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At least 433 records · Page 24

Aeroservoelastic and Structural Dynamics Research on Smart Structures Conducted at NASA Langley Research Center

An overview of smart structures research currently underway at the NASA Langley Research Center in the areas of aeroservoelasticity and structural dynamics is presented. Analytical and experimental results, plans, potential technology pay-offs, and challenges are discussed. The goal of this research is to develop the enabling technologies to actively and passively control aircraft and rotorcraft vibration and loads using smart devices. These enabling technologies and related research efforts include developing experimentally-validated finite element and aeroservoelastic modeling techniques; conducting bench experimental tests to assess feasibility and understand system trade-offs; and conducting large-scale wind- tunnel tests to demonstrate system performance. The key aeroservoelastic applications of this research include: active twist control of rotor blades using interdigitated electrode piezoelectric composites and active control of flutter, and gust and buffeting responses using discrete piezoelectric patches. In addition, NASA Langley is an active participant in the DARPA/ Air Force Research Laboratory/ NASA/ Northrop Grumman Smart Wing program which is assessing aerodynamic performance benefits using smart materials. Keywords: aeroelasticity, smart structures, piezoelectric actuators, active fiber composites, rotorcraft, buffet load alleviation, individual blade control, aeroservoelasticity, shape memory alloys, damping augmentation, piezoelectric power consumption

McGowan, Anna-Maria Rivas↗

Aeroservoelastic and Structural Dynamics Research on Smart Structures Conducted at NASA Langley Research Center

An overview of smart structures research currently underway at the NASA Langley Research Center in the areas of aeroservoelasticity and structural dynamics is presented. Analytical and experimental results, plans, potential technology pay-offs, and challenges are discussed. The goal of this research is to develop the enabling technologies to actively and passively control aircraft and rotorcraft vibration and loads using smart devices. These enabling technologies and related research efforts include developing experimentally-validated finite element and aeroservoelastic modeling techniques; conducting bench experimental tests to assess feasibility and understand system trade-offs; and conducting large-scale wind tunnel tests to demonstrate system performance. The key aeroservoelastic applications of this research include: active twist control of rotor blades using interdigitated electrode piezoelectric composites and active control of flutter, and gust and buffeting responses using discrete piezoelectric patches. In addition, NASA Langley is an active participant in the DARPA/Air Force Research Laboratory/NASA/Northrop Grumman Smart Wing program which is assessing aerodynamic performance benefits using smart materials.

McGowan, Anna-Maria Rivas↗

Actuation Using Piezoelectric Materials: Application in Augmenters, Energy Harvesters, and Motors

Piezoelectric actuators are used in many manipulation, movement, and mobility applications as well as transducers and sensors. When used at the resonance frequencies of the piezoelectric stack, the actuator performs at its maximum actuation capability. In this Space Grant internship, three applications of piezoelectric actuators were investigated including hammering augmenters of rotary drills, energy harvesters, and piezo-motors. The augmenter shows improved drill performance over rotation only. The energy harvesters rely on moving fluid to convert mechanical energy into electrical power. Specific designs allow the harvesters more freedom to move, which creates more power. The motor uses the linear movement of the actuator with a horn applied to the side of a rotor to create rotational motion. Friction inhibits this motion and is to be minimized for best performance. Tests and measurements were made during this internship to determine the requirements for optimal performance of the studied mechanisms and devices.

drills↗

Laser anemometer measurements in a transonic axial-flow fan rotor

Laser anemometer surveys were made of the 3-D flow field in NASA rotor 67, a low aspect ratio transonic axial-flow fan rotor. The test rotor has a tip relative Mach number of 1.38. The flowfield was surveyed at design speed at near peak efficiency and near stall operating conditions. Data is presented in the form of relative Mach number and relative flow angle distributions on surfaces of revolution at nine spanwise locations evenly spaced from hub to tip. At each spanwise location, data was acquired upstream, within, and downstream of the rotor. Aerodynamic performance measurements and detailed rotor blade and annulus geometry are also presented so that the experimental results can be used as a test case for 3-D turbomachinery flow analysis codes.

