first principles approach to approximate thermal and mechanical deformations of the turbine system, taking into account the rotor, shroud, and blade tip components. Validation of the tip clearance model shows that the results are realistic and reflect values found in literature. In addition, this model has been integrated with a gas turbine engine simulation, creating a platform to explore engine performance as tip clearance is adjusted. Results from the integrated model explore the effects of tip clearance on engine operation and highlight advantages of tip clearance management.

gas path dynamics↗

NASA NTRS1989

A prediction of 3-D viscous flow and performance of the NASA low-speed centrifugal compressor

A prediction of the 3-D turbulent flow in the NASA Low-Speed Centrifugal Compressor Impeller has been made. The calculation was made for the compressor design conditions with the specified uniform tip clearance gap. The predicted performance is significantly worse than that predicted in the NASA design study. This is explained by the high tip leakage flow in the present calculation and by the different model adopted for tip leakage flow mixing. The calculation gives an accumulation for high losses in the shroud/pressure-side quadrant near the exit of the impeller. It also predicts a region of meridional backflow near the shroud wall. Both of these flow features should be extensive enough in the NASA impeller to allow detailed flow measurements, leading to improved flow modelling. Recommendations are made for future flow studies in the NASA impeller.

Moore, John↗

NASA NTRS1990

A prediction of 3-D viscous flow and performance of the NASA Low-Speed Centrifugal Compressor

A prediction of the three-dimensional turbulent flow in the NASA Low-Speed Centrifugal Compressor Impeller has been made. The calculation was made for the compressor design conditions with the specified uniform tip clearance gap. The predicted performance is significantly worse than that predicted in the NASA design study. This is explained by the high tip leakage flow in the present calculation and by the different model adopted for tip leakage flow mixing. The calculation gives an accumulation of high losses in the shroud/pressure-side quadrant near the exit of the impeller. It also predicts a region of meridional backflow near the shroud wall. Both of these flow features should be extensive enough in the NASA impeller to allow detailed flow measurements, leading to improved flow modeling. Recommendations are made for future flow studies in the NASA impeller.

Moore, John↗

NASA NTRS1979

Effect of number of probes and their orientation on the calculation of several compressor face distortion descriptors

A study was performed to determine the effects of the number and position of total pressure probes on the calculation of five compressor face distortion descriptors. This study used three sets of 320 steady state total pressure measurements that were obtained with a special rotating rake apparatus in wind tunnel tests of a mixed-compression inlet. The inlet was a one third scale model of the inlet on a YF-12 airplane, and it was tested in the wind tunnel at representative flight conditions at Mach numbers above 2.0. The study shows that large errors resulted in the calculation of the distortion descriptors even with a number of probes that were considered adequate in the past. There were errors as large as 30 and -50 percent in several distortion descriptors for a configuration consisting of eight rakes with five equal-area-weighted probes on each rake.

Stoll, F.↗

NASA NTRS1981

Computer program for aerodynamic and blading design of multistage axial-flow compressors

A code for computing the aerodynamic design of a multistage axial-flow compressor and, if desired, the associated blading geometry input for internal flow analysis codes is presented. Compressible flow, which is assumed to be steady and axisymmetric, is the basis for a two-dimensional solution in the meridional plane with viscous effects modeled by pressure loss coefficients and boundary layer blockage. The radial equation of motion and the continuity equation are solved with the streamline curvature method on calculation stations outside the blade rows. The annulus profile, mass flow, pressure ratio, and rotative speed are input. A number of other input parameters specify and control the blade row aerodynamics and geometry. In particular, blade element centerlines and thicknesses can be specified with fourth degree polynomials for two segments. The output includes a detailed aerodynamic solution and, if desired, blading coordinates that can be used for internal flow analysis codes.

