Refractory thrust chambers for spacecraft engines Final report
Structural reliability tests on pyrolytic graphite and pyrolytic graphite alloys for use in liquid propellant rocket engine thrust chambers and nozzles
ROCKET NOZZLE↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Structural Evaluation of Exo-Skeletal Engine Fan Blades
The available computational simulation capability is used to demonstrate the structural viability of composite fan blades of innovative Exo-Skeletal Engine (ESE) developed at NASA Glenn Research Center for a subsonic mission. Full structural analysis and progressive damage evaluation of ESE composite fan blade is conducted through the NASA in-house computational simulation software system EST/BEST. The results of structural assessment indicate that longitudinal stresses acting on the blade are in compression. At a design speed of 2000 rpm, pressure and suction surface outer most ply stresses in longitudinal, transverse and shear direction are much lower than the corresponding composite ply strengths. Damage is initiated at 4870 rpm and blade fracture takes place at rotor speed of 7735 rpm. Damage volume is 51 percent. The progressive damage, buckling, stress and strength results indicate that the design at hand is very sound because of the factor of safety, damage tolerance, and buckling load of 6811 rpm.
Kuguoglu, Latife↗
High-Performance SiC/SiC Ceramic Composite Systems Developed for 1315 C (2400 F) Engine Components
As structural materials for hot-section components in advanced aerospace and land-based gas turbine engines, silicon carbide (SiC) ceramic matrix composites reinforced by high performance SiC fibers offer a variety of performance advantages over current bill-of-materials, such as nickel-based superalloys. These advantages are based on the SiC/SiC composites displaying higher temperature capability for a given structural load, lower density (approximately 30- to 50-percent metal density), and lower thermal expansion. These properties should, in turn, result in many important engine benefits, such as reduced component cooling air requirements, simpler component design, reduced support structure weight, improved fuel efficiency, reduced emissions, higher blade frequencies, reduced blade clearances, and higher thrust. Under the NASA Ultra-Efficient Engine Technology (UEET) Project, much progress has been made at the NASA Glenn Research Center in identifying and optimizing two highperformance SiC/SiC composite systems. The table compares typical properties of oxide/oxide panels and SiC/SiC panels formed by the random stacking of balanced 0 degrees/90 degrees fabric pieces reinforced by the indicated fiber types. The Glenn SiC/SiC systems A and B (shaded area of the table) were reinforced by the Sylramic-iBN SiC fiber, which was produced at Glenn by thermal treatment of the commercial Sylramic SiC fiber (Dow Corning, Midland, MI; ref. 2). The treatment process (1) removes boron from the Sylramic fiber, thereby improving fiber creep, rupture, and oxidation resistance and (2) allows the boron to react with nitrogen to form a thin in situ grown BN coating on the fiber surface, thereby providing an oxidation-resistant buffer layer between contacting fibers in the fabric and the final composite. The fabric stacks for all SiC/SiC panels were provided to GE Power Systems Composites for chemical vapor infiltration of Glenn designed BN fiber coatings and conventional SiC matrices. Composite panels with system B were heat treated at Glenn, and the pores that remained open were filled by silicon melt infiltration (MI). Panels with system A and the other SiC/SiC systems were not heat treated, and remaining open pores in these systems were filled with SiC slurry and silicon MI.
DiCarlo, James A.↗
Development of a digital control system for a spacecraft propulsion test facility
A digital computer control and abort system which is used at NASA-Lewis research center is described. The system was designed to control test operations such as rocket engine testing, structure testing, and wind tunnel tests. Because of the nature of spacecraft system testing, particularly rocket engine testing, the unique features of the system are, control function updating at a 20 millisecond rate, continuous abort monitoring and a software system designed for short duration tests rather than continuous on-line control. To accomplish these system requirements, special hardware was designed. The presentation includes a description of the computer system and special interface hardware as well as a general description of the software used.
Smalley, R. R.↗
Development of a digital control system for a spacecraft propulsion test facility.
