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At least 433 records · Page 24

Force Limiting Vibration Tests Evaluated from both Ground Acoustic Tests and FEM Simulations of a Flight Like Vehicle System Assembly

Marshall Space Flight Center has conducted a series of ground acoustic tests with the dual goals of informing analytical judgment, and validating analytical methods when estimating vibroacoustic responses of launch vehicle subsystems. The process of repeatedly correlating finite element-simulated responses with test-measured responses has assisted in the development of best practices for modeling and post-processing. In recent work, force transducers were integrated to measure interface forces at the base of avionics box equipment. Other force data was indirectly measured using strain gauges. The combination of these direct and indirect force measurements has been used to support and illustrate the advantages of implementing the Force Limiting approach for equipment qualification tests. The comparison of force response from integrated system level tests to measurements at the same locations during component level vibration tests provides an excellent illustration. A second comparison of the measured response cases from the system level acoustic tests to finite element simulations has also produced some principles for assessing the suitability of Finite Element Models (FEMs) for making vibroacoustics estimates. The results indicate that when FEM models are employed to guide force limiting choices, they should include sufficient detail to represent the apparent mass of the system in the frequency range of interest.

Smith, Andrew↗

STS-101 Meal - Suit Up - Depart O&C Launch - On Orbit - Landing - Crew Depart

The STS-101 Space Shuttle Atlantis Assembly Flight International Space Station (ISS) -2A-2a mission begins with Commander Jim Halsell, and mission specialists Jeff Williams and Yuri Usachev talking briefly to the media. Pilot Scott Horowitz, and Mission Specialists Susan Helms, James Voss, and Mary Ellen Weber are shown arriving later to take crew photos. Footage of the entire STS-101 crew is shown getting suited and departing the Operations and Checkout (O&C) Building. Views of the actual launch of the Space Shuttle Atlantis are presented from the vehicle assembly building (VAB), PAD-A, Tower 1, Universal Camera Sites (UCS) 15 and 23 and Press sites. Jeff Williams and James Voss are shown on orbit performing a single space walk to complete maintenance to the International Space Station. A nighttime touchdown of the Space Shuttle Atlantis is also presented.

Source record↗

SADE: A space experiment to demonstrate structural assembly

The Structural Assembly and Demonstration Experiment (SADE) demonstrates that the Shuttle is a suitable base for space construction; this includes a test of the Shuttle's control system to determine its performance when a long attached truss or beam is extended from the bay. Examples of Shuttle-related systems that will receive special attention are the RMS, the lighting system, and the crew assembly capabilities. A second purpose is to determine the extent to which the assembly results from the Neutral Buoyancy Simulator can be used to forecast the results of space assembly is determined. Finally, the SADE truss design will be validated by measuring the performance of the deployment, the special connectors, and the assembly methods.

Harrison, J. K.↗

The impact of launch vehicle constraints on U.S. Space Station design and operations

The assembly of the Space Station is examined in terms of user and operational requirements. The Space Shuttle/Space Station interface is analyzed. The effect of the changing space transportation environment on the Space Station assembly requirements and the lift capabilities of the Shuttle are investigated. Consideration is given to crew replacement and the Shuttle launch rate; the use of the advanced solid rocket motor to increase the lifting capability of the Shuttle to 52,000 lbs; and the use of ELVs for launching modules of the Space Station.

Ambrus, Judith H.↗

Structural dynamic characteristics of a Space Station Freedom first assembly flight concept

A study has been conducted of the dynamic characteristics of the first flight of NASA's Space Station Freedom and its response to a typical preboost excitation; the FEM model of the structure used encompasses 88 flexible modes below 5 Hz. The low frequency modes of the system are noted to have been dominated by the relatively low stiffness of such components as the photovoltaic arrays, thermal radiators, and alpha joint. The spacecraft backbone-forming truss was stiffer, exhibiting no deformation below 3 Hz. Reboost forcing-function response was moderate.

