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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

SUBTASK 3.12 – GASIFICATION, WARM-GAS CLEANUP, AND LIQUID FUELS PRODUCTION WITH ILLINOIS COAL

The goal of this project was to evaluate the performance of Illinois No. 6 coal blended with biomass in a small-scale entrained-flow gasifier and demonstrate the production of liquid fuels under three scenarios. The first scenario used traditional techniques for cleaning the syngas prior to Fischer–Tropsch (FT) synthesis, including gas sweetening with a physical solvent. In the second scenario, the CO2 was not removed from the gas stream prior to FT synthesis. In the third scenario, only warm-gas cleanup techniques were used, such that the feed gas to the FT unit contained both moisture and CO2. The results of the testing showed that the liquid fuels production from the FT catalyst was significantly hindered by the presence of moisture and CO2 in the syngas. Further testing would be needed to determine if this thermally efficient process is feasible with other FT catalysts. This subtask was funded through the EERC–U.S. Department of Energy (DOE) Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FC26-08NT43291. Nonfederal funding was provided by the Illinois Clean Coal Institute.

01 COAL, LIGNITE, AND PEAT↗

Multi-stage circulating fluidized bed syngas cooling

A method and apparatus for cooling hot gas streams in the temperature range 800.degree. C. to 1600.degree. C. using multi-stage circulating fluid bed (CFB) coolers is disclosed. The invention relates to cooling the hot syngas from coal gasifiers in which the hot syngas entrains substances that foul, erode and corrode heat transfer surfaces upon contact in conventional coolers. The hot syngas is cooled by extracting and indirectly transferring heat to heat transfer surfaces with circulating inert solid particles in CFB syngas coolers. The CFB syngas coolers are staged to facilitate generation of steam at multiple conditions and hot boiler feed water that are necessary for power generation in an IGCC process. The multi-stage syngas cooler can include internally circulating fluid bed coolers, externally circulating fluid bed coolers and hybrid coolers that incorporate features of both internally and externally circulating fluid bed coolers. Higher process efficiencies can be realized as the invention can handle hot syngas from various types of gasifiers without the need for a less efficient precooling step.

01 COAL, LIGNITE, AND PEAT↗

FatMan vs. LittleBoy: Scaling up Linear Algebraic Operations in Scale-out Data Platforms

Linear algebraic operations such as matrix manipulations form the kernel of many machine learning and other crucial algorithms. Scaling up as well as scaling out such algorithms are highly desirable to enable efficient processing over millions of data points. To this end, we present a matrix manipulation approach to effectively scale-up each node in a scale-out data parallel platform such as Apache Spark. Specifically, we enable hardware acceleration for matrix multiplications in a distributed Spark setup without user intervention. Our approach supports both dense and sparse distributed matrices, and provides flexible control of acceleration by matrix density. We demonstrate the benefit of our approach for generalized matrix multiplication operations over large matrices with up to four billion elements. To connect the effectiveness of our approach with machine learning applications, we performed Gramian matrix computation via generalized matrix multiplications. Our experiments show that our approach achieves more than 2x performance speed-up, and up to 96.1% computation improvement, compared to a state of the art Spark MLlib for dense matrices.

Lim, Seung-Hwan↗

Xenon collection method and system

A method and system for collecting xenon (Xe) is described. A microchannel heat exchanger is used in combination with a mechanical cooler and an absorbent. A combination of components makes up a Xe Collection Subsystem that is adapted for use in an efficient process for collecting, purifying, and measuring Xe isotopes collected from air as part of the International Monitoring System.

Hayes, James C.↗

Subtask 2.5 – Syngas Testing of NETL's Advanced Precombustion CO2 Capture Solvent