A digital computer control and abort system which is used at NASA-Lewis Research Center's Plum Brook Test Facilities is described. The system was designed by NASA personnel to control test operations such as rocket engine testing, structure testing, and wind tunnel tests. Because of the nature of spacecraft system testing, particularly rocket engine testing, the unique features of the system are, control function updating at a 20 millisecond rate, continuous abort monitoring and a software system designed for short duration tests rather than continuous on-line control. To accomplish these system requirements, special hardware was designed. The presentation will include a description of the computer system including special interface hardware as well as a general description of the software used.
Smalley, R. R.↗
Development of a digital control system for a spacecraft propulsion test facility.
Description of a digital computer control and abort system designed by NASA personnel to control test operations such as rocket engine testing, structure testing, and wind tunnel tests. Because of the nature of spacecraft system testing, particularly rocket engine testing, the unique features of the system are, control function updating at a 20 millisecond rate, continuous abort monitoring, and a software system designed for short duration tests rather than continuous on-line control. The presentation includes a description of the computer system and special interface hardware as well as a general description of the software used.
Smalley, R. R.↗
Probabilistic structural analysis methods for critical SSME propulsion components
The development of a three-dimensional inelastic analysis methodology for the Space Shuttle main engine (SSME) structural components is described. The methodology is composed of: (1) composite load spectra, (2) probabilistic structural analysis methods, (3) the probabilistic finite element theory, and (4) probabilistic structural analysis. The progress in the development of generic probabilistic models for various individual loads which consist of a steady state load, a periodic load, a random load, and a spike, is discussed. The capabilities of the Numerical Evaluation of Stochastic Structures Under Stress finite element code designed for probabilistic structural analysis of the SSME are examined. Variation principles for formulation probabilistic finite elements and a structural analysis for evaluating the geometric and material properties tolerances on the structural response of turbopump blades are being designed.
Chamis, C. C.↗
Probabilistic structural analysis methods for space propulsion system components
The development of a three-dimensional inelastic analysis methodology for the Space Shuttle main engine (SSME) structural components is described. The methodology is composed of: (1) composite load spectra, (2) probabilistic structural analysis methods, (3) the probabilistic finite element theory, and (4) probabilistic structural analysis. The methodology has led to significant technical progress in several important aspects of probabilistic structural analysis. The program and accomplishments to date are summarized.
Chamis, C. C.↗
Probabilistic structural analysis methods for space propulsion system components
The development of a three-dimensional inelastic analysis methodology for the Space Shuttle main engine (SSME) structural components is described. The methodology is composed of: (1) composite load spectra, (2) probabilistic structural analysis methods, (3) the probabilistic finite element theory, and (4) probabilistic structural analysis. The methodology has led to significant technical progress in several important aspects of probabilistic structural analysis. The program and accomplishments to date are summarized.
Chamis, Christos C.↗
Development and fabrication of structural components for a scramjet engine
A program broadly directed toward design and development of long-life (100 hours and 1,000 cycles with a goal of 1,000 hours and 10,000 cycles) hydrogen-cooled structures for application to scramjets is presented. Previous phases of the program resulted in an overall engine design and analytical and experimental characterization of selected candidate materials and concepts. The latter efforts indicated that the basic life goals for the program can be reached with available means. The main objective of this effort was an integrated, experimental evaluation of the results of the previous program phases. The fuel injection strut was selected for this purpose, including fabrication development and fabrication of a full-scale strut. Testing of the completed strut was to be performed in a NASA-Langley wind tunnel. In addition, conceptual designs were formulated for a heat transfer test unit and a flat panel structural test unit. Tooling and fabrication procedures required to fabricate the strut were developed, and fabrication and delivery to NASA of all strut components, including major subassemblies, were completed.
Buchmann, O. A.↗
Launch vehicle technology
Launch vehicle technology summary - structure, guidance, engines, propellants, testing, checkout, and launch operations
SPACECRAFT STRUCTURE↗
Orbiting astronomical observatory A-2 space vehicle response to transient loadings at Atlas booster engine cutoff
Predicting structural response of OAO A-2 to transient loading at Atlas booster engine cut-off
Garba, J. A.↗
An Engineering Approach to Analyze Damage Initiation Modes in Tapered Composite Structures
In this work an engineering approach is demonstrated for analyzing damage initiation modes in tapered composite structures. The analysis methodology includes simulation of the non-linear static response of tapered composite structures under static tension loads to predict the location of interfacial delamination initiation. Furthermore, the developed methodology provides a strength-based criterion to assess whether damage initiation will occur in the inter-laminar delamination or intra-laminar matrix cracking mode. Based on the results of the analysis, a tapered composite structure is fabricated and tested under displacement-controlled quasi-static tension loading. The damage initiation location captured experimentally is compared with the analysis towards achieving preliminary qualitative validation. The linear stiffness of the tapered composite structure is predicted within 15% of the experimental average thereby achieving preliminary quantitative validation.
