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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

OVERFLOW Simulations of Space Shuttle Orbiter Reentry Based on As-Built Geometry

The Space Shuttle Orbiters Discovery and Endeavor have been digitally scanned to obtain outer mold line surfaces. Using these scans, the existing overset computational fluid dynamics (CFD) grid system will be modified by projecting the grid points to the scanned geometry. Simulations will be performed using the OVERFLOW solver and the results compared to previous OVERFLOW results on the theoretical geometry and the aerodynamic databook. The "bent airframe" term will be compared between the aerodynamic databook and the computations over a range of reentry conditions.

Ma, Edward C.↗

High-Energy Atmospheric Reentry Test Aerothermodynamic Analysis

This paper presents an assessment of the aerothermodynamic environment around an 8.3 meter High Energy Atmospheric Reentry Test (HEART) vehicle. This study generated twelve nose shape configurations and compared their responses at the peak heating trajectory point against the baseline nose shape. The heat flux sensitivity to the angle of attack variations are also discussed. The possibility of a two-piece Thermal Protection System (TPS) design at the nose is also considered, as are the surface catalytic affects of the aeroheating environment of such configuration. Based on these analyses, an optimum nose shape is proposed to minimize the surface heating. A recommendation is also made for a two-piece TPS design, for which the surface catalytic uncertainty associated with the jump in heating at the nose-IAD juncture is reduced by a minimum of 93%. In this paper, the aeroshell is assumed to be rigid and the inflatable fluid interaction effect is left for future investigations

Mazaheri, Alireza↗

Visualization of Capsule Reentry Vehicle Heat Shield Ablation Using Naphthalene PLIF

The Orion Multi-Purpose Crew Vehicle (MPCV) will use an ablative heat shield and improved understanding of the ablation process would be beneficial for design purposes. Given that ablation is a multi-physics process involving heat and mass transfer, codes aiming to predict heat shield ablation are in need of experimental data pertaining to the turbulent transport of ablation products for validation. At The University of Texas at Austin, a technique is being developed that uses planar laser-induced fluorescence (PLIF) of a low-temperature sublimating ablator (naphthalene) to visualize the transport of ablation products in a supersonic flow. Since ablation at reentry temperatures can be difficult to recreate in a laboratory setting it is desirable to create a limited physics problem and simulate the ablation process at relatively low temperature conditions using naphthalene. A scaled Orion MPCV model with a solid naphthalene heat shield has been tested in a Mach 5 wind tunnel at various angles of attack in the current work. PLIF imaging reveals the distribution of the ablation products as they are transported into the heat-shield boundary layer and over the capsule shoulders into the separated shear layer and backshell recirculation region. Visualizations of the capsule shear layer using both naphthalene PLIF and Schlieren imaging compared favorably. High concentrations of naphthalene in the capsule separated flow region, intermittent turbulent structures on the heat shield surface, and interesting details of the capsule shear layer structure were observed using the naphthalene PLIF technique. The capsule shear layer was also shown to generally appear to be more turbulent at lower angles of attack. Furthermore, the PLIF signal increased steadily over the course of a run indicating that during a wind tunnel run the model heated up and the rate of naphthalene ablation increased. The shear layer showed increasing signs of turbulence over the course of a wind tunnel run as well, likely because of the combination of increased surface roughness and surface blowing rate. PLIF imaging also detected regions with a relatively low concentration of naphthalene in the capsule backshell recirculation region that are most likely the result of cross-flow-induced vortices on the capsule afterbody.

Combs, Christopher S.↗

Processing Near-Infrared Imagery of the Orion Heatshield During EFT-1 Hypersonic Reentry