Strazisar, Anthony J.↗

Aerodynamic performance of a supersonic throughflow fan stage

The NASA LeRC has begun a program to design, analyze, build, and test a fan stage that can operate with supersonic axial velocities throughout the stage. This report presents the results from the initial experimental evaluation of the supersonic throughflow fan stage. The stage was tested with flows at subsonic and supersonic inlet axial Mach numbers and with rotor speeds at 40 to 100 percent of design speed. Overall performance as well as detailed performance obtained from radially and circumferentially traversing probes downstream of the stator vanes is presented. At the design rotor tip speed of 1500 ft/s and the design Mach number of 2.0, the measured overall pressure ratio was 2.22, and the corresponding adiabatic efficiency was 0.694. Transition from subsonic to supersonic flow was successfully demonstrated at 75, 90, and 100 percent of design speed. In that speed range, the stage 'unstart' (transition from supersonic to subsonic inlet axial conditions) occurred at an inlet axial Mach number of about 1.36, which corresponds to the Mach number at which the stage started.

Royce D Moore↗

Hovering Performance of a Helicopter Rotor Using NACA 8-H-12 Airfoil Sections

A helicopter rotor employing an NACA 8-H-12 airfoil section has been tested on the Langley helicopter test tower. Two blade surface conditions were investigated, first with a filled blade which was within 0.002 inch of true airfoil shape obtained by use of plastic filler, and second with the filler removed resulting in a surface condition within 0.020 inch of true airfoil shape. Tests were conducted for the two sur-face conditions at a tip speed of 455 feet per second and over a tip-speed range from 455 to 650 feet per second for the blades with filler removed. The NACA 8-H-12 blades with the filled surface showed an aver-age reduction of 6 to 7 percent in total torque coefficients.

Robert D Powell, Jr↗

Detailed measurements in the SSME high pressure fuel turbine with smooth rotor blades

Several tests of the Rocketdyne configuration of the Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) Turbine have been completed in the Turbine Test Equipment (TTE) at Marshall Space Flight Center. The tests involved using scaled performance parameters and model measurements to predict the performance of the turbine. The overall performance has been the primary objective of the tests to date, but more detailed measurements are also of interest. During the most recent test of the Rocketdyne configuration of the HPFTP turbine with smooth rotor blades, several different measurement techniques were used to study the turbine inlet and exit velocity profiles, boundary layer thicknesses, turbulence intensities, etc. Data has been obtained using various hot film probes and three-hole cobra probes. Laser Velocimeter measurements were also made. The test plan and test data will be presented and discussed as well as lessons learned on how to obtain the various types of data.

Hudson, Susan T.↗

Near-Field Acoustic Power Level Analysis of F31/A31 Open Rotor Model at Simulated Cruise Conditions, Technical Report II

Near-field acoustic power level analysis of F31A31 open rotor model has been performed to determine its noise characteristics at simulated cruise flight conditions. The non-proprietary parts of the test data obtained from experiments in the 8x6 supersonic wind tunnel were provided by NASA-Glenn Research Center. The tone and broadband components of total noise have been separated from raw test data by using a new data analysis tool. Results in terms of sound pressure levels, acoustic power levels, and their variations with rotor speed, freestream Mach number, and input shaft power, with different blade-pitch setting angles at simulated cruise flight conditions, are presented and discussed. Empirical equations relating models acoustic power level and input shaft power have been developed. The near-field acoustic efficiency of the model at simulated cruise conditions is also determined. It is hoped that the results presented in this work will serve as a database for comparison and improvement of other open rotor blade designs and also for validating open rotor noise prediction codes.

Broadband↗

A Wind Tunnel Investigation of a Small Scale Tiltrotor Model in Descending Flight

A small-scale tiltrotor model was tested in the 7-by 10-foot Wind Tunnel at NASA Ames Research Center, with the goal of better understanding Vortex Ring State (VRS) effects on tiltrotor aircraft. Test objectives were to obtain performance data of a tiltrotor model over a wide range of descent conditions, to explore the effects of sideslip at these descent conditions, and to investigate the validity of using a single-rotor with a physical image plane to simulate dual rotor performance characteristics. The model consisted of a pair of 2-bladed teetering rotors with untwisted, 11.125-inch diameter, rectangular planform blades. Model configuration variations included a dual-rotor, an isolated-rotor, and a single-rotor with a physical image plane. Rotor performance data were obtained for the dual-rotor configuration operating over a wide range of descent and sideslip conditions. Isolated-rotor and single-rotor with image plane configurations were tested over an abbreviated range of descent conditions. Results of this investigation are presented and show mean thrust reductions in the region of VRS for each model configuration. In comparison with the dual-rotor configuration, the isolated-rotor and single-rotor with image plane configurations produced thrust results similar in trend but different in magnitude.