U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) on-site researchers have been examining and developing a novel solvent for precombustion capture that has the potential for improved performance and lower costs compared to Selexol™ and Rectisol®. In Subtask 2.5, the Energy & Environmental Research Center (EERC) conducted actual comparison tests on actual coal-derived syngas of a PEGDME (polyethylene glycol dimethyl ether) Selexol-type solvent and three other solvents provided by NETL. One was a new hybrid PEG–PDMS (poly[dimethylsiloxane]) solvent engineered by NETL. In addition, two commercially available chemicals that are projected to have good CO2 capture abilities were also selected for testing on actual coal-derived syngas. These tests were conducted in the EERC high-pressure fluid-bed gasifier (HPFBG) system utilizing an existing gas-sweetening absorption system (GSAS) to test the solvents. The four solvents tested were Solvent 1 – AGR II from Coastal Chemical Co., LLC, NETL Solvent 2 – XG-3229 Bis(methoxytriethyleneoxypropyl)hexamethyltrisiloxane, as manufactured by Gelast, Inc.; Solvent 3 – CASSH-1 (diethyl sebacate), procured from Sigma Aldrich; and Solvent 4 – TBP (tributyl phosphate), purchased from ThermoFisher Scientific. The solvents were all tested at a consistent syngas flow and composition at approximately 50 bar to make direct comparisons easier; two solvent flow rates which would bracket 90% CO2 capture; and, temperatures of 10°, 25°, 40°, and 55°C to determine the effects of temperature on CO2 uptake and CO2 to H2 selectivity. Figure E-1 shows the results for CO2 uptake and selectivity for the various solvents. These data show that the CO2 uptake for the Selexol-type solvent for the PEG-PDMS-3 and CASHH-1 solvents at higher operating temperatures around 40°C was better than the Selexol-type solvent was able to achieve at the lower operating temperature of 10°C. Selectivity of CO2 over H2 was at least as good as Selexol for the PEG-PDMS-3 solvent and even better than Selexol for the CASSH-1 solvent. The TBP solvent also displayed good CO2 uptake; however, CO2/H2 selectivity was worse than for the Selexol-type solvent. Operation of precombustion CO2 solvents at temperatures above ambient can provide a 2% process efficiency improvement along with a significant capital cost reduction since refrigeration and solvent dehydration equipment is not required. The excellent results from these tests warrant further longer-duration testing with one or both superior NETL-provided solvents to determine if longer-term exposure to any coal-derived syngas trace species may have an adverse impact on solvent performance. This project was funded through the EERC–DOE Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FE0024233.

01 COAL, LIGNITE, AND PEAT↗

Process Development for Plutonium-238 Production at Oak Ridge National Laboratory

The third chemical processing campaign conducted at Oak Ridge National Laboratory (ORNL) with irradiated neptunium oxide–aluminum cermet targets produced plutonium-238 oxide product meeting purity specifications for space power applications. This is a major step for the Plutonium-238 Supply Program toward reestablishing production. This summary highlights results to date and presents focus areas of current activities to improve process efficiency and to increase production rate.

DePaoli, David↗

Xenon collection method and system

A method and system for collecting xenon (Xe) is described. A microchannel heat exchanger is used in combination with a mechanical cooler and an absorbent. A combination of components makes up a Xe Collection Subsystem that is adapted for use in an efficient process for collecting, purifying, and measuring Xe isotopes collected from air as part of the International Monitoring System.

Hayes, James C.↗

Developing Nuclear Fuel Breeders for Fusion Reactors

The main goal of this project is to determine the best and most efficient process to produce Li4SiO4 so it can be used to breed tritium as fuel for fusion reactors to power the cities of tomorrow.

07 ISOTOPE AND RADIATION SOURCES↗

Radiological Degradation of Tetraoctyl Diglycolamide in n-Alkyl Solvents: Influence of Solvent Ionization Potential

Reprocessing of used nuclear fuel reduces the requirements for long-term storage repositories. Cost-efficient processes depend on knowledge of radiation effects, but gaps occur in understanding how radiation results in the degradation of fuel separation molecules. This project investigates the influence of different n-alkyl solvents on the radiolytic fragmentation behavior of N,N,N',N'-Tetraoctyl-3-oxapentane-1,5-diamide (TODGA), a promising ligand for extraction of the lanthanides and minor actinides from dissolved nuclear fuel. Findings from this work suggest a linkage between the ionization potential of the solvent and the degradation products observed in the resulting mass spectrum.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

SODA: a New Synthesis Infrastructure for Agile Hardware Design of Machine Learning Accelerators

Next generation systems, such as edge devices, will have to provide efficient processing of machine learning (ML) algorithms along several metrics, including energy, performance, area, and latency. However, the quickly evolving field of ML makes it extremely difficult to generate accelerators able to support a wide variety of algorithms. At the same time, designing accelerators in hardware description languages (HDLs) by hand is hard and time consuming, and does not allow quick exploration of the design space. This paper discusses the SODA synthesizer, an automated open source high-level ML framework-to-Verilog compiler targeting ML Application-Specific Integrated Circuits (ASICs) chiplets based on the LLVM infrastructure. The SODA synthesizers will allow implementing optimal designs by combining templated and fully tunable IPs and macros, and fully custom components generated through high-level synthesis. All these components will be provided through an extendable resource library, characterized with both commercial and open source logic design flows. Through a closed loop design space exploration engine, developers will be able to quickly explore their hardware designs along different dimension

Minutoli, Marco↗

PRECISE™ PREconfiguring and Controlling Inverter SEt-points: A Solution for Easy Solar Integration