The Scientifically Calibrated In-Flight Imagery (SCIFLI) team captured high-resolution, calibrated, near-infrared imagery of the Orion capsule during atmospheric reentry of the EFT-1 mission. A US Navy NP-3D aircraft equipped with a multi-band optical sensor package, referred to as Cast Glance, acquired imagery of the Orion capsule's heatshield during a period when Orion was slowing from approximately Mach 10 to Mach 7. The line-of-sight distance ranged from approximately 65 to 40 nmi. Global surface temperatures of the capsule's thermal heatshield derived from the near-infrared intensity measurements complemented the in-depth (embedded) thermocouple measurements. Moreover, these derived surface temperatures are essential to the assessment of the thermocouples' reliance on inverse heat transfer methods and material response codes to infer the surface temperature from the in-depth measurements. The paper describes the image processing challenges associated with a manually-tracked, high-angular rate air-to-air observation. Issues included management of significant frame-to-frame motions due to both tracking jerk and jitter as well as distortions due to atmospheric effects. Corrections for changing sky backgrounds (including some cirrus clouds), atmospheric attenuation, and target orientations and ranges also had to be made. The image processing goal is to reduce the detrimental effects due to motion (both sensor and capsule), vibration (jitter), and atmospherics for image quality improvement, without compromising the quantitative integrity of the data, especially local intensity (temperature) variations. The paper will detail the approach of selecting and utilizing only the highest quality images, registering several co-temporal image frames to a single image frame to the extent frame-to-frame distortions would allow, and then co-adding the registered frames to improve image quality and reduce noise. Using preflight calibration data, the registered and averaged infrared intensity images were converted to surface temperatures on the Orion capsule's heatshield. Temperature uncertainties will be discussed relative to uncertainties of surface emissivity and atmospheric transmission loss. Comparison of limited onboard surface thermocouple data to the image derived surface temperature will be presented.

Spisz, Thomas S.↗

Infrared Observations of the Orion Capsule During EFT-1 Hypersonic Reentry

High-resolution infrared observations of the Orion capsule during its atmospheric reentry on December 5, 2015 were made from a US Navy NP-3D. This aircraft, equipped with a long-range optical sensor system, tracked the capsule from Mach 10 to 7 from a distance of approximately 60 nmi. Global surface temperatures of the capsule's thermal heatshield were derived from near infrared intensity measurements. The global surface temperature measurements complemented onboard instrumentation and were invaluable to the interpretation of the in-depth thermocouple measurements which rely on inverse heat transfer methods and material response codes to infer the desired surface temperature from the sub-surface measurements. The full paper will address the motivations behind the NASA Engineering Safety Center sponsored observation and highlight premission planning processes with an emphasis on aircraft placement, optimal instrument configuration and sensor calibrations. Critical aspects of mission operations coordinated from the NASA Johnson Spaceflight Center and integration with the JSC Flight Test Management Office will be discussed. A summary of the imagery that was obtained and processed to global surface temperature will be presented. At the capsule's point of closest approach relative to the imaging system, the spatial resolution was estimated to be approximately 15-inches per pixel and was sufficient to identify localized temperature increases associated with compression pad support hardware on the heatshield. The full paper will discuss the synergy of the quantitative imagery derived temperature maps with in-situ thermocouple measurements. Comparison of limited onboard surface thermocouple data to the image derived surface temperature will be presented. The two complimentary measurements serve as an example of the effective leveraging of resources to advance the understanding of high Mach number environments associated with an ablated heatshield and provide unique data for the validation of design tools and numerical flight simulation techniques. Collaborative opportunities and technology investments in support of planned observations of NASA's next Orion flight test in 2018 will be explored in the full manuscript.

Horvath, Thomas J.↗

Radiation Modeling for the Reentry of the Hayabusa Sample Return Capsule

Predicted shock-layer emission signatures during the reentry of the Japanese Hayabusa capsule are presented and compared with flight measurements conducted during an airborne observation mission in NASA's DC-8 Airborne Laboratory. For selected altitudes at 11 points along the flight trajectory of the capsule, lines of sight were extracted from flow field solutions computed using the in-house high-fidelity CFD code, DPLR. These lines of sight were used as inputs for the line-by-line radiation code NEQAIR, and emission spectra of the air plasma were computed in the wavelength range from 300 nm to 1600 nm, a range which covers all of the different experiments onboard the DC-8. In addition, the computed flow field solutions were post-processed with the material thermal response code FIAT, and the resulting surface temperatures of the heat shield were used to generate thermal emission spectra based on Planck radiation. Both spectra were summed and integrated over the flow field. The resulting emission at each trajectory point was propagated to the DC-8 position and transformed into incident irradiance to be finally compared with experimental data.