Abrego, Anita I.↗

Some observations of the effects of radial distortions on performance of a transonic rotating blade row

A single rotating blade row was tested with two magnitudes of tip radial distortion and two magnitudes of hub radial distortion imposed on the inlet flow. The rotor was about 50 centimeters (20 in.) in diameter and had a design operating tip speed of approximately 420 meters per second (1380 ft/sec). Overall performance at 60, 80, and 100 percent of equivalent design speed generally showed a decrease (compared to undistorted flow) in rotor stall margin with tip radial distortion but no change, or a slight increase, in rotor stall margin with hub radial distortion. At design speed there was a decrease in rotor overall total pressure ratio and choke flow with all inlet flow distortions. Radial distributions of blade element parameters are presented for selected operating conditions at design speed.

Sandercock, D. M.↗

Effects of vibration and shock on the performance of gas-bearing space-power Brayton cycle turbomachinery. Part 4: Suppression of rotor-bearing system vibrations through flexible bearing support damping

A bearing damper, operating on the support flexure of a pivoted pad in a tilting-pad type gas-lubricated journal bearing, has been designed, built, and tested under externally-applied random vibrations. The NASA Brayton Rotating Unit (BRU), a 36,000 rpm, 10-Kwe turbogenerator had previously been subjected in the MTI Vibration Test Laboratory to external random vibrations, and vibration response data had been recorded and analyzed for amplitude distribution and frequency content at a number of locations in the machine. Based on data from that evaluation, a piston-type damper was designed and developed for each of the two flexibly-supported journal bearing pads (one in each of the two three-pad bearings). A modified BRU, with dampers installed, has been re-tested under random vibration conditions. Root-mean-square vibration amplitudes were determined from the test data, and displacement power spectral density analyses have been performed. Results of these data reduction efforts have been compared with vibration tolerance limits. Results of the tests indicate significant reductions in vibration levels in the bearing gas-lubricant films, particularly in the rigidly-mounted pads. The utility of the gas-lubricated damper for limiting rotor-bearing system vibrations in high-speed turbomachinery has thus been demonstrated.

Tessarzik, J. M.↗

Testing of Two-Speed Transmission Configurations for Use in Rotorcraft

Large civil tiltrotors have been identified to replace regional airliners over medium ranges to alleviate next-generation air traffic. Variable rotor speed for these vehicles is required for efficient high-speed operation. Two-speed drive system research has been performed to support these advanced rotorcraft applications. Experimental tests were performed on two promising two-speed transmission configurations. The offset compound gear (OCG) transmission and the dual star/idler (DSI) planetary transmission were tested in the NASA Glenn Research Center variable-speed transmission test facility. Both configurations were inline devices with concentric input and output shafts and designed to provide 1:1 and 2:1 output speed reduction ratios. Both were designed for 200 hp and 15,000 rpm input speed and had a dry shift clutch configuration. Shift tests were performed on the transmissions at input speeds of 5,000, 8,000, 10,000, 12,500, and 15,000 rpm. Both the OCG and DSI configurations successfully perform speed shifts at full rated 15,000 rpm input speed. The transient shifting behavior of the OCG and DSI configurations were very similar. The shift clutch had more of an effect on shifting dynamics than the reduction gearing configuration itself since the same shift clutch was used in both configurations. For both OCG and DSI configurations, low-to-high speed shifts were limited in applied torque levels in order to prevent overloads on the transmission due to transient torque spikes. It is believed that the relative lack of appreciable slippage of the dry shifting clutch at operating conditions and pressure profiles tested was a major cause of the transient torque spikes. For the low-to-high speed shifts, the output speed ramp-up time slightly decreased and the peak out torque slightly increased as the clutch pressure ramp-down rate increased. This was caused by slightly less clutch slippage as the clutch pressure ramp-down rate increased.

Lewicki, David G.↗

Whirl Motion of a Seal Test Rig with Squeeze-Film Dampers

This paper presents the experimental behavior and dynamic analysis of a high speed test rig with rolling element bearings mounted in squeeze film oil damper bearings. The test rotor is a double overhung configuration with rolling element ball bearings mounted in uncentered squeeze-film oil dampers. The damper design is similar to that employed with various high-speed aircraft HP gas turbines. The dynamic performance of the test rig with the originally installed dampers with an effective damper length of length 0.23-inch was unacceptable. The design speed of 40,000 RPM could not be safely achieved as nonsynchronous whirling at the overhung seal test disk and high amplitude critical speed response at the drive spline section occurred at 32,000 RPM. In addition to the self excited stability and critical speed problems, it was later seen from FFT data analysis, that a region of supersynchronous dead band whirling occurs between 10,000 to 15,000 RPM which can lead to bearing distress and wear. The system was analyzed using both linear and nonlinear techniques. The extended length damper design resulting from the analysis eliminated the rotor subsynchronous whirling, high amplitude critical speed, and the dead band whirling region allowing the system to achieve a speed of 45,000 RPM. However, nonlinear analysis shows that damper lockup could occur with high rotor unbalance at 33,000 RPM, even with the extended squeeze-film dampers. The control of damper lockup will be addressed in a future paper.

