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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

Experimental Results of Performance Tests on a Four-Port Wave Rotor

A series of tests has been performed on a four-port wave rotor suitable for use as a topping stage on a gas turbine engine, to measure the overall pressure ratio obtainable as a function of temperature ratio, inlet mass flow, loop flow ratio, and rotor speed. The wave rotor employed an open high pressure loop that is the high pressure inlet flow was not the air exhausted from the high pressure outlet, but was obtained from a separate heated source, although the mass flow rates of the two flows were balanced. This permitted the choice of a range of loop-flow ratios (i.e., ratio of high pressure flow to low pressure flow), as well as the possibility of examining the effect of mass flow imbalance. Imbalance could occur as a result of leakage or deliberate bleeding for cooling air. Measurements of the pressure drop in the high pressure loop were also obtained. A pressure ratio of 1.17 was obtained at a temperature ratio of 2.0, with an inlet mass flow of 0.6 lb/s. Earlier tests had given a pressure ratio of less than 1.12. The improvement was due to improved sealing between the high pressure and low pressure loops, and a modification to the movable end-wall which is provided to allow for rotor expansion.

Wilson, John↗

Structural Analysis of Load-Bearing Components in Mars Science Helicopter

The successful demonstration of powered flight on Mars by Ingenuity has led to the development of next generation Martian rotorcraft. As technology advances from a technology demonstrator to possible expanded planetary science investigations, the potential to fly a high payload carrying rotorcraft relies on the capability to analyze and validate the structural integrity of the vehicle in addition to the rotor aerodynamic performance. The Mars Science Helicopter (MSH), a next generation hexacopter concept, is one example of a proposed vehicle that would perform science independently of a land-based vehicle. To ensure the feasibility and viability of MSH mission performance, it is critical to mature the structural design for these vehicle concepts to bridge the gap between the best practices of the spacecraft and aircraft communities. MSH was analyzed under operational and 26G quasi-static launch loads with different rotor arm and fuselage designs. Structural analysis results showed that rotor arms could be stiffened for significantly improved structural performance with minimal mass penalty, while the rotorcraft frame exhibited a more complex relationship between mass and launch load stresses due to the mass-dependent launch loads.

Load-Bearing↗

Performance Evaluation of Reduced-Chord Rotor Blading as Applied to J73 Two-Stage Turbine

The multistage turbine from the J73 turbojet engine has previously been investigated with standard and with reduced-chord rotor blading in order to determine the individual performance characteristics of each configuration over a range of over-all pressure ratio and speed. Because both turbine configurations exhibited peak efficiencies of over 90 percent, and because both units had relatively wide efficient operating ranges, it was considered of interest to determine the performance of the first stage of the turbine as a separate component. Accordingly, the standard-bladed multistage turbine was modified by removing the second-stage rotor disk and stator and altering the flow passage so that the first stage of the unit could be operated independently. The modified single-stage turbine was then operated over a range of stage pressure ratio and speed. The single-stage turbine operated at a peak brake internal efficiency of over 90 percent at an over-all stage pressure ratio of 1.4 and at 90 percent of design equivalent speed. Furthermore, the unit operated at high efficiencies over a relatively wide operating range. When the single-stage results were compared with the multistage results at the design operating point, it was found that the first stage produced approximately half the total multistage-turbine work output.

Schurn, Harold J.↗

The free-wake computation of rotor-body flows

In this paper a method is described for predicting the compressible, free-wake, flow about a lifting rotor-body configuration. The method is an extension of a unique vorticity embedded full-potential method used to calculate free-wake rotor hover performance. An unusual feature of this method is that it obviates the requirement for multiple grids to treat the rotor-body problem. The approach used to treat the body is similar to that used to include the rotor wake in the full potential calculation. The body is modeled as a structured circulation sheet and the strength of this sheet is determined in an iterative manner. Initially the method is tested to compute the flow past simple isolated bodies like cylinders and spheres. After a comparison of these simple computations with exact solutions this procedure is included into the HELIX-I, free-wake rotor code, to compute the flow around a rotor mounted on a large whirl tower. The effects of the tower on rotor wake geometry and load distribution are presented.

