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The non-contacting finger seal is an advanced seal concept with potential to reduce specific fuel consumption in gas turbine engines by 2 to 3 percent with little to no wear of the seal or rotor. Static performance tests and bind-up tests of eight different non-contacting finger seal configurations were conducted in air at pressure differentials up to 689.4 kPa and temperatures up to 922 K. Four of the seals tested were designed to have lift pads concentric to a herringbone-grooved rotor which generates hydrodynamic lift when rotating. The remaining seals were tested with a smooth rotor; one seal had a circumferential taper and one had an axial taper on the lift pad inner diameter to create hydrodynamic lift during rotation. The effects of the aft finger axial thickness and of the forward finger inner diameter on leakage performance were investigated as well and compared to analytical predictions.
The effects of several design parameters on the performance of hybrid airships having rotors and propellers were examined with a simple mathematical model. The parameters included buoyancy ratio, Froude number, ratio of rotor power to total power, and rotor shaft tilt. Performance variations resulting from changes in these parameters were calculated, and are presented and discussed. Performance quantities included best climb rate, equivalent vehicle L/D, and maximum speed. Performance at all speeds between hover and maximum speed was found to be sensitive to power distribution between rotors and propellers, and to rotor shaft tilt.
The Novel Intelligent JAXA Active Rotor (NINJA Rotor) program is a cooperative effort between JAXA and NASA, involving a test of a JAXA pressure-instrumented, active-flap rotor in the 40- by 80-Foot Wind Tunnel at Ames Research Center. The objectives of the program are to obtain an experimental database of a rotor with active flaps and blade pressure instrumentation, and to use that data to develop analyses to predict the aerodynamic and aeroacoustic performance of rotors with active flaps. An overview of the program is presented, including a description of the rotor and preliminary pretest calculations.
A new rotor configuration called the free-tip rotor was investigated for its potential to improve helicopter forward-flight performance characteristics. This rotor differs from a conventional rotor only in the blade tip region. Free tip is self-adjusting in pitch with respect to the rest of the blade. With this capability, the resulting pitch motion generated a more uniform airload distribution around the azimuth. Computer math models were used to compare performance characteristics of the free-tip rotor with those of a conventional rotor operating at flight speeds from 130 to 160 knots. The free-tip rotor is shown to improve cruise L/DE by at least 22%.
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The subject turbine was investigated to determine the effect of high rotor pressure-surface diffusion on turbine performance. A comparison of the subject turbine with the most efficient transonic turbine in the present series of investigations showed that the efficiency of the subject turbine was almost as high, the suction-surface diffusion parameter was about the same, and the solidity was reduced by 36 percent. Because the loss per blade increased greatly with an increase in pressure-surface diffusion, the latter is also considered to be an important design consideration.
Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.
Gas turbines can experience significant unsteady loading during operation which can cause damage such as blade cracking or bearing wear. While computational fluid dynamics (CFD) modeling of full three-dimensional gas turbine flow to verify meanline design performance is standard practice within the industry, the use of time-accurate CFD makes it possible to assess the unsteady loading which can be especially problematic at operating conditions where unsteady fluid loading aligns with structural modes. The Fluid Dynamics branch (ER42) at NASA Marshall Space Flight Center has developed a time-accurate CFD analysis methodology using the unstructured, density-based, Loci-CHEM solver which is capable of simulating the relative motion required for turbomachinery applications through sliding interface meshes. The highly-parallel unstructured solver allows for full three-dimensional, time-accurate simulation of turbines including upstream and downstream components such as manifolds, nozzles, and stators, any of which could excite a turbine structural mode. Recently, Loci-CHEM was used to analyze the FASTRAC supersonic turbine to assess the loading on the rotor. Overall performance and time-averaged loading on the rotor was computed, including the axial force over the entire rotor disk which is required for force balance calculations on the turbopump. The FASTRAC turbine has supersonic nozzles upstream of the rotor that result in significant unsteady loading on the rotor blades at multiples of the nozzle pass frequency. The unsteady blade pressure loading was decomposed into the frequency domain for direct use in structural forced response analysis. Utilizing this type of CFD analysis coupled with structural analysis has proven to be a valuable tool in identifying structural modes that are being excited by unsteady fluid loading.
The NASA Mars Helicopter Ingenuity performed its maiden flight on April 19, 2021, and opened new possibilities for planetary exploration. Ingenuity has ended its mission after experiencing an anomaly during its 72nd flight on January 18, 2024. Due to the low density and low temperature of the surface atmosphere on Mars, significant challenges must be overcome to achieve aerodynamic performance. The low density of the Martian atmosphere and the relatively small-scale rotor result in flows with very low Reynolds number, reducing the lifting force and lifting efficiency, respectively. Until recently, compressible flow at Reynolds numbers around Re = 10,000 was of moderate practical interest but with the success of Ingenuity, the aerodynamic regime is appreciating considerable attention. The purpose of this report is to document the geometry (planform, twist, and airfoils) of the Mars Helicopter rotor, for use in future research on rotor performance in the Mars atmosphere.