shock-layer radiation↗

Tracking and Recovery of the Low-Earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) Reentry Vehicle (RV)

The LOFTID mission launched from Vandenberg on Nov 10, 2022, and successfully demonstrated the reentry of a 6m diameter inflatable aeroshell from low Earth orbit. This paper will cover the design features implemented to enable recovery of the flight vehicle, and will discuss the splashdown calculations, in-flight tracking, recovery from the ocean, and post-flight inspection of the flight vehicle. To support recovery of the RV and ejected data recorder after splashdown, a recovery ship was pre-positioned near the predicted splashdown ellipse in the Pacific Ocean. The splashdown ellipse was repeatedly updated as launch approached. In-flight tracking included transmission from the RV of GPS data through both the Iridium satellite network and the LoRa direct RF link, along with IR video cameras on the recovery ship and airborne imagery from the SCIFLI Team. Using both the GPS data and the IR imagery, the recovery ship tracked down the RV, and deployed an inflatable boat to approach the RV and attach it to the ship’s crane, after which the RV was hoisted on board and secured in its GSE recovery stand. The ship then tracked down the ejected data recorder, which was also broadcasting its GPS data, and pulled it from the water. Once the ship returned to port, the RV was hoisted ashore for additional inspection, removal of the data recorders, and repackaging for shipment back to NASA Langley.

Robert A. Dillman↗

Tracking and Recovery of the LOFTID RV (Low-Earth Orbit Flight Test of an Inflatable Decelerator Reentry Vehicle)

The LOFTID mission launched from Vandenberg on Nov 10, 2022, and successfully demonstrated the reentry of a 6m diameter inflatable aeroshell from low Earth orbit. This paper will cover the design features implemented to enable recovery of the flight vehicle, and will discuss the splashdown calculations, in-flight tracking, recovery from the ocean, and post-flight inspection of the flight vehicle. To support recovery of the RV and ejected data recorder after splashdown, a recovery ship was pre-positioned near the predicted splashdown ellipse in the Pacific Ocean. The splashdown ellipse was repeatedly updated as launch approached. In-flight tracking included transmission from the RV of GPS data through both the Iridium satellite network and the LoRa direct RF link, along with IR video cameras on the recovery ship and airborne imagery from the SCIFLI Team. Using both the GPS data and the IR imagery, the recovery ship tracked down the RV, and deployed an inflatable boat to approach the RV and attach it to the ship’s crane, after which the RV was hoisted on board and secured in its GSE recovery stand. The ship then tracked down the ejected data recorder, which was also broadcasting its GPS data, and pulled it from the water. Once the ship returned to port, the RV was hoisted ashore for additional inspection, removal of the data recorders, and repackaging for shipment back to NASA Langley.

Robert A Dillman↗

EVAPORATIVE FILM COOLING FOR HYPERSONIC REENTRY VEHICLES

Evaporative film cooling on blunt nose models has been investigated in a 12″ × 12″ hypersonic blowdown wind tunnel at Mach number 7 with stagnation temperatures up to 2500 °R. Water as coolant was supplied continuously through orifices located near the stagnation point of a hemisphere-cylinder body (3 inch diameter) and a blunt cone with 10° half angle (base diameter 5.5 inches) forming an evaporating water film covering the body. This results in nearly uniform wall temperatures about 30 °R below the local boiling temperature of the water.

SPACE SCIENCE↗

Convective and radiative heat transfer during reentry and advanced techniques for their simulation

The use of shock tubes, ballistic ranges, and combinations thereof in simulation of convective and radiative heat loads has been described. The complementary nature and the highly independent techniques used in these facilities lend great strength to the research results where they agree. The shortcomings of these facilities are such that, if possible, both should be applied to important problems. When all-out performance is required, the combination of the two can clearly provide advantages. That these advantages are becoming more widely recognized is demonstrated by the construction of new faculties at Arnold Engineering Development Center and Boeing Company, Seattle, similar to those in service at Ames Research Center since the late 1950's.

Radiative Heat Transfer↗