Ramachandran, K.↗

Non-Contacting Finger Seals Static Performance Test Results at Ambient and High Temperatures

The non-contacting finger seal is an advanced seal concept with potential to reduce specific fuel consumption in gas turbine engines by 2 to 3 with little to no wear of the seal or rotor. Static performance tests and bind-up tests of eight different non-contacting finger seal configurations were conducted in air at pressure differentials up to 689.4 kPa and temperatures up to 922 K. Four of the seals tested were designed to have lift pads concentric to a herringbone-grooved rotor which generates hydrodynamic lift when rotating. The remaining seals were tested with a smooth rotor; one seal had a circumferential taper and one had an axial taper on the lift pad inner diameter to create hydrodynamic lift during rotation. The effects of the aft finger axial thickness and of the forward finger inner diameter on leakage performance were investigated as well and compared to analytical predictions.

rotors↗

Non-Contacting Finger Seals Static Performance Test Results at Ambient and High Temperatures

The non-contacting finger seal is an advanced seal concept with potential to reduce specific fuel consumption in gas turbine engines by 2 to 3 percent with little to no wear of the seal or rotor. Static performance tests and bind-up tests of eight different non-contacting finger seal configurations were conducted in air at pressure differentials up to 689.4 kPa and temperatures up to 922 K. Four of the seals tested were designed to have lift pads concentric to a herringbone-grooved rotor which generates hydrodynamic lift when rotating. The remaining seals were tested with a smooth rotor; one seal had a circumferential taper and one had an axial taper on the lift pad inner diameter to create hydrodynamic lift during rotation. The effects of the aft finger axial thickness and of the forward finger inner diameter on leakage performance were investigated as well and compared to analytical predictions.

static tests↗

Effect of buoyancy and power design parameters on hybrid airship performance

The effects of several design parameters on the performance of hybrid airships having rotors and propellers were examined with a simple mathematical model. The parameters included buoyancy ratio, Froude number, ratio of rotor power to total power, and rotor shaft tilt. Performance variations resulting from changes in these parameters were calculated, and are presented and discussed. Performance quantities included best climb rate, equivalent vehicle L/D, and maximum speed. Performance at all speeds between hover and maximum speed was found to be sensitive to power distribution between rotors and propellers, and to rotor shaft tilt.

Talbot, P. D.↗

Overview of the Novel Intelligent JAXA Active Rotor Program

The Novel Intelligent JAXA Active Rotor (NINJA Rotor) program is a cooperative effort between JAXA and NASA, involving a test of a JAXA pressure-instrumented, active-flap rotor in the 40- by 80-Foot Wind Tunnel at Ames Research Center. The objectives of the program are to obtain an experimental database of a rotor with active flaps and blade pressure instrumentation, and to use that data to develop analyses to predict the aerodynamic and aeroacoustic performance of rotors with active flaps. An overview of the program is presented, including a description of the rotor and preliminary pretest calculations.

Saito, Shigeru↗

Performance improvements with the free-tip rotor

A new rotor configuration called the free-tip rotor was investigated for its potential to improve helicopter forward-flight performance characteristics. This rotor differs from a conventional rotor only in the blade tip region. Free tip is self-adjusting in pitch with respect to the rest of the blade. With this capability, the resulting pitch motion generated a more uniform airload distribution around the azimuth. Computer math models were used to compare performance characteristics of the free-tip rotor with those of a conventional rotor operating at flight speeds from 130 to 160 knots. The free-tip rotor is shown to improve cruise L/DE by at least 22%.

Stroub, R. H.↗

Effect of high rotor pressure-surface diffusion on performance of a transonic turbine

The subject turbine was investigated to determine the effect of high rotor pressure-surface diffusion on turbine performance. A comparison of the subject turbine with the most efficient transonic turbine in the present series of investigations showed that the efficiency of the subject turbine was almost as high, the suction-surface diffusion parameter was about the same, and the solidity was reduced by 36 percent. Because the loss per blade increased greatly with an increase in pressure-surface diffusion, the latter is also considered to be an important design consideration.