Crouse, J. E.↗

NASA NTRS1985

Lightweight two-stroke cycle aircraft diesel engine technology enablement program, volume 1

An experimental Single Cylinder Test Engine Program is conducted to confirm the analytically projected performance of a two-stroke cycle diesel engine for aircraft applications. The test engine delivered 78kW indicated power from 1007cc displacement, operating at 3500 RPM on Schnuerle loop scavenged two-stroke cycle. Testing confirms the ability of a proposed 4-cylinder version of such an engine to reach the target power at altitude, in a highly turbocharged configuration. The experimental program defines all necessary parameters to permit design of a multicylinder engine for eventual flight applications; including injection system requirement, turbocharging, heat rejection, breathing, scavenging, and structural requirements. The multicylinder engine concept is configured to operate with an augmented turbocharger, but with no primary scavenge blower. The test program is oriented to provide a balanced turbocharger compressor to turbine power balance without an auxiliary scavenging system. Engine cylinder heat rejection to the ambient air has been significantly reduced and the minimum overall turbocharger efficiency required is within the range of commercially available turbochargers. Analytical studies and finite element modeling is made of insulated configurations of the engines - including both ceramic and metallic versions. A second generation test engine is designed based on current test results.

Freen, P. D.↗

NASA NTRS1957

Experimental evaluation of methods for improving diffuser-exit total-pressure profiles for a side-inlet model at Mach number 1.91

Distortion effects of the following model additions or changes were studied: (1) constant-area mixing lengths at the end of the subsonic diffuser, (2) screens with systematic variations in mesh and flow-area blockage, (3) bleeds slots on the inlet cowl, and (4) a simulated compressor hub. Data at a diffuser-exit Mach number of 0.36 are compared with data of a similar study at Mach 0.20. At the higher Mach number, the same length of constant-area mixing was less effective in reducing total-pressure distortions, while the use of screens was more effective.

Klann, John L↗

NASA NTRS2011

Simulating Ice Accretion Effects on Engine Performance

Develop a modeling tool that can be used to predict the onset of engine icing due to ice crystal ingestion. The tool will be capable of modeling the effects of ice build up as well as its effect on engine performance. Perform a parametric study of an engine with simulated ice blockage effects at altitude conditions. Using the tool, estimate the effect of blockage in the low pressure compressor due to ice buildup (accretion), and its effects on engine performance.

Jorgenson, Philip C. E.↗

NASA NTRS2004

Sabatier Carbon Dioxide Reduction Assembly Development for Closed Loop Water Recovery

The Sabatier Carbon Dioxide Reduction System (CRA) offers water recovery on a long duration space mission to reduce water resupply. Currently, NASA Johnson Space Center (JSC), NASA Marshall Space Flight Center (MSFC), Hamilton Sundstrand Space Systems International, Inc. (HSSSI), and Southwest Research Institute (SWRI) are working together to develop a Sabatier CRA for the International Space Station (ISS). This effort is being funded by the Office of Biological and Physical Research (Code U)/Advanced Life Support program which is administered by NASA JSC. The Sabatier CRA is the next step in closing the oxygen life support loop on future space missions. The Sabatier reaction combines the waste carbon dioxide (recovered from crew metabolism) with waste hydrogen (a byproduct of electrolysis to produce oxygen) to produce water and methane (CH4). On ISS, the methane would be vented overboard, however the methane can be utilized for propulsion during a planetary exploration mission. Based on a crew size of 7-equivalent people, the Sabatier CRA can produce as much a 2000 lb/year water. Use of the Sabatier CRA will significantly reduce the amount of water that needs to be resupplied to the ISS on a yearly basis, at a tremendous cost saving to the program. Additionally, by recycling this additional water, the Sabatier CRA enables additional launch capacity for science experiments to be brought up to the ISS. The NASA/Industry team noted above has been working to reduce technical risks associated with the Sabatier CRA system. To date the technical risks have been considerably reduced, bringing the Technology Readiness Level (TRL) from TRL 4 to TRL 5/6. In doing so, the team has developed the system schematic, system models, control scheme, produced engineering development unit (EDU) hardware, performed limited integration testing of the EDU's and verified system modeling through testing. Additionally, the system schematic has been evaluated for failure modes and hazards and had a successful technical review by the NASA Safety Board. The current focus is now related to development of the water/methane phase separator, liquid sensor and CO2 compressor piston seal life. The overall goal of the current effort is to bring the system up to a TRL6 by the end of GFY04. Although the Sabatier CRA is not currently baselined for use on the ISS, its benefits are significant enough such that volume within the Oxygen Generation System rack has been reserved for future installation. The value of the water the CRA recover will allow NASA the additional crew time and payload needed to pursue its mission of scientific research.