A proof of concept of a continuously variable rotor speed control methodology for rotorcraft is described. Variable rotor speed is desirable for several reasons including improved maneuverability, agility, and noise reduction. However, it has been difficult to implement because turboshaft engines are designed to operate within a narrow speed band, and a reliable drive train that can provide continuous power over a wide speed range does not exist. The new methodology proposed here is a sequential shifting control for twin-engine rotorcraft that coordinates the disengagement and engagement of the two turboshaft engines in such a way that the rotor speed may vary over a wide range, but the engines remain within their prescribed speed bands and provide continuous torque to the rotor; two multi-speed gearboxes facilitate the wide rotor speed variation. The shifting process begins when one engine slows down and disengages from the transmission by way of a standard freewheeling clutch mechanism; the other engine continues to apply torque to the rotor. Once one engine disengages, its gear shifts, the multi-speed gearbox output shaft speed resynchronizes and it re-engages. This process is then repeated with the other engine. By tailoring the sequential shifting, the rotor may perform large, rapid speed changes smoothly, as demonstrated in several examples. The emphasis of this effort is on the coordination and control aspects for proof of concept. The engines, rotor, and transmission are all simplified linear models, integrated to capture the basic dynamics of the problem.
Tapered strap provides more torque than parallel one. Report describes theoretical and experimental-investigation of simplified model of tension/torsion strap. Proposed for use in helicopter rotor blade to hold otherwise freely pitching blade tip inward against centrifugal force and to apply torque about pitch axis to regulate pitching motions of tip. Intended to improve aerodynamic performances of rotors and to reduce vibrations.
An analytical study, under a NASA contract, is performed on an advanced flight research rotor (four-bladed, 54 ft in diameter, with bearingless rotor retention characteristics) to determine the sensitivity of total rotor characteristics such as vibratory hub loads, rotor horsepower, and blade loads, to parametric variability of the rotor configuration. The sensitivity of the rotor to various combinations of blade planform taper, percent of blade span that is tapered, tip sweep angle, built-in-twist, and torsional frequency is determined for specific configurations by randomly selecting combinations of these parameters. Characteristics of other intermediate rotor configurations are determined by a regression analysis. The results show that a wide range of rotor total performance characteristics can be obtained for a rotor trimmed to the same flight conditions. The regression equations predict total performance of the rotor very well and appear to be a useful analytical tool for rotor design optimization. Figures showing the results of the various tests are given along with a table of the regression coefficients.
An experimental program using a commercially available remotely controlled model helicopter in the Texas A&M University (TAMU) subsonic wind tunnel has been conducted to investigate the performance degradation resulting from the simulated formation of ice on the leading edge of the main rotor blades in both hover and forward flight. The rotor blades utilized a NACA 0012 airfoil with a 2.5-in. constant chord. A generic ice shape derived from a predetermined natural ice condition was applied to the 53.375-in.-diameter main rotor, and thrust and torque coefficients were measured for the main rotor as functions of velocity, main rotor rpm, fuselage angle of incidence, collective pitch angle, and spanwise extent of icing. The model helicopter test exhibited significant performance degradation of the main rotor when generic ice was added. An increase of approximately 150 percent in torque coefficient to maintain a constant thrust coefficient was noted when generic ice had been applied to the 85 percent rotor radial location. Also, considerable additional degradation occurred when generic ice was applied to the 100 percent rotor radial location, as compared with the 85 percent simulated ice performance values, indicating the sensitivity of the rotor tip region.
The relationship between global performance of a typical helicopter and the airfoil environment, as represented by the airfoil angles of attack and Mach number, has been examined using the comprehensive analysis CAMRAD II. A general correspondence is observed between global performance parameters, such as rotor L/D, and airfoil performance parameters, such as airfoil L/D, the drag bucket boundaries, and the divergence Mach number. Effects of design parameters such as blade twist and rotor speed variation have been examined and, in most cases, improvements observed in global performance are also observed in terms of airfoil performance. The relations observed between global Performance and the airfoil environment suggests that the emphasis in airfoil design should be for good L/D, while the maximum lift coefficient performance is less important.
An analytical formulation of optimum rotor interdisciplinary design is presented. A finite-state aeroelastic rotor model, coupling generalized dynamic wake with blade finite elements, is applied to perform the optimum rotor blade design for improved aerodynamic performance and vehicle vibration, while a feasible direction nonlinear optimizer, CONMIN, provides the optimization algorithm. The approach features a systematic rotor aeroelastic model which offers an efficient analytical tool, and retains necessary aerodynamic and blade dynamic building blocks for a sufficient rotor dynamic response analysis. The formulation is well suited for an efficient design sensitivity computation without resorting to finite difference, and thus provides a practical design tool. The results show improved rotor aerodynamic performance and reduced hub vibratory loads for the optimized blade as compared to the advanced rotor of reference design.
Secondary-flow phenomena in stator and rotor-blade rows and their effect on turbine performance
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