Miser, James W↗

Time-Accurate Computational Fluid Dynamics Analysis of a Supersonic Turbine to Assess Structural Mode Excitation

Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.

M.V. Fischels↗

Time-Accurate Computational Fluid Dynamics Analysis of a Supersonic Turbine to Assess Structural Mode Excitation

Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.

M V Fischels↗

Mars Helicopter Ingenuity Rotor Geometry

The NASA Mars Helicopter Ingenuity performed its maiden flight on April 19, 2021, and opened new possibilities for planetary exploration. Ingenuity has ended its mission after experiencing an anomaly during its 72nd flight on January 18, 2024. Due to the low density and low temperature of the surface atmosphere on Mars, significant challenges must be overcome to achieve aerodynamic performance. The low density of the Martian atmosphere and the relatively small-scale rotor result in flows with very low Reynolds number, reducing the lifting force and lifting efficiency, respectively. Until recently, compressible flow at Reynolds numbers around Re = 10,000 was of moderate practical interest but with the success of Ingenuity, the aerodynamic regime is appreciating considerable attention. The purpose of this report is to document the geometry (planform, twist, and airfoils) of the Mars Helicopter rotor, for use in future research on rotor performance in the Mars atmosphere.

Mars↗

A Sequential Shifting Algorithm for Variable Rotor Speed Control

A proof of concept of a continuously variable rotor speed control methodology for rotorcraft is described. Variable rotor speed is desirable for several reasons including improved maneuverability, agility, and noise reduction. However, it has been difficult to implement because turboshaft engines are designed to operate within a narrow speed band, and a reliable drive train that can provide continuous power over a wide speed range does not exist. The new methodology proposed here is a sequential shifting control for twin-engine rotorcraft that coordinates the disengagement and engagement of the two turboshaft engines in such a way that the rotor speed may vary over a wide range, but the engines remain within their prescribed speed bands and provide continuous torque to the rotor; two multi-speed gearboxes facilitate the wide rotor speed variation. The shifting process begins when one engine slows down and disengages from the transmission by way of a standard freewheeling clutch mechanism; the other engine continues to apply torque to the rotor. Once one engine disengages, its gear shifts, the multi-speed gearbox output shaft speed resynchronizes and it re-engages. This process is then repeated with the other engine. By tailoring the sequential shifting, the rotor may perform large, rapid speed changes smoothly, as demonstrated in several examples. The emphasis of this effort is on the coordination and control aspects for proof of concept. The engines, rotor, and transmission are all simplified linear models, integrated to capture the basic dynamics of the problem.

Litt, Jonathan S.↗

Investigation Of Tapered Tension/Torsion Strap

Tapered strap provides more torque than parallel one. Report describes theoretical and experimental-investigation of simplified model of tension/torsion strap. Proposed for use in helicopter rotor blade to hold otherwise freely pitching blade tip inward against centrifugal force and to apply torque about pitch axis to regulate pitching motions of tip. Intended to improve aerodynamic performances of rotors and to reduce vibrations.

Louie, Alexander↗

General purpose research rotor

An analytical study, under a NASA contract, is performed on an advanced flight research rotor (four-bladed, 54 ft in diameter, with bearingless rotor retention characteristics) to determine the sensitivity of total rotor characteristics such as vibratory hub loads, rotor horsepower, and blade loads, to parametric variability of the rotor configuration. The sensitivity of the rotor to various combinations of blade planform taper, percent of blade span that is tapered, tip sweep angle, built-in-twist, and torsional frequency is determined for specific configurations by randomly selecting combinations of these parameters. Characteristics of other intermediate rotor configurations are determined by a regression analysis. The results show that a wide range of rotor total performance characteristics can be obtained for a rotor trimmed to the same flight conditions. The regression equations predict total performance of the rotor very well and appear to be a useful analytical tool for rotor design optimization. Figures showing the results of the various tests are given along with a table of the regression coefficients.

Jones, R.↗