Smith, Frederick↗

NASA NTRS1975

Digital TV processing system

Two digital video data compression systems directly applicable to the Space Shuttle TV Communication System were described: (1) For the uplink, a low rate monochrome data compressor is used. The compression is achieved by using a motion detection technique in the Hadamard domain. To transform the variable source rate into a fixed rate, an adaptive rate buffer is provided. (2) For the downlink, a color data compressor is considered. The compression is achieved first by intra-color transformation of the original signal vector, into a vector which has lower information entropy. Then two-dimensional data compression techniques are applied to the Hadamard transformed components of this last vector. Mathematical models and data reliability analyses were also provided for the above video data compression techniques transmitted over a channel encoded Gaussian channel. It was shown that substantial gains can be achieved by the combination of video source and channel coding.

Source record↗

NASA NTRS1992

Development of the NASA-Ames low disturbance supersonic wind tunnel for transition research up to Mach 2.5

A unique, low-disturbance supersonic wind tunnel is being developed at NASA-Ames to support supersonic laminar flow control research at cruise Mach numbers of the High Speed Civil Transport (HSCT). The distinctive aerodynamic features of this new quiet tunnel will be a low-disturbance settling chamber, laminar boundary layers on the nozzle walls and steady supersonic diffuser flow. Furthermore, this new wind tunnel will operate continuously at uniquely low compression ratios (less than unity). This feature allows an existing non-specialist compressor to be used as a major part of the drive system. In this paper, we highlight activities associated with drive system development, the establishment of natural laminar flow on the test section walls, and instrumentation development for transition detection. Experimental results from an 1/8th-scale model of the supersonic wind tunnel are presented and discussed in association with theoretical predictions. Plans are progressing to build the full-scale wind tunnel by the end of 1993.

Wolf, Stephen W. D.↗

NASA NTRS1950

Equilibrium operating performance of axial-flow turbojet engines by means of idealized analysis

A method of predicting equilibrium operating performance of turbojet engines has been developed, with the assumption of simple model processes for the components. Results of the analysis are plotted in terms of dimensionless parameters comprising critical engine dimensions and over-all operating variables. This investigation was made of an engine in which the ratio of axial inlet-air velocity to compressor-tip velocity is constant, which approximates turbojet engines with axial-flow compressors. Experimental correlation of the theory with data from several existing axial-flow-type engines was good and showed close correlation between calculated and measured performance.

Sanders, John C↗

NASA NTRS1976

Reverse-thrust technology for variable-pitch fan propulsion systems

Tests conducted to develop the technology necessary to meet the unique reverse-thrust performance requirements of a variable pitch fan propulsion system are discussed. The losses and distortion associated with the air entering the fan and core compressor from the rear of the engine, the direction of fan blade pitch rotation for best reverse-thrust aeroacoustic performance, and engine response and operating characteristics during forward- to reverse-thrust transients are among the factors studied. The test results of several scale fan models as well as a full-size variable pitch fan engine are summarized. Results show the following: a flared exhaust nozzle makes a good reverse-thrust inlet; acceptable core inlet duct recovery and distortion levels in reverse flow were demonstrated; adequate thrust levels were achieved; forward- to reverse-thrust response time achieved was better than the goal; thrust and noise levels strongly favor reverse through feather pitch; and finally, flight-type inlets make the establishment of reverse flow more difficult.