Kaszubowski, Martin J.↗

Space Station in the 21st century - Introduction

The benefits of the Space Station Freedom (SSF) are described, and implementation paths are considered. Particular attention is given to the SSF infrastructure, option study comparisons, the program integration challenge, the Space Station assembly sequence, increment definition, supportability, Space Station R&D evolution, and the human-expedition-to-Mars concept.

Moser, Thomas L.↗

Compatibility Testing of Non-Metallic Materials for the Urine Processor Assembly (UPA) of International Space Station (ISS)

In the International Space Station (ISS), astronauts will convert urine into potable water with the Urine Processor Assembly (UPA). The urine is distilled, with the concentrated form containing about 15% brine solids, and the dilute form as a blend of pre-treated urine/wastewater. Eighteen candidate non-metallic materials for use with the UPA were tested in 2000 for compatibility with the concentrated and dilute urine solutions for continuous times of at least 30 days, and at conditions of 0.5 psia pressure and 100 F, to simulate the working UPA environment. A primary screening test for each material (virgin and conditioned) was dynamic mechanical analysis (DMA) in the stress relaxation mode, with the test data used to predict material performance for a 10-year use in space. Data showed that most of the candidate materials passed the compatibility testing, although a few significant changes in stress relaxation modulus were observed.

Wingard, Charles Doug↗

Compatibility Testing of Polymeric Materials for the Urine Processor Assembly (UPA) of International Space Station (ISS)

In the International Space Station (ISS), astronauts will convert urine into potable water with the Urine Processor Assembly (UPA) by a distillation process. The urine is pre-treated, containing flush water and stabilizers. About 2.5% solids in the urine are concentrated up to 16% brine through distillation. Dynamic mechanical analysis (DMA) in the stress relaxation mode was primarily used to test 15 polymeric UPA materials for compatibility with the pre-treated and brine solutions. There were concerns that chromium trioxide (CrO3), a stabilizer not in the original pre-treat formulation for similar compatibility testing in 2000, could have an adverse effect on these polymers. DMA testing is partially complete for polymeric material samples immersed in the two solutions at room temperature for as long as 200 days. By comparing each material (conditioned and virgin), the stress relaxation modulus (E) was determined for short-term use and predicted for as long as a 10-year use in space. Such a delta E showed a decrease of as much as 79% for a Nylon material, but an increase as much as 454% for a polysulfone material, with increasing immersion time.

Wingard, Charles D.↗

Conceptual design and integration of a space station resistojet propulsion assembly

The resistojet propulsion module is designed as a simple, long life, low risk system offering operational flexibility to the space station program. It can dispose of a wide variety of typical space station waste fluids by using them as propellants for orbital maintenance. A high temperature mode offers relatively high specific impulse with long life while a low temperature mode can propulsively dispose of mixtures that contain oxygen or hydrocarbons without reducing thruster life or generating particulates in the plume. A low duty cycle and a plume that is confined to a small aft region minimizes the impacts on the users. Simple interfaces with other space station systems facilitate integration. It is concluded that there are no major obstacles and many advantages to developing, installing, and operating a resistojet propulsion module aboard the Initial Operational Capability (IOC) space station.

Tacina, Robert R.↗

Conceptual design and integration of a Space Station resistojet propulsion assembly

The resistojet propulsion module is designed as a simple, long life, low risk system offering operational flexibility to the space station program. It can dispose of a wide variety of typical space station waste fluids by using them as propellants for orbital maintenance. A high temperature mode offers relatively high specific impulse with long life while a low temperature mode can propulsively dispose of mixtures that contain oxygen or hydrocarbons without reducing thruster life or generating particulates in the plume. A low duty cycle and a plume that is confined to a small aft region minimizes the impacts on the users. Simple interfaces with other space station systems facilitate integration. It is concluded that there are no major obstacles and many advantages to developing, installing, and operating a resistojet propulsion module aboard the Initial Operational Capability (IOC) space station.