Proctor, Margaret P.↗

Overall and blade element performance of a 1.20 pressure ratio fan stage with rotor blades reset -7 deg

A 51-cm-diam model of a fan stage for short haul aircraft was tested in a single stage compressor research facility. The rotor blades were set 7 deg toward the axial direction (opened) from the design setting angle. Surveys of the air flow conditions ahead of the rotor, between the rotor and stator, and behind the stator were made over the stable operating range of the stage. At the design speed and a weight flow of 30.9 kg/sec, the stage pressure ratio and efficiency were 1.205 and 0.85, respectively. The design speed rotor peak efficiency of 0.90 occurred at a flow rate of 32.5 kg/sec.

Lewis, G. W., Jr.↗

A Subjective Test of Modulated Blade Spacing for Helicopter Main Rotors

Analytically, uneven (modulated) spacing of main rotor blades was found to reduce helicopter noise. A study was performed to see if these reductions transferred to improvements in subjective response. Using a predictive computer code, sounds produced by six main rotor configurations: 4 blades evenly spaced, 5 blades evenly spaced and four configurations with 5 blades with modulated spacing of varying amounts, were predicted. These predictions were converted to audible sounds corresponding to the level flyover, takeoff and approach flight conditions. Subjects who heard the simulations were asked to assess the overflight sounds in terms of noisiness on a scale of 0 to 10. In general the evenly spaced configurations were found less noisy than the modulated spacings, possibly because the uneven spacings produced a perceptible pulsating sound due to the very low fundamental frequency.

Sullivan, Brenda M.↗

Static Testing of A Conductively-Cooled, High Temperature Superconducting Rotor for A 1.4 MW Electric Machine in a Thermal Vacuum Chamber

NASA’s high efficiency megawatt motor (HEMM) is a partially superconducting, 1.4 MW electric machine designed for electrified aircraft propulsion. HEMM’s high performance is enabled by a field winding composed of 2nd generation high temperature superconducting (HTS) coils that are designed to operate at temperatures below 62 K. The superconducting rotor is conductively cooled to cryogenic temperatures using a rotating cryocooler embedded inside the machine’s shaft. This paper presents a static test of the full-scale superconducting rotor in a thermal vacuum chamber. The experimental setup is described in detail. Thermal and electromagnetic 3D finite element analyses of the experimental setup are shown along with a comparison of the model results to model results for HEMM. The thermal response during cool down from room temperature is discussed. Electrical measurements are presented for operation at different dc current excitations up to the rated current of the rotor (57.2 A) and temperature limit of the HEMM design (62 K). The results suggest that minor damage to one superconducting coil occurred at 50 A and 61.2 K, causing increased resistance in the system, but that the system could still be stably operated at 57.2 A and 62 K when conductively cooled by a cryocooler.

electrified aircraft propulsion↗

An experimental evaluation of a helicopter rotor section designed by numerical optimization

The wind tunnel performance of a 10-percent thick helicopter rotor section design by numerical optimization is presented. The model was tested at Mach number from 0.2 to 0.84 with Reynolds number ranging from 1,900,000 at Mach 0.2 to 4,000,000 at Mach numbers above 0.5. The airfoil section exhibited maximum lift coefficients greater than 1.3 at Mach numbers below 0.45 and a drag divergence Mach number of 0.82 for lift coefficients near 0. A moderate 'drag creep' is observed at low lift coefficients for Mach numbers greater than 0.6.

Hicks, R. M.↗

Aeroacoustic effects of reduced aft tip speed at constant thrust for a model counterrotation turboprop at takeoff conditions

A model high-speed, advanced counterrotation propeller, F7/A7, was tested in the anechoic wind tunnel at simulated takeoff and approach conditions of Mach 0.2. The propeller was operated in a baseline configuration with the forward and aft rotor blade setting angles and forward and aft rotational speeds essentially equal. Two additional configurations were tested with the aft rotor at increased blade setting angles and the rotational speed reduced to achieve overall performance similar to that of the baseline configuration. Acoustic data were taken with an axially translating microphone probe that was attached to the tunnel floor. Concurrent aerodynamic data were taken to define propeller operating conditions.

Woodward, Richard P.↗