Sagerser, D. A.↗

NASA NTRS1989

Plotting component maps in the Navy/NASA Engine Program (NNEP): A method and its usage

The Navy/NASA Engine Program (NNEP) and the new extended version which handles chemical equilibrium (NNEPEQ) are very general cycle analysis codes that have been used extensively to calculate design and off-design performance of a wide range of turbine engine cycles and configurations. Component maps are used to obtain the off-design engine performance and a matched engine cycle. This paper describes a method of plotting the scaled NNEP compressor and turbine maps as the user runs the NNEP code as well as plotting the operating line defined by all the cases that were computed in that particular NNEP run. Afterwards, an example demonstrates the use of this capability to help analyze an engine cycle model and then make improvements to that cycle.

Plencner, Robert M.↗

NASA NTRS1994

FPCAS2D user's guide, version 1.0

The FPCAS2D computer code has been developed for aeroelastic stability analysis of bladed disks such as those in fans, compressors, turbines, propellers, or propfans. The aerodynamic analysis used in this code is based on the unsteady two-dimensional full potential equation which is solved for a cascade of blades. The structural analysis is based on a two degree-of-freedom rigid typical section model for each blade. Detailed explanations of the aerodynamic analysis, the numerical algorithms, and the aeroelastic analysis are not given in this report. This guide can be used to assist in the preparation of the input data required by the FPCAS2D code. A complete description of the input data is provided in this report. In addition, four test cases, including inputs and outputs, are provided.

Bakhle, Milind A.↗

NASA NTRS2003

Towards an Automated Full-Turbofan Engine Numerical Simulation

The objective of this study was to demonstrate the high-fidelity numerical simulation of a modern high-bypass turbofan engine. The simulation utilizes the Numerical Propulsion System Simulation (NPSS) thermodynamic cycle modeling system coupled to a high-fidelity full-engine model represented by a set of coupled three-dimensional computational fluid dynamic (CFD) component models. Boundary conditions from the balanced, steady-state cycle model are used to define component boundary conditions in the full-engine model. Operating characteristics of the three-dimensional component models are integrated into the cycle model via partial performance maps generated automatically from the CFD flow solutions using one-dimensional meanline turbomachinery programs. This paper reports on the progress made towards the full-engine simulation of the GE90-94B engine, highlighting the generation of the high-pressure compressor partial performance map. The ongoing work will provide a system to evaluate the steady and unsteady aerodynamic and mechanical interactions between engine components at design and off-design operating conditions.

Reed, John A.↗

NASA NTRS1989

L2F and LDV velocimetry measurement and analysis of the 3-D flow field in a centrifugal compressor

The flow field in the Purdue Research Centrifugal Compressor is studied using a laser two-focus (L2F) velocimeter. L2F data are obtained which quantify: (1) the compressor inlet flow field; (2) the steady-state velocity field in the impeller blade passages; and (3) the flow field in the radial diffuser. The L2F data are compared with both laser Doppler velocimetry (LDV) data and predictions from three-dimensional inviscid and viscous flow models. In addition, a model is developed to calculate the effect on the measurement volume geometry of refraction by curved windows. Finally, the advantages and disadvantages of using the L2F for turbomachinery measurements is discussed in terms of measurement accuracy, ease of use, including sample time per correlated event and the ability to make measurements in regions of high noise due to stray radiation from wall reflections.

Fagan, John R., Jr.↗

NASA NTRS1985

Three dimensional flow phenomena in fluid machinery; Proceedings of the Winter Annual Meeting, Miami Beach, FL, November 17-22, 1985

For papers presented in this volume provide an overview of the latest developments in experimental measurements and analytical and numerical predictions of three-dimensional flows in fluid machinery. Topics discussed include three-dimensional cascade testing of turbine nozzles at high exit Mach number; the use of a secondary flow computation in the compressor design process; an experimental investigation of static propeller flow field; and calculation of three-dimensional boundary layers on rotating turbine blades. Papers are also presented on a three-dimensional solution method for turbomachinery analysis; analysis of rotational inviscid flows in curved passages; and a mathematical model for the analysis of fluid flow in a scroll.

Hamed, A.↗