Tacina, R. R.↗

Future civil space program logistics

The NASA Shuttle-C unmanned launch vehicle and the Shuttle/Space Station-based Orbital Maneuver Vehicle will be used in support of NASA Space Station assembly and logistics operations, as well as for the orbital servicing of the Hubble Space Telescope (1989), the Advanced X-ray Astrophysical Facility (1996), and the Space Infrared Telescope Facility (1998). Accounts are presently given of these observatories' configurations, capabilities, and mission scenarios, as well as of the Shuttle-C-based Space Station assembly sequence.

Steincamp, James W.↗

Spacecraft dynamics characterization and control system failure detection, volume 1

The work under this grant has been directed to two aspects of the control of flexible spacecraft: (1) the modeling of deployed or erected structures including nonlinear joint characteristics; and (2) the detection and isolation of failures of the components of control systems for large space structures. The motivation for the first of these research tasks is the fact that very large assemblies in space will have to be built or deployed in situ. A likely scenario is, in fact, a combination of these wherein modules which are folded for transportation into orbit are erected to their final configuration and then jointed with other such erected modules to form the full assembly. Any such erectable modules will have joints. It remains to be seen whether or not joints designed for operational assemblies will have nonlinear properties, but it seems prudent to develop a methodology for dealing with that possibility. The motivation for the second of these research tasks is the fact that we foresee large assemblies in space which will require active control to damp vibrations and/or hold a desired shape. Lightweight structures will be very flexible, with many elastic modes having very low frequencies. In order to control these modes well, the control system will likely require many sensors and many actuators, probably distributed over much of the structure. The combination of a large number of control system components with long operational periods virtually guarantees that these systems will suffer control system component failures during operation. The control system must be designed to tolerate failures of some sensors and actuators, and still be able to continue to perform its function.

Source record↗

Space station heavy lift launch vehicle utilization

The use of Heavy Lift Launch Vehicles (HLLVs) for Space Station assembly, logistics. and resupply is explored. Potential HLLVs, including those based on the Titan, and Shuttle-derived vehicles (SDV), are discussed. The baseline Critical Evaluation Task Force (CETF) Space Station assembly sequence is described and compared with assembly options made possible through the use of HLLVs. The issues of cost, dual compatibility with the Space Shuttle Space Transportation System (STS), co-manifesting of payloads with other science missions cargo return, and ground handling and launch facilities are also considered. The main advantage achieved by using HLLVs are simplification of assembly procedures, added resupply capability, and increased assured access to space. The major disadvantages are increased orbital flight operations complexity, higher logistics costs, and additional ground handling/launch facility requirements. Also, there will not be any improvement in return cargo capacity, nor any addition to crew transport capabilities. Finally, the dual STS/HLLV compatibility should be maintained to minimize program risk. HLLV and Orbital Maneuvering Vehicle design must parallel that of the Space Station.

Deryder, L. J.↗

Trace Contaminant Control During the International Space Station's On-Orbit Assembly and Outfitting

During the International Space Station’s (ISS’s) on-orbit assembly and outfitting, a series of engineering analyses was conducted to evaluate how effective the passive trace contaminant control (TCC) methods were relative to providing adequate operational margin for the active TCC equipment’s capabilities aboard the ISS. These analyses were based on habitable module and cargo vehicle offgassing test results. The offgassing test for the fully assembled module or cargo vehicle is an important preflight spacecraft evaluation method that has been used successfully during all crewed spacecraft programs to provide insight into how effectively the passive contamination control methods limit the equipment offgassing component of the overall trace contaminant generation load. The progression of TCC assessments beginning in 1998 with the ISS’s first habitable element launch and continuing through the final pressurized element’s arrival in 2010 are presented. Early cargo vehicle flight assessments between 2008 and 2011 are also presented as well as a discussion on predictive methods for assessing cargo via a purely analytical technique.

Contamination control↗

Dynamic analysis of Space Shuttle/RMS configuration using continuum approach

The initial assembly of Space Station Freedom involves the Space Shuttle, its Remote Manipulation System (RMS) and the evolving Space Station Freedom. The dynamics of this coupled system involves both the structural and the control system dynamics of each of these components. The modeling and analysis of such an assembly is made even more formidable by kinematic and joint nonlinearities. The current practice of modeling such flexible structures is to use finite element modeling in which the mass and interior dynamics is ignored between thousands of nodes, for each major component. The model characteristics of only tens of modes are kept out of thousands which are calculated. The components are then connected by approximating the boundary conditions and inserting the control system dynamics. In this paper continuum models are used instead of finite element models because of the improved accuracy, reduced number of model parameters, the avoidance of model order reduction, and the ability to represent the structural and control system dynamics in the same system of equations. Dynamic analysis of linear versions of the model is performed and compared with finite element model results. Additionally, the transfer matrix to continuum modeling is presented.

Ramakrishnan, Jayant↗

Autonomous Assembly of Modular Structures in Space and on Extraterrestrial Locations

The fulfillment of the new US. National Vision for Space Exploration requires many new enabling technologies to accomplish the goal of utilizing space for commercial activities and for returning humans to the moon and extraterrestrial environments. Traditionally, flight structures are manufactured as complete systems and require humans to complete the integration and assembly in orbit. These structures are bulky and require the use of heavy launch vehicles to send the units to the desired location, e.g. International Space Station (ISS). This method requires a high degree of safety, numerous space walks and significant cost for the humans to perform the assembly in orbit. For example, for assembly and maintenance of the ISS, 52 Extravehicular Activities (EVA's) have been performed so far with a total EVA time of approximately 322 hours. Sixteen (16) shuttle flights haw been to the ISS to perform these activities with an approximate cost of $450M per mission. For future space missions, costs have to be reduced to reasonably achieve the exploration goals. One concept that has been proposed is the autonomous assembly of space structures. This concept is an affordable, reliable solution to in-space and extraterrestrial assembly operations. Assembly is autonomously performed when two components containing onboard electronics join after recognizing that the joint is appropriate and in the precise position and orientation required for assembly. The mechanism only activates when the specifications are correct and m a nominal range. After assembly, local sensors and electronics monitor the integrity of the joint for feedback to a master controller. To achieve this concept will require a shift in the methods for designing space structures. In addition, innovative techniques will be required to perform the assembly autonomously. Monitoring of the assembled joint will be necessary for safety and structural integrity. If a very large structure is to be assembled in orbit, then the number of integrity sensors will be significant. Thus simple, low cost sensors are integral to the success of this concept. This paper will address these issues and will propose a novel concept for assembling space structures autonomously. The paper will present Several autonomous assembly methods. Core technologies required to achieve in space assembly will be discussed and novel techniques for communicating, sensing, docking and assembly will be detailed. These core technologies are critical to the goal of utilizing space in a cost efficient and safe manner. Finally, these technologies can also be applied to other systems both on earth and extraterrestrial environments.

Alhorn, Dean C.↗

Defining Pupil Knowledge Requirements for Roman Space Telescope Integrated Payload Assembly Testing

This thesis examines the use of phase retrieval to characterize an optical system under testing conditions with pupil knowledge error. The purpose of this investigation is to define pupil knowledge requirements for the integrated payload testing of the Roman Space Telescope. We have conducted a Monte Carlo study to determine how location uncertainty of the ground support equipment relative to the payload caused by the temperature deformation in the Space Environment Simulator will affect our ability to use image-based wavefront sensing during the test to characterize system alignment. This test will be conducted with significant wavefront error (WFE) present due to gravity sag on the primary mirror. The study incrementally decenters two pieces of ground support equipment and evaluates how the phase retrieval algorithm attempts to fit the wavefront. We conducted this investigation in two steps. First, we used an ideal optical model of the test configuration without the gravity sag on the primary mirror to see the fitting effects related only to pupil knowledge error introduced by the decentering. Then, we used perturbed and gravity sag models to investigate the effects of decentering dependent wavefront effects in addition to pupil knowledge error. The results from the ideal model provided a clear limit of the amount of pupil knowledge error that can be present before seeing significant WFE in the phase retrieval. For the second study, we used the decentering tolerances from the ideal model results to determine the WFE effects of decentering in the presence of gravity sag and system misalignments. The second part of this study will be factored into the overall integrated payload assembly testing WFE budget.

Roman Space Telescope↗