Rao, Prabhakar M.↗
An Engineering Approach to Analyze Damage Initiation Modes in Tapered Composite Structures
In this work an engineering approach is demonstrated for analyzing damage initiation modes in tapered composite structures. The analysis methodology includes simulation of the non-linear static response of tapered composite structures under static tension loads to predict the location of interfacial delamination initiation. Furthermore, the developed methodology provides a strength-based criterion to assess whether damage initiation will occur in the inter-laminar delamination or intra-laminar matrix cracking mode. Based on the results of the analysis, a tapered composite structure is fabricated and tested under displacement-controlled quasi-static tension loading. The damage initiation location captured experimentally is compared with the analysis towards achieving preliminary qualitative validation. The linear stiffness of the tapered composite structure is predicted within 15% of the experimental average thereby achieving preliminary quantitative validation.
Prabhakar M Rao↗
Effects of Piezoelectric (PZT) Sensor Bonding and the Characteristics of the Host Structure on Impedance Based Structural Health Monitoring
This study was conducted to investigate the effects of certain factors on the impedance signal in structural health monitoring. These factors were: the quality of the bond between the sensor and the host structure, and the characteristics of the host structure, such as geometry, mass, and material properties. This work was carried out to answer a set of questions, related to these factors, that were developed by the project team. The project team was comprised of Dr. Doug Ramers and Dr. Abdul Jalloh of the Summer Faculty Fellowship Program, Mr. Arnaldo Colon- Perez, a student intern from the University of Puerto Rico of Turabo, and Mr. John Lassiter and Mr. Bob Engberg of the Structural and Dynamics Test Group at NASA Marshall Space Flight Center (MSFC). This study was based on a review of the literature on structural health monitoring to investigate the factors referred to above because there was not enough time to plan and conduct the appropriate tests at MSFC during the tenure of the Summer Faculty Fellowship Program project members. The surveyed literature documents works on structural health monitoring that were based on laboratory tests that were conducted using bolted trusses and other civil engineering type structures for the most part. These are not the typical types of structures used in designing and building NASA s space vehicles and systems. It was therefore recommended that tests be conducted using NASA type structures, such as pressure vessels, to validate the observations made in this report.
Jalloh, Abdul↗
Apollo experience report: Structural loads due to maneuvers of the command and service module/lunar module
Analyses were performed to determine the structural loads caused by maneuvers of the docked Apollo command and service module/lunar module (CSM/LM). Results of CSM/LM docked interface loads analyses and service-propulsion-system engine support structure load analyses are compared with the structural allowable loads of the CSM/LM docked interface and the service-propulsion-system engine thrust mount, respectively, for different phases of spaceflight operations. An analysis also was performed to investigate the loads that resulted from the failure case in which the LM descent propulsion system is started in the full-throttle position.
Rutkowski, M. J.↗
Concurrent engineering, requirements modeling, and team structures in conceptual and formulation phase space mission design
In this paper we describe design centers and show how it has produced remarkable decreases in time and expense of creating preliminary designs.
concurrent engineering requirements modeling team ↗
Thermal-structural analyses of Space Shuttle Main Engine (SSME) hot section components
Three dimensional nonlinear finite element heat transfer and structural analyses were performed for the first stage high pressure fuel turbopump (HPFTP) blade of the space shuttle main engine (SSME). Directionally solidified (DS) MAR-M 246 and single crystal (SC) PWA-1480 material properties were used for the analyses. Analytical conditions were based on a typical test stand engine cycle. Blade temperature and stress strain histories were calculated by using the MARC finite element computer code. The structural response of an SSME turbine blade was assessed and a greater understanding of blade damage mechanisms, convective cooling effects, and thermal mechanical effects was gained.
Abdul-Aziz, Ali↗