PRECISE™ is a software solution for preconfiguring solar inverter settings. It can be used by utilities and system operators to efficiently process new inverter applications at much less the time and effort, and with greater precision for settings that optimize stability and energy savings. PRECISE has received an R&D 100 award, and has been used to dramatically cut wait times and labor costs for new residential solar installations.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Online Monitoring of Radiochemical Processing Streams for the Plutonium-238 Supply Program

Online monitoring with spectrophotometry is being developed to improve the timeliness of analytical measurements for the Plutonium-238 Supply Program at Oak Ridge National Laboratory. A commercially available online monitoring software was used to calculate and view process data in real time to help identify process deviations and optimize system performance. Monitoring detailed process data will improve processing efficiency and help technicians make decisions during hot-cell operations.

Sadergaski, Luke↗

Synthesis Methods for Nanoparticle Morphology Control in Energy Applications

Lightweight nano-composite materials, nano-coatings, nanocatalysts, nano-structured materials have demonstrated an ability to reduce emissions and maximize clean energy production. Nanoparticles play an important role in engineering and decarbonization for energy applications, and a wide range of nanoparticle synthesis methods have been developed to include those that enable control over particle morphology. The ability to control nanoparticle morphology allows the tailoring and improvement of material properties that will accelerate efforts towards lowering carbon emissions by developing advanced catalysts for carbon sequestration and will enhance energy efficient processes and technologies. Synthesis methods aimed towards shape control of nanoparticles have demonstrated an ability to form spheres, rods, flower-like shapes, cubes, plates, shells, and chiral geometries. Processing methods used to form these morphologies include microwave assisted synthesis, solvothermal, hydrothermal, and a wide range of capping agents. A discussion of a few of these methods is given along with results and applications.

36 MATERIALS SCIENCE↗

Role of Life Cycle Assessment in the Circular Economy

Industry leaders are increasingly turning to the circular economy to address a global need for reducing waste and reusing materials. Stakeholder pressure is mounting to establish better practices for more sustainable systems. Join your industry colleagues for an informative workshop to connect and accelerate standards development related to the circular economy of discarded manufacturing materials. The objective of the workshop is to develop a roadmap for ASTM technical standards to support the formation and engagement of manufacturers in a circular economy. Particular focus will be given to standards to support manufacturers in bringing their discarded materials into a mature materials marketplace as well as standards to measure and improve processing efficiencies resulting in reductions in discarded materials. The resulting roadmap will identify priorities for near-term standardization efforts. The roadmap will identify the necessary definitions for information flows supporting a sophisticate ecosystem for traceability and reuse of the materials. What is the role that life cycle assessment should have in setting manufacturing standards for applying circular economy strategies?

circular economy↗

Memory access response merging in a memory hierarchy

A system and method for efficiently processing memory requests are described. A computing system includes multiple compute units, multiple caches of a memory hierarchy and a communication fabric. A compute unit generates a memory access request that misses in a higher level cache, which sends a miss request to a lower level shared cache. During servicing of the miss request, the lower level cache merges identification information of multiple memory access requests targeting a same cache line from multiple compute units into a merged memory access response. The lower level shared cache continues to insert information into the merged memory access response until the lower level shared cache is ready to issue the merged memory access response. An intermediate router in the communication fabric broadcasts the merged memory access response into multiple memory access responses to send to corresponding compute units.

97 MATHEMATICS AND COMPUTING↗

Actinide Radiation Chemistry and Used Nuclear Fuel Reprocessing

Although the actinides boast many unique physical and chemical properties, their inherent susceptibility to radioactive decay—and subsequent consequences of radiation-induced chemistry—are what make them truly interesting and challenging elements to understand. From a closed nuclear fuel cycle perspective, the ability to predict and control the effects of actinide-driven radiolysis is critical for the design, development, and deployment of advanced used nuclear fuel reprocessing strategies and technologies. The absorption of ionizing radiation from actinide decay leads to the formation of a variety of transient and steady-state radicals, ions, and molecular radiolysis products that can lead to significant changes in a reprocessing solvent system’s physical and chemical properties, which ultimately limits that process’ efficiency and longevity. Presented here is an overview of recent advances in actinide radiation chemistry as it applied to used nuclear fuel reprocessing.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗

Accelerated Materials Deployment in Advanced Nuclear Power Plants

The purpose of this report is to begin the development of a maximally efficient process for licensing and deploying new materials in Advanced Non-Light-Water Reactors (ANLWRs). Some new materials that are to be used in some new plants are seen as possibly introducing risks, because our understanding of those new materials’ behavior in the conditions generated by some novel plant designs is less complete than our understanding of the behavior of materials with long use histories in existing designs. In these cases, an approved code/standard or a code case to support the use of these materials in the novel design’s safety case may not exist for the regulator to utilize as part of the licensing determination. This circumstance creates the potential for an extremely long licensing process for new designs using new materials. The present strategy is to show how to manage these risks proactively, in such a way as to permit licensing decisions to be made in a timely manner, based on this risk management process. The present report outlines the gaps in the current codes to support deployment and use of novel materials and begins the development of the necessary risk management framework that is focused on the subject materials issues; it is based on risk-informed in-service surveillance practices, carried out in such a way as to compensate for current limitations in our state of knowledge. This development will enable licensing and deployment of the subject materials, conditional on the proactive surveillance process to be established. While this report is occasioned by limitations in our knowledge of certain materials issues that may arise in advanced designs, in-service surveillance is always done in order to compensate for a lack of knowledge: if we knew that components were not already failed and not trending toward failure, we would not perform surveillance, even in current-generation plants (except that prescriptive requirements would force us to do so). What is different about the surveillance program discussed here is that the issues are newer and the relevant experience base is less complete, so the surveillance presently contemplated may need to measure new things and/or measure them more often than has been traditional for surveillance coupons. The present report is devoted to the risk management framework and applies American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, Division [1] to establish the structure of a protocol for carrying out the necessary surveillance. These documents are generic: they do not tell us how often to surveille, or what to surveille, or what to measure, but rather how to determine those things, given certain technical inputs. The Regulatory Development R&D Program [2] is currently developing the companion supporting technical basis for the materials surveillance technology that, when completed and validated, can be used by owner/operator and NRC to implement a materials degradation management program for ANLWRs. This report also outlines salient points of discussion, positive potential outcomes, and potential concerns from industry and the USNRC. These aspects of the report intend to inform future work to develop a proposed technical process for adoption by the industry and endorsement by the USNRC to allow developers to propose a risk informed and conservative approach for the use of materials where operating experience/data and codes and standards may not exist for use of a novel material in an operating reactor environment. Additionally, such a technology could be leveraged to potentially reduce part of the upfront materials data requirements from ongoing long-term materials testing so that early action on license application could be undertaken by NRC, in parallel with the continuation of long-term data collection. This could accelerate the schedule for a first-of-a-kind ANLWR deployment or a nth-of-a-kind new materials insertion for established ANLWR designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Towards a Circular Economy for PET Bottles in the US

The United States generates the most plastic waste of any country. Along with that GHG emissions from the global plastic economy are expected to increase to 15% of the global carbon budget by 2050. It is imperative that plastic recycling is made a reality to reduce both plastic pollution in the environment and GHG emissions. A portfolio of end-of-life strategies must be implemented to minimize environmental impacts and retain valuable plastic material, but it is challenging to compare options that generate products with different utility and lifetime. Plastic use reduction, reuse and recycling are thus increasingly important, but making informed policy and research decisions within this space can be challenging given the diverse range of available solutions. The novel analysis framework, Plastic Parallel Pathways Platform (4P) has been equipped with consequential life cycle assessment, techno-economic analysis, and a plastic circularity indicator to estimate the greenhouse gas (GHG) emissions, circularity, and cost of polyethylene terephthalate (PET) down-cycling to lower-quality resin, closed-loop recycling to food-grade PET bottles, up-cycling to fiber-reinforced plastic (FRP), and conversion to non-plastic products (electricity, oil) on a United States economy-wide basis. Integrating system dynamics into this robust plastics model that already incorporates techno-economics, circularity, and environmental impacts will enable identification of key bottlenecks between manufacturers, waste sorters, and reclaimers that currently prevent rapid decarbonization of the plastics economy. System dynamics (SD) explore the evolution of activities and technologies based on changed macro parameters such as plastic demand and supply, market shifts, and cross-sectoral interactions. This project particularly aims to explore the interplay between, waste collection, plastic waste sorting, recycling, and manufacturing, as well as the effect of plastic bale quality and plastic reuse initiatives on the surrounding process stages. This functionality will facilitate combinatory analysis in which a portfolio of end-of-life pathways are assessed simultaneously, with the exact makeup of that portfolio affected by parameters such as technology scales, resource constraints, and waste mitigation efforts. Integrating SD with the 4P framework enables analyzing the effect of increased revenue and reinvestment into improving process efficiencies, sorting and collection quantities. Through that, market effects of increased recycled resin availability can be studied for the plastics systems model for the US. The results will help identify technical or economic bottlenecks that currently limit efforts to decarbonize the U.S. plastics economy.